Application of the waste heat recovery system and energy-saving in the strip continuous annealing furnace

The common problem of cold strip continuous annealing furnaces is high exhaust gas temperature and great energy consumption. Taking the cold-strip continuous annealing furnaces of Baosteel No. 4 cold mill plant as an example, several waste heat recovery systems in the annealing furnaces are compared and their advantages and disadvantages are analyzed through different energy-saving technologies.

Gas Turbine Design and Matching Research of Waste Heat Recovery System for Marine Diesel Engine

With the emphasis on energy and environmental protection,energy-conservation and emission-reduction become vital issues for industrial development.Moreover,with the development of legislation on marine environment,the marine diesel engine has become focusing on energy saving and emission reduction for ships.For low-speed diesel engines under high load,waste heat from exhaust gas can be recovered by the compact and efficient gas turbine.In this paper,the matching design research between low speed diesel engine and gas turbine is carried out.To balance efficiency and compactness,the impeller was adjusted and generated by ANSYS BLADEGEN,based on 1D thermodynamic design.And the 1D calculation is similar to the ANSYS CFX simulation result:the total-static efficiency is 73.8%compared to 76.7%.Moreover,the flow separation happened at the impeller suction side and created vortex due to the high incidence angle.The off-design operating point simulation of the turbine shows though the pressure ratio increase will cause the efficiency to decline a little,the total shaft power rises.In sum,this paper worked out a power turbine suitable for a low-speed diesel engine according to the turbine character matching design and simulation,which provides foundation to the construction of a steady operation of waste heat recovery system for marine diesel engine.

Exploring heating performance of gas engine heat pump with heat recovery

In order to evaluate the heating performance of gas engine heat pump（GEHP） for air-conditioning and hot water supply, a test facility was developed and experiments were performed over a wide range of engine speed（1400-2600 r/min）, ambient air temperature（2.4-17.8 ℃） and condenser water inlet temperature（30-50℃）. The results show that as engine speed increases from 1400 r/min to 2600 r/min, the total heating capacity and energy consumption increase by about 30% and 89%, respectively; while the heat pump coefficient of performance（COP） and system primary energy ratio（PER） decrease by 44% and 31%, respectively. With the increase of ambient air temperature from 2.4 ℃ to 17.8 ℃, the heat pump COP and system PER increase by 32% and 19%, respectively. Moreover, the heat pump COP and system PER decrease by 27% and 15%, respectively, when the condenser water inlet temperature changes from 30 ℃ to 50 ℃. So, it is obvious that the effect of engine speed on the performance is more significant than the effects of ambient air temperature and condenser water inlet temperature.

Heat Transfer and Energy Utilization of Waste Heat Recovery Device with Different Internal Component

Steel industry is high energy-consuming industry, and its waste?heat recovery is critically?important for energy utilization. In this study, pipeline bundle is used to enhance heat transfer in?waste?heat recovery device,?and?associated gas-solid heat transfer and energy utilization performance with different pipeline arrangement, pipe diameter and shape of internal component are further analyzed. The temperatures of gas and particle in device with pipeline bundle periodically fluctuate in horizontal direction, and those in staggered system distribute more uniformly than those in paralleled system. Compared with paralleled device, exergy and waste heat utilization efficiency of staggered device have been improved, and they are both higher than?those without pipeline. As pipe diameter increases, exergy and waste heat utilization efficiency first increases and then decreases, and they reach the maxima with optimal pipe diameter.?As the width of internal component keeps constant, influence of its shape on heat transfer is very little.

Waste heat recovery from heavy-duty diesel engine exhaust gases by medium temperature ORC system

A medium-temperature waste-heat recovery system based on the organic Rankine cycle (ORC) is designed to recover the exhaust energy from a heavy-duty diesel engine. Analysis of the 1st law of thermodynamics for an ORC system is performed. This analysis contains two parts. The first part is an analysis with undefined heat exchangers to gain an understanding of the ORC and find out suitable organic fluid parameters for a better ORC efficiency. The second part of the analysis uses combined engine test results and two designs of heat exchangers. By comparing the two designs, an improved system of heat exchangers is described. This analysis also quantifies the effect of engine parameters on ORC system. The study concludes that the supercritical Rankine cycle is a better approach towards waste heat recovery. The ORC system is found to perform better under part-load conditions if the medium-high power condition rather than rated working point of the engine is used as the design parameter. The ORC system achieves the highest waste-heat recovery efficiency of up to 10-15% for the optimised heat ex-changer design.

Analysis of an electricity-cooling cogeneration system for waste heat recovery of gaseous fuel engines

Waste heat recovery(WHR)is one of the most useful ways to improve the efficiency of internal combustion engines,and an electricity-cooling cogeneration system(ECCS)based on Rankin-absorption refrigeration combined cycle for the WHR of gaseous fuel engines is proposed in the paper.This system can avoid wasting the heat in condenser so that the efficiency of the whole WHR system improves,but the condensing temperature of Rankin cycle(RC)must increase in order to use absorption refrigeration system,which leads to the decrease of RC output power.Therefore,the relationship between the profit of absorption refrigeration system and the loss of RC in this combined system is the mainly studied content in the paper.Because the energy quality of cooling and electricity are different,cooling power in absorption refrigeration is converted to corresponding electrical power consumed by electric cooling system,which is defined as equivalent electrical power.With this method,the effects of some important operation parameters on the performance of the ECCS are researched,and the equivalent efficiency,exergy efficiency and primary energy rate are compared in the paper.

Machine learning-based multi-objective optimization and thermal assessment of supercritical CO_(2) Rankine cycles for gas turbine waste heat recovery

Technologies for utilizing waste heat for power generation have attracted significant attention in recent years due to their potential to enhance energy efficiency and reduce greenhouse gas emissions.This research focuses on the comparative and optimization analysis of three supercritical carbon dioxide(sCO_(2))Rankine cycles(simple,cascade,and split)for gas turbine waste heat recuperation.The study begins with parametric analysis,investigating the significant effects of key variables,including turbine inlet temperature,condenser inlet temperature,and pinch point temperature,on the thermal performance of advanced sCO_(2) power cycles.To identify the most efficient cycle configuration,a multi-objective optimization approach is employed.This approach combines a Genetic Algorithm with machine learning regression models(Random Forest,XGBoost,Artificial Neural Network,Ridge Regression,and K-Nearest Neighbors)to predict cycle performance using a dataset extracted from cycle simulations.The decision-making process for determining the optimal cycle configuration is facilitated by the TOPSIS(technique for order of preference by similarity to the ideal solution)method.The study's major findings reveal that the split cycle outperforms the simple and cascade configurations in terms of power generation across various operating conditions.The optimized split cycle not only demonstrates superior power output but also exhibits enhanced net power output,heat recovery,system and exergy efficiency of 7.99 MW,76.17%,26.86%and 57.96%,respectively,making it a promising choice for waste heat recovery applications.This research has the potential to contribute to the advancement and widespread adoption of waste heat recovery in energy technologies boosting system efficiency and economic feasibility.It provides a new perspective for future research,contributing to the improvement of energy generation infrastructure.

Study on pneumatic-fuel hybrid system based on waste heat recovery from cooling water of internal combustion engine

The paper proposes a novel pneumatic-fuel hybrid system,which combines a traditional internal combustion engine(ICE)and a pneumatic engine.One important merit of this concept is that the system can recover waste from cooling water of internal combustion engine to optimize the working process of pneumatic engine,and thus to improve the entire efficiency of the hybrid system.Meanwhile,energy-saving effect due to lower cooling fan power can be achieved on ICE by waste heat recovery of pneumatic engine.Based on thermodynamic analysis,an experimental system is designed and established for verification.The experimental results show that the performance of pneumatic engine is improved when the waste heat recovery concept of the hybrid system is applied.Then an application example on a 4-cylinder engine is analyzed and discussed using numerical simulation.The results show that the fan power of the ICE cooling system can be saved up to 50%by applying the hybrid system.Considering the appreciable improvements on the energy efficiency with only limited system modifications when the concept is applied to traditional ICE based power systems,the proposed hybrid concept has the potential to serve as an alternative technology aiming for energy saving and emission reduction.

Overall optimization of Rankine cycle system for waste heat recovery of heavy-duty vehicle diesel engines considering the cooling power consumption

The Rankine cycle system for waste heat recovery of heavy-duty vehicle diesel engines has been regarded as a promising tech- nique to reduce fuel consumption. Its heat dissipation in the condensation process, however, should be take：l away in time, which is an energy-consuming process. A fan-assisted auxiliary water-cooling system is employed in this paper. Results at 1300 r/min and 50% load indicate that the cooling pump and cooling fan together consume 7.66% of the recovered power. What＇s worse for the heavy load, cooling accessories may deplete of all the recovered power of the Rankine cycle system. Af- terwards, effects of the condensing pressure and water feeding temperature are investigated, based on which a cooling power consumption model is established. Finally, an overall efficiency optimization is conducted to balance the electric power gener- ation and cooling power consumption, taking condensing pressure, pressure ratio and exhaust bypass valve as major variables. The research suggests that the priority is to increase condensing pressure and open exhaust bypass valve appropriately at high speed and heavy load to reduce the cooling power consumption, while at low speed and light load, a lower condensing pressure is favored and the exhaust bypass valve should be closed making the waste heat recovered as much as possible. Within the sub-critical region, a larger pressure ratio yields higher overall efficiency improvement at medium-low speed and load. But the effects taper off at high speed and heavy load. For a given vehicular heavy-duty diesel engine, the overall e：＇ficiency can be improved by 3.37% at 1300 r/min and 25% load using a Rankine cycle system to recover exhaust energy. The improvement becomes smaller as engine speed and load become higher.

Thermodynamic and Economic Studies of a Combined Cycle for Waste Heat Recovery of Marine Diesel Engine

In the present study,the thermodynamic and economic performance of a combined thermodynamic cycle formed by an ORC and a Kalina cycle,which can simultaneously recover waste heat of exhaust gas and cooling water of marine engine,has been analyzed.Two typical marine engines are selected to be the waste heat source.Six economic indicators are used to analyze the economic performance of this combined thermodynamic cycle system with different marine engine load and under practical comprehensive operating condition of marine engine.The results of the present study show that the combined thermodynamic cycle system with R123 as organic working fluid has the best performance.The system with cis-butene has the worst economic performance.Under practical comprehensive operating conditions of ships,R123 has the shortest Payback Periods,which are 8.51 years and 8.14 years for 8 S70 ME-C10.5 engine and 5G95 ME-C10.5 engine,respectively.Correspondingly,payback Periods of Cyclopentane are 11.95 years and 11.90 years.The above values are much shorter than 25 years which are the lifetime of a marine ship.Under practical comprehensive operating conditions of ships,the combined cycle system can provide output power which is at least equivalent to 25%of engine power.Considering that R123 will be phased out in near future,cyclopentane may be its good successor.Cyclopentane can be used safely by correct handling and installing according to manufacturer's instructions.

Comparison of Conventional and Advanced Exergy Analysis for Dual-Loop Organic Rankine Cycle used in Engine Waste Heat Recovery

At present,the dual-loop organic Rankine cycle(DORC)is regarded as an important solution to engine waste heat recovery(WHR).Compared with the conventional exergy analysis,the advanced exergy analysis can better describe the interactions between system components and the irreversibility caused by economic or technical limitations.In order to systematically study the thermodynamic performance of DORC,the conventional and advanced exergy analyses are compared using an inline 6-cylinder 4-stroke turbocharged diesel engine.Meanwhile,the sensitivity analysis is implemented to further investigate the influence of operating parameters on avoidable-endogenous exergy destruction.The analysis result of conventional exergy analysis demonstrates that the priorities for the components that should be improved are in order of the high-temperature evaporator,the low-temperature turbine,the first low-temperature evaporator and the high-temperature condenser.The advanced exergy analysis result suggests that the avoidable exergy destruction values are the highest in the low-temperature turbine,the high-temperature evaporator and the high-temperature turbine because they have considerable endogenous-avoidable exergy destruction.The sensitivity analysis indicates that reducing the evaporation pinch point and raising the turbine efficiency can decrease the avoidable exergy destruction.

Waste heat recovery and denitrification of flue gases from gas-fired boilers

A waste heat recovery and denitrification system was developed for improving energy conservation and emissions control especially for control of PM2.5 particles and haze. The system uses enhanced heat and mass transfer techniques in a packed heat exchange tower with self-rotation and zero-pressure spraying, low temperature NO oxidation by ozone, and neutralization with an alkali solution. Operating data in a test project gave NOx in the exhaust flue gas of less than 30 mg/Nm3 with an ozone addition rate of 8 kg/h and spray water p H of 7.5–8, an average heat recovery of 3 MW, and an average heat supply of 7.2 MW.

Comprehensive evaluation of marine waste heat recovery technologies based on Hierarchy-Grey correlation analysis

In this study,comprehensive evaluation of the technologies on waste heat recovery technologies for maritime applications has been carried out.We have focused our research on exhaust gas turbine system(EGT),thermodynamic organic rankine cycle(RC),Kalina cycle(KC)and thermoelectric generators(TG),which are the most appropriate and most up-to-date techniques for recovering power from marine engines.Each technology has its own advantages and disadvantages,so the comprehensive evaluation of these technologies is essential to accurately determine which technology will be applied to which target.This belongs to the multi-criteria decision(MCDM)process.The combined assessment methodology,consisting of gray correlation and analysis hierarchy processes,has been applied to evaluate four waste heat recovery techniques in terms of technical,economic,social and environmental aspects.According to the comparison results,the exhaust gas turbine system has been evaluated as the most promising technology among the various WHR technologies that can be applied to marine engines.Sensitivity analysis suggests that if investment cost of TG falls to about the same level as the one of EGT,TG could be the best method among these technologies.Reduction of investment cost of TG technology could be realized by development of low cost thermoelectric material.We have analyzed the correlation between each cost through DOE analysis and investigate the effect of individual costs on the total cost.This work helps in identifying the most suitable heat recovery technologies for marine engine.

Experiment Study on the Exhaust-Gas Heat Exchanger for Small and Medium-Sized Marine Diesel Engine

This paper aims to design a special exchanger to recover the exhaust gas heat of marine diesel engines used in small and medium-sized fishing vessels,which can then be used to heat water up to 55°C–85°C for membrane desalination devices to produce fresh water.A new exhaust-gas heat exchanger of fins and tube,with a reinforced heat transfer tube section,unequal spacing fins,a mixing zone between the fin groups and four routes tube bundle,was designed.Numerical simulations were also used to provide reference information for structural design.Experiments were carried out for exhaust gas waste heat recovery from a marine diesel engine in an engine test bench utilizing the heat exchanger.The experimental results show that the difference between heat absorption by water and heat reduction of exhaust gas is less than 6.5%.After the water flow rate was adjusted,the exhaust gas waste heat recovery efficiency was higher than 70%,and the exhaust-gas heat exchanger’s outlet water temperature was 55°C–85°C at different engine loads.This means that the heat recovery from the exhaust gas of a marine diesel engine meets the requirement to drive a membrane desalination device to produce fresh water for fishers working in small and medium-sized fishing vessels.

Analysis of the Impact of Thermochemical Recuperation of Waste Heat on the Energy Efficiency of Gas Carriers

Enlarging the fleet of gas carriers would make it possible to respond to the growing demand for hydrocarbon gases,but it will increase carbon dioxide emissions.The International Maritime Organization(IMO)has developed the energy efficiency design index(EEDI)with the objective of carbon emission reduction for new ships.In this paper,thirty gas carriers transporting liquefied natural gas(LNG)and liquefied petroleum gas(LPG)and equipped with various types of main engines are considered.As shown by the calculation of the attained EEDI,2 of the 13 LPG carriers and 6 of the 17 LNG carriers under study do not comply with the EEDI requirements.To meet the stringent EEDI requirements,applying thermochemical regenerators(TCRs)fed by main engine exhaust gases is suggested.Mathematical modeling is applied to analyze the characteristics of the combined gas-turbine-electric and diesel-electric power plant with thermochemical recuperation of the exhaust gas heat.Utilizing TCR on gas carriers with engines fueled by syngas produced from boil-off gas(BOG)reduces the carbon content by 35%and provides the energy efficiency required by IMO without the use of other technologies.

Technical and Economic Aspects and Experience from 6 Years of Operating the Technology Using the Waste Heat from the Exhaust Gases of Heat Sources and 3 Years of Operating a Heating Plant in an Autonomous, Island Regime

This article is focused on technical and economic evaluation of more than 6-years experiences of operating the Waste Heat Recovery technology—the manner and system of flue gas processing generated in the combustion process in heat & power plants, cogeneration units, etc., which burn the gaseous fuel, primarily natural gas, or methane, biogas, geothermal gas, or other gaseous mixtures containing hydrogen. The solution proposes a more effective and non-traditional use of gaseous fuel for heating, the flue gases of which are processed in order to extract additional utilisable heat, with potential elimination of CO2 from them. Deploying of the heating plant in an island regime (OFF-GRID) enables definition of the benefits brought by the 3 years of operational experience and presents visions for the future offering the possibility to utilise the support energy services at the municipal as well as regional level.

Effects of working parameters on gasoline engine exergy balance

To improve the energy utilization efficiency of internal combustion （IC） engine, exergy analysis was conducted on a passenger car gasoline engine. According to the thermodynamic theory of IC engine, in-cylinder exergy balance model was built. The working processes of gasoline engine were simulated by using the GT-power. In this way, the required parameters were calculated and then gasoline engine exergy balance was obtained by programming on computer. On this basis, the influences of various parameters on exergy balance were analyzed. Results show that, the proportions of various forms of exergy in gasoline engine from high to low are irreversible loss, effective work, exhaust gas exergy and heat transfer exergy. Effective exergy proportion fluctuates with cylinder volumetric efficiency at full load, while it always increases with break mean effective pressure （BMEP） at part load. Exhaust gas exergy proportion is more sensitive to speed, and it increases with speed increasing except at the highest speed. The lower proportion of heat transfer exergy appears at high speed and high load. Irreversible loss is mainly influenced by load. At part load, higher BMEP results in lower proportion of irreversible loss; at full load, the proportion of irreversible loss changes little except at the highest speed.

Characteristics of gaseous product from municipal solid waste gasification with hot blast furnace slag

Possibility of combustible gas production from municipal solid waste （MSW） using hot blast furnace （BF） slag has been studied.The objective of this work is to generate combustible gas from MSW using heated BF slag.In this experiment,the thermal stability of the MSW was analyzed by thermogravimetric analysis,and effects of temperature,gasifying agent （air,N2,steam） and BF slag on the gas products were investigated at 600？900 ？C.The thermogravimetric analysis indicates that the weight loss of MSW includes four stages：evaporation of the moisture,combustion of volatile materials,burning of carbon residue and burnout of ash.The contents of the combustible gas increase with increasing temperature,and the lower calorific value （LCV） increases rapidly at 600？900 ？C.It is found that volume fraction of CO,H2 and CH4 at different atmospheres increases in the order N2〈air〈steam.It is believed that BF slag acts as the catalyst and the heat carrier,which promotes the gasification reactivity of MSW.

An approach for IC engine coolant energy recovery based on low-temperature organic Rankine cycle

To promote the fuel utilization efficiency of IC engine, an approach was proposed for IC engine coolant energy recovery based on low-temperature organic Rankine cycle(ORC). The ORC system uses IC engine coolant as heat source, and it is coupled to the IC engine cooling system. After various kinds of organic working media were compared, R124 was selected as the ORC working medium. According to IC engine operating conditions and coolant energy characteristics, the major parameters of ORC system were preliminary designed. Then, the effects of various parameters on cycle performance and recovery potential of coolant energy were analyzed via cycle process calculation. The results indicate that cycle efficiency is mainly influenced by the working pressure of ORC, while the maximum working pressure is limited by IC engine coolant temperature. At the same working pressure, cycle efficiency is hardly affected by both the mass flow rate and temperature of working medium. When the bottom cycle working pressure arrives at the maximum allowable value of 1.6 MPa, the fuel utilization efficiency of IC engine could be improved by 12.1%.All these demonstrate that this low-temperature ORC is a useful energy-saving technology for IC engine.

Transforming Waste Heat into“Renewable Heat”

Introduction:The current worldwide electric power&heat&cool production has a negative impact on the environment by emissions and enormous leaks of low-potential waste heat.Transformation of unused industrial low power heat into“renewable heat”useful to enhance the efficiency of the system is essential and actual innovation in the field of worldwide environmental protection.By introducing and defining the terminology of low-potential,“renewable”,“green heat”has created a new,parallel category of research in the energy sector.Traditional co-generation systems produce heat for space heating and hot water and generate electricity.Moving to tri-generation allows growing demand for air conditioning for homes,offices and commercial spaces such as server rooms and switchboards to be met simultaneously or on a seasonal basis.Tri-generation,or combined cooling,heat and power,is the process by which some of the heat produced by a co-generation plant is used to generate chilled water for air conditioning or refrigeration.Usually an absorption chiller is linked to the plant to provide this functionality.The technical solution is related to the new efficient manner and system of simultaneous generation of heat/cold from multiple heat sources,which has not yet been known,but in practice required.New system also enables advantageous utilization of solar power in supporting of the cooling output.The innovative system can be operated also within the existing central heating distribution systems.