Research on ECMS Based on Segmented Path Braking Energy Recovery in a Fuel Cell Vehicle

Proton exchange membrane fuel cells are widely regarded as having the potential to replace internal combustion engines in vehicles.Since fuel cells cannot recover energy and have a slow dynamic response,they need to be used with different power sources.Developing efficient energy management strategies to achieve excellent fuel economy is the goal of research.This paper proposes an adaptive equivalent fuel minimum consumption strategy(AECMS)to solve the problem of the poor economy of the whole vehicle caused by the wrong selection of equivalent factors(EF)in traditional ECMS.In this method,the kinematics interval is used to update the equivalent factor by considering the penalty term of energy recovery on SOC changes.Finally,the optimized equivalent factor is substituted into the optimization objective function to achieve efficient energy regulation.Simulation results under the New European Driving Cycle show that compared with the traditional ECMS based on fixed SOC benchmarks,the proposed method improves fuel economy by 1.7%while ensuring vehicle power and increases SOC by 30%.

An adaptive fuel cell hybrid vehicle propulsion sizing model

As we enter the age of electrochemical propulsion,there is an increasing tendency to discuss the viability or otherwise of different electrochemical propulsion systems in zero-sum terms.These discussions are often grounded in a specific use case;however,given the need to electrify the wider transport sector it is evident that we must consider systems in a holistic fashion.When designed adequately,the hybridisation of power sources within automotive applications has been demonstrated to positively impact fuel cell efficiency,durability,and cost,while having potential benefits for the safety of vehicles.In this paper,the impact of the fuel cell to battery hybridisation degree is explored through the key design parameter of system mass.Different fuel cell electric hybrid vehicle(FCHEV)scenarios of various hydridisation degrees,including light-duty vehicles(LDVs),Class 8 heavy goods vehicles(HGVs),and buses are modelled to enable the appropriate sizing of the proton exchange membrane(PEMFC)stack and lithium-ion battery(LiB)pack and additional balance of plant.The operating conditions of the modelled PEMFC stack and battery pack are then varied under a range of relevant drive cycles to identify the relative performance of the systems.By extending the model further and incorporating a feedback loop,we are able to remove the need to include estimated vehicle masses a priori enabling improving the speed and accuracy of the model as an analysis tool for vehicle mass and performance estimation.

A Novel Method for the Application of the ECMS(Equivalent Consumption Minimization Strategy)to Reduce Hydrogen Consumption in Fuel Cell Hybrid Electric Vehicles

Fuel cell hybrid electric vehicles are currently being considered as ideal means to solve the energy crisis and global warming in today’s society.In this context,this paper proposes a method to solve the problem related to the dependence of the so-called optimal equivalent factor(determined in the framework of the equivalent consumption minimum strategy-ECMS)on the working conditions.The simulation results show that under typical conditions(some representative cities being considered),the proposed strategy can maintain the power balance;for different initial battery’s states of charge(SOC),after the SOC stabilizes,the fuel consumption is 5.25 L/100 km.

Power Conversion System Strategies for Fuel Cell Vehicles

Power electronics is an enabling technology for the development of environmental friendly fuel cell vehicles, and to implement the various vehicle electrical architectures to obtain the best performance. In this paper, power conversion strategies for propulsion and auxiliary power unit applications are described. The power electronics strategies for the successful development of the fuel cell vehicles are presented. The fuel cell systems for propulsion and for auxiliary power unit applications are also discussed.

Interpretation of GB/T 26779-2021,Hydrogen fuel cell electric vehicles refueling receptacle

With the development of fuel cell electric vehicle industry in China,the 70-MPa hydrogen storage cylinders have been widely applied on vehicles in recent years.The revised standard,GB/T 26779-2021,Hydrogen fuel cell electric vehicle refueling receptacle,was released on March 9,2021 with added stipulations for the 70-MPa hydrogen refuelling receptacle.The main technical contents of GB/T 26779-2021 and its similarities and differences with GB/T 26779-2011 are discussed in this paper.

Interpretation of GB/T 24549-2009 Fuel Cell Electric Vehicle—Safety Requirements

The national standard GB/T 24549—2009 Fuel Cell Electric Vehicle—Safety Requirements specifies the general safety requirements for whole vehicle and key parts of Fuel Cell Electric Vehicle (FCEV).It is of great significance for the development of FCEV in china.This paper discusses the main contents and the background of its development.

Theoretical On-Board Hydrogen Redox Electric Power Generator for Infinite Cruising Range Fuel Cell Vehicles

The development of hydrogen redox electric power generators for infinite cruising range electric vehicles represents a true technological breakthrough. Such systems consist of a polymer electrolyte membrane hydrogen electrolytic cell equipped with an electrostatic-induction potential-superposed water electrolytic cell that provides a stoichiometric H2-O2 fuel mixture during operation of the vehicle. This generator functions with zero power input, zero matter input and zero emission due to the so-called ＂zero power input＂ electrostatic-to-chemical energy conversion occurring in the electrolytic cell. Here, theoretical simulations were performed to verify the target performance of such generators, assuming a pair of FC （fuel cell） and electrolytic cell stacks, both of which are commercially available.

Design and Control of a DC Boost Converter for Fuel-Cell-Powered Marine Vehicles

Economic factors along with legislation and policies to counter harmful pollution apply specifically to maritime drive research for improved power generation and energy storage.Proton exchange membrane fuel cells are considered among the most promising options for marine applications.Switching converters are the most common interfaces between fuel cells and all types of load in order to provide a stable regulated voltage.In this paper,a method using artificial neural networks(ANNs)is developed to control the dynamics and response of a fuel cell connected with a DC boost converter.Its capability to adapt to different loading conditions is established.Furthermore,a cycle-mean,black-box model for the switching device is also proposed.The model is centred about an ANN,too,and can achieve considerably faster simulation times making it much more suitable for power management applications.

Theoretical Propulsion System for Fuel Cell Vehicles with Infinite Cruising Range

The realization of a clean automobile society would require electrically-powered propulsion systems in vehicles.In recent years,electric vehicles have attracted considerable attention from the perspective of utilizing electricity generated from natural sources,such as solar and wind power.The propulsion method considered in the present investigation differs from the conventional off-board energy scheme in a manner such that pure stoichiometric H2/O2 fuels for fuel cells are generated on-board during vehicle operation.In this method,energy conversion occurs by means of ESI-PSE(electrostatic-induction potential-superposed electrolysis).If a quasi-static process is assumed,the theoretical power requirement to produce pure stoichiometric H2/O2 fuels is only 17%of the total energy required owing to a new method for supplying power to the EC(electrolytic cell).If an ESI-PSE EC is combined with a fuel cell(FC)to form an energy cycle,a HREG(hydrogen redox electric power generator)that uses solid PEMs(polymer electrolyte membranes)for the EC as well as the FC can be realized.According to calculations based on data from the operational conditions of commercially available ECs and FCs,more than 70%of the power delivered from the FC can be extracted for driving a motor constantly while a car is in motion.Because of energy self-sustainability on the HREG side,the power control system should not have any power loss.This propulsion system will realize tough vehicles that can continue running at a top speed at long unlimited cruising range.

A Resonant Dual Full-Bridge Class-E Bidirectional DC-DC Converter for Fuel Cell Electric Vehicle

The interests on energy storage schemes, bidirectional dc-dc converter and uninterruptible power supplies have been increasing nowadays as there wide researches are undertaken in the area of electric vehicles. A modified bi directional class-E resonant dc-dc converter is introduced here in this proposed topology for the application in electric vehicles. The advantages of soft switching techniques have been utilized for making analysis simple. The main advantage here in this system is that it can operate in a wide range of frequencies with minimal switching loss in transistors. This paper elaborates a detailed analysis on converter design and the same has been simulated and verified in Matlab/Simulink.

A New Topology of a Variable Output-Voltage DC-DC Converter for Fuel Cell Vehicles

The aim of this paper is to present a new topology of a DC-DC power converter for conditioning the current and voltages behaviors of embarked energy sources used in electrical vehicles. The fuel cells in conjunction with ultra-capacitors have been chosen as the power supply. The originality of the proposed converter is to use a variable voltage of the DC bus of the vehicle. The goal is to allow a better energy management of the embedded sources onboard the vehicle by improving its energy efficiency. After presenting and explaining the topology of the converter, some simulation and experiments results are shown to highlight its different operation modes.

Polymer Electrolyte Membrane Fuel Cells (PEMFC) in Automotive Applications: Environmental Relevance of the Manufacturing Stage

This study presents a state of the art of several studies dealing with the environmental impact assessment of fuel cell (FC) vehicles and the comparison with their conventional fossil-fuelled counterparts, by means of the Life Cycle As-sessment (LCA) methodology. Results declare that, depending on the systems characteristics, there are numerous envi-ronmental advantages, but also some disadvantages can be expected. In addition, the significance of the manufac-turing process of the FC, more specifically the Polymer Electrolyte Membrane Fuel Cell (PEMFC) type, in terms of environmental impact is presented. Finally, CIEMAT’s role in HYCHAIN European project, consisting of supporting early adopters for hydrogen FCs in the transport sector, is

Simulation of FCV Fuel Consumption Using Stationary PEMFC

In the near future, the use of FCVs （fuel cell vehicles） is expected to help mitigate environmental problems such as exhaustion of fossil fuels and greenhouse gas emissions. Manufacturers publish an FCV＇s specific fuel consumption, but not its dynamic characteristics such as fuel consumption ratio and motor power ratio. Thus, it is difficult to reflect the dynamic characteristics of FCVs in lifecycle system evaluation. To solve this problem, we propose a fuel-consumption simulation method for FCVs using a 1.2 kW stationary PEMFC （proton exchange membrane fuel cell）. In this study, the specific fuel consumption under driving cycles such as the Japanese 10-15 and the JC08 modes are determined and compared with the FCV simulation results obtained using fuel consumption ratios derived from the stationary PEMFC. In the simulation, the specific fuel consumption was found to be 1.16 kg-H2/100-km for the base case under the Japanese 10-15 driving cycle.

基于FCV声固耦合模型的车内噪声预测

为了更精确地对燃料电池轿车(FCV)的车内噪声进行仿真研究,在详细的车身结构有限元模型和乘座室声学有限元模型基础上,建立了多子系统声固耦合模型,并进行了声固耦合模态分析。将试验所得的激励信号加载于该模型进行频响分析,得到车内噪声的响应量与实验值基本吻合。故多子系统的声固耦合模型较真实地反映了燃料电池轿车的振动噪声特性,为进一步的模态参与分析和板件贡献分析打下了基础。

Data-driven modeling and fault diagnosis for fuel cell vehicles using deep learning

The reliability and safety of fuel cell vehicle are crucial for the daily operation. Insulation resistance serves as a crucial index of vehicle reliability, especially when fuel cells operate at high voltages. Low insulation resistance can lead to vehicle malfunctions, exposing the operator to the risk of electric shock. In this study, long-term insulation resistance data from thirteen vehicles equipped with three different types of fuel cell systems are analyzed to diagnose possible low insulation resistance issues. For this purpose, a robust locally weighted scatterplot smoothing method is utilized to filter the original data. In this research, an insulation variation model is developed using a data-driven long short-term memory neural network to identify insulation resistance value anomalies caused by deionizer failure. The results indicate that the coefficient of determination of the failure model is 99.78 %. Moreover, current model efficiently identifies insulation faults resulting from reliability issues, such as conductivity issues of cooling pipes and erosion of vehicle wiring harnesses.

Analysis on carbon emission reduction intensity of fuel cell vehicles from a life-cycle perspective

The hydrogen fuel cell vehicle is rapidly developing in China for carbon reduction and neutrality.This paper evaluated the life-cycle cost and carbon emission of hydrogen energy via lots of field surveys,including hydrogen production and packing in chlor-alkali plants,transport by tube trailers,storage and refueling in hydrogen refueling stations(HRSs),and application for use in two different cities.It also conducted a comparative study for battery electric vehicles(BEVs)and internal combustion engine vehicles(ICEVs).The result indicates that hydrogen fuel cell vehicle(FCV)has the best environmental performance but the highest energy cost.However,a sufficient hydrogen supply can significantly reduce the carbon intensity and FCV energy cost of the current system.The carbon emission for FCV application has the potential to decrease by 73.1%in City A and 43.8%in City B.It only takes 11.0%–20.1%of the BEV emission and 8.2%–9.8%of the ICEV emission.The cost of FCV driving can be reduced by 39.1%in City A.Further improvement can be obtained with an economical and“greener”hydrogen production pathway.

Machine learning modeling for fuel cell-battery hybrid power system dynamics in a Toyota Mirai 2 vehicle under various drive cycles

Electrification is considered essential for the decarbonization of mobility sector, and understanding and modeling the complex behavior of modern fuel cell-battery electric-electric hybrid power systems is challenging, especially for product development and diagnostics requiring quick turnaround and fast computation. In this study, a novel modeling approach is developed, utilizing supervised machine learning algorithms, to replicate the dynamic characteristics of the fuel cell-battery hybrid power system in a 2021 Toyota Mirai 2nd generation (Mirai 2) vehicle under various drive cycles. The entire data for this study is collected by instrumenting the Mirai vehicle with in-house data acquisition devices and tapping into the Mirai controller area network bus during chassis dynamometer tests. A multi-input - multi-output, feed-forward artificial neural network architecture is designed to predict not only the fuel cell attributes, such as average minimum cell voltage, coolant and cathode air outlet temperatures, but also the battery hybrid system attributes, including lithium-ion battery pack voltage and temperature with the help of 15 system operating parameters. Over 21,0000 data points on various drive cycles having combinations of transient and near steady-state driving conditions are collected, out of which around 15,000 points are used for training the network and 6,000 for the evaluation of the model performance. Various data filtration techniques and neural network calibration processes are explored to condition the data and understand the impact on model performance. The calibrated neural network accurately predicts the hybrid power system dynamics with an R-squared value greater than 0.98, demonstrating the potential of machine learning algorithms for system development and diagnostics.

考虑PEMFC动态降载特性的FCV制动能量回收协调控制

为使燃料电池汽车(FCV)更大程度回收制动能量,基于质子交换膜燃料电池(PEMFC)动态降载特性,研究了一种FCV制动能量回收控制策略。建立燃料电池汽车动态特性模型,提出考虑PEMFC动态降载特性时基于协调的制动能量回收控制策略,用自行搭建燃料电池汽车制动能量回收硬件在环(HIL)仿真平台进行仿真。结果表明:与基于规则的控制策略相比,本文提出的基于协调的控制策略下,动力电池荷电状态(SOC)在城市工况下提高1.3%,在高速工况下,提高2.0%;对应的最大冲击度分别降低3.2%、2.1%。因而,燃料电池汽车回收更多的制动能量的同时,制动舒适性有一定程度的提高。

Recent development in degradation mechanisms of proton exchange membrane fuel cells for vehicle applications:problems,progress,and perspectives

Due to its zero emissions,high efficiency and low noise,proton exchange membrane fuel cell(PEMFC)is full of potential for the application of vehicle power source.Nonetheless,its lifespan and durability remain multiple obstacles to be solved before widespread commercialization.Frequent exposure to non-rated operating conditions could considerably accelerate the degradation of the PEMFC in various forms,thus reducing its durability.This paper first analyzes degradation mechanisms of PEMFCs under typical automotive operating conditions,including idling,startup-shutdown,dynamic loads,and cold start.The corresponding accelerated stress testing methods are also discussed.Then,as the impurities existed in the reaction gas source and generated from the degradation of the PEMFC itself may occur under all automotive conditions,the degradation mechanisms caused by impurity contamination are classified and reviewed in detail.After that,the techniques proposed by researchers to enhance the durability of PEMFCs are presented from four aspects:membrane electrode assembly materials,bipolar plates and flow fields design,stack assembly,and cell control strategies.The challenges in the field and the prospects for the future are summarized and analyzed at the end.The aim of this work is to provide guidelines for improving the durability of PEMFCs in vehicle applications.

减少燃料电池功率振荡的FCV混合能量管理策略

针对燃料电池汽车(Fuel Cell Vehicle,FCV)因频繁启停和变载工况导致燃料电池寿命衰减的问题,基于模糊控制理论,提出以降低燃料电池输出功率高频振荡为目标的混合能量管理策略。通过对比城市道路循环工况(Urban Dynamometer Driving Schedule,UDDS)下混合能量管理策略和模糊控制策略的燃料电池输出功率,表明提出的混合能量管理策略满足实际工况的功率需求,同时可以有效降低燃料电池输出功率的高频振荡现象,减少燃料电池处于不利工况的时间,使得整车经济性提高了4.45%,为燃料电池汽车能量管理策略的研究提供了一定的理论依据。