Fluidization and Transport of Vibrated Granular Matter:A Review of Landmark and Recent Contributions

We present a short retrospective review of the existing literature about the dynamics of(dry)granular matter under the effect of vibrations.The main objective is the development of an integrated resource where vital information about past findings and recent discoveries is provided in a single treatment.Special attention is paid to those works where successful synthetic routes to as-yet unknown phenomena were identified.Such landmark results are analyzed,while smoothly blending them with a history of the field and introducing possible categorizations of the prevalent dynamics.Although no classification is perfect,and it is hard to distillate general properties out of specific observations or realizations,two possible ways to interpret the existing results are defined according to the type of forcing or the emerging(ensuing)regime of motion.In particular,first results concerning the case where vibrations and gravity are concurrent(vertical shaking)are examined,then the companion situation with vibrations perpendicular to gravity(horizontal shaking)is described.Universality classes are introduced as follows:(1)Regimes where sand self-organizes leading to highly regular geometrical“pulsating”patterns(thin layer case);(2)Regimes where the material undergoes“fluidization”and develops an internal multicellular convective state(tick layers case);(3)Regimes where the free interface separating the sand from the overlying gas changes inclination or develops a kind a patterned configuration consisting of stable valleys and mountains or travelling waves;(4)Regimes where segregation is produced,i.e.,particles of a given size tend to be separated from the other grains(deep containers).Where possible,an analogy or parallelism is drawn with respect to the companion field of fluid-dynamics for which the assumption of“continuum”can be applied.

Simulation of gas-solid flow characteristics of the circulating fluidized bed boiler under pure-oxygen combustion conditions

Under the pressure of carbon neutrality,many carbon capture,utilization and storage technologies have witnessed rapid development in the recent years,including oxy-fuel combustion(OFC)technology.However,the conventional OFC technology usually depends on the flue gas recirculation system,which faces significant investment,high energy consumption,and potential low-temperature corrosion problem.Considering these deficiencies,the direct utilization of pure oxygen to achieve particle fluidization and fuel combustion may reduce the overall energy consumption and CO_(2)-capture costs.In this paper,the fundamental structure of a self-designed 130 t·h^(-1) pure-oxygen combustion circulating fluidized bed(CFB)boiler was provided,and the computational particle fluid dynamics method was used to analyze the gas-solid flow characteristics of this new-concept boiler under different working conditions.The results indicate that through the careful selection of design or operational parameters,such as average bed-material size and fluidization velocity,the pure-oxygen combustion CFB system can maintain the ideal fluidization state,namely significant internal and external particle circulation.Besides,the contraction section of the boiler leads to the particle backflow in the lower furnace,resulting in the particle suspension concentration near the wall region being higher than that in the center region.Conversely,the upper furnace still retains the classic core-annulus flow structure.In addition to increasing solid circulation rate by reducing the average bed-material size,altering primary gas ratio and bed inventory can also exert varying degrees of influence on the gas-solid flow characteristics of the pure-oxygen combustion CFB boiler.

Behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized reduction of titanomagnetite

The direct reduction process is an important development direction of low-carbon ironmaking and efficient comprehensive utilization of poly-metallic iron ore,such as titanomagnetite.However,the defluidization of reduced iron particles with a high metallization degree at a high temperature will seriously affect the operation of fluidized bed reduction.Coupling the pre-oxidation enhancing reduction and the particle surface modification of titanomagnetite,the behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized bed reduction of titanomagnetite are systematically studied in this paper.Pre-oxidation treatment of titanomagnetite can significantly lower the critical stable reduction fluidization gas velocity to 0.17 m/s,which is reduced by 56%compared to that of titanomagnetite reduction without pre-oxidation,while achieving a metallization degree of>90%,Corresponding to the different reduction fluidization behaviors,three pre-oxidation operation regions have been divided,taking oxidation degrees of 26%and 86%as the boundaries.Focusing on the particle surface morphology evolution in the pre-oxidation-reduction process,the relationship between the surface morphology of pre-oxidized ore and the reduced iron with fluidization properties is built.The improving method of pre-oxidation on the reduction fluidization provides a novel approach to prevent defluidization by particle surface modification,especially for the fluidized bed reduction of poly-metallic iron ore.

Extending homogeneous fluidization flow regime of Geldart-A particles by exerting axial uniform and steady magnetic field

The homogeneous/particulate fluidization flow regime is particularly suitable for handling the various gas–solid contact processes encountered in the chemical and energy industry.This work aimed to extend such a regime of Geldart-A particles by exerting the axial uniform and steady magnetic field.Under the action of the magnetic field,the overall homogeneous fluidization regime of Geldart-A magnetizable particles became composed of two parts:inherent homogeneous fluidization and newly-created magnetic stabilization.Since the former remained almost unchanged whereas the latter became broader as the magnetic field intensity increased,the overall homogeneous fluidization regime could be extended remarkably.As for Geldart-A nonmagnetizable particles,certain amount of magnetizable particles had to be premixed to transmit the magnetic stabilization.Among others,the mere addition of magnetizable particles could broaden the homogeneous fluidization regime.The added content of magnetizable particles had an optimal value with smaller/lighter ones working better.The added magnetizable particles might raise the ratio between the interparticle force and the particle gravity.After the magnetic field was exerted,the homogeneous fluidization regime was further expanded due to the formation of magnetic stabilization flow regime.The more the added magnetizable particles,the better the magnetic performance and the broader the overall homogeneous fluidization regime.Smaller/lighter magnetizable particles were preferred to maximize the magnetic performance and extend the overall homogeneous fluidization regime.This phenomenon could be ascribed to that the added magnetizable particles themselves became more Geldart-A than-B type as their density or size decreased.

Decarburization Thermodynamics of High-Carbon Ferromanganese Powders During Gas-Solid Fluidization Process

Thermodynamic conditions of reactions between high-carbon ferromanganese powders and gas decarbonizers like O2, CO2 and water vapor were studied by thermodynamic calculation. In O2, CO2 and water vapor atmosphere, high-carbon ferromanganese powders were decarburized in a fluidized bed. When the temperature is respectively higher than 273, 1 226 and 1 312 K, the gas-solid decarburization reaction will occur between ferromanganese carbide on the surface of the high-carbon ferromanganese powders and different gas decarbonizers. Since metal manganese is easy to be oxidized by O2, CO2 or water vapor, the decarburization reaction will transfer into a solid-solid phase reaction of ferromanganese carbide and ferromanganese oxide, promoting external diffusion of carbon to achieve a further decarburization of high-carbon ferromanganese powders.

Parallelization of pseudo-particle modeling and its application in simulating gas-solid fluidization

Pseudo-Particle Modeling （PPM） is a particle method proposed by Ge and Li in 1996 [Ge, W., ＆ Li, J. （1996）. Pseudo-particle approach to hydrodynamics of particle-fluid systems, in M. Kwauk ＆ J. Li （Eds.）, Proceedings of the 5th international conference on drculating fluidized bed （pp. 260-265）. Beijing： Science Press] and has been used to explore the microscopic mechanism in complex particle-fluid systems. But as a particle method, high computational cost remains a main obstacle for its large-scale application; therefore, parallel implementation of this method is highly desirable. Parallelization of two-dimensional PPM was carried out by spatial decomposition in this paper. The time costs of the major functions in the program were analyzed and the program was then optimized for higher efficiency by dynamic load balancing and resetting of particle arrays. Finally, simulation on a gas-solid fluidized bed with 102,400 solid particles and 1.8 × 10^7 pseudo-particles was performed successfully with this code, indicating its scalability in future applications.

Hydrodynamics of gas-solid fluidization of a homogeneous ternary mixture in a conical bed:Prediction of bed expansion and bed fluctuation ratios

Hydrodynamic characteristics of fluidization in a conical or tapered bed differ from those in a columnar bed because the superficial velocity in the bed varies in the axial direction. Fixed and fluidized regions could coexist and sharp variations in pressure drop could occur, thereby giving rise to a noticeable pressure drop-flow rate hysteresis loop under incipient fluidization conditions. To explore these unique properties, several experiments were carried out using homogeneous, well-mixed, ternary mixtures with three dif- ferent particle sizes at varying composition in gas-solid conical fluidized beds with varying cone angles. The hydrodynamic characteristics determined include the minimum fluidization velocity, bed fluctuation, and bed expansion ratios. The dependence of these quantities on average particle diameter, mass fraction of the fines in the mixture, initial static bed height, and cone angle is discussed. Based on dimensional analysis and factorial design, correlations are developed using the system parameters, i.e. geometry of the bed （cone angle）, particle diameter, initial static bed height, density of the solid, and superficial velocity of the fluidizing medium. Experimental values of minimum fluidization velocity, bed fluctuation, and bed expansion ratios were found to agree well with the developed correlations.

Magnetically assisted gas-solid fluidization in a tapered vessel:Part Ⅰ. Magnetization-LAST mode

This article presents further experimental results of the Magnetization-LAST mode in magnetically assisted gas-fluidized tapered beds, including external transverse magnetic field control of solid phase movement, central channel formation, spout depth and the pressure drop across the bed. Phase diagrams similar to those recently reported for the Magnetization-FIRST mode were also developed. Dimensional analysis based on ＂pressure transform＂ of the initial set of variables and involving the magnetic granular Bond number pertinent to particle aggregate formation was applied to develop the scaling relationships.

Particle agglomeration and inhibition method in the fluidized pyrolysis reaction of waste resin

This work investigated the pyrolysis reaction of waste resin in a fluidized bed reactor.It was found that the pyrolysis-generated ash would adhere to the surface of ceramic particles,causing particle agglomeration and defluidization.Adding kaolin could effectively inhibit the particle agglomeration during the fluidized pyrolysis reaction through physical isolation and chemical reaction.On the one hand,kaolin could form a coating layer on the surface of ceramic particles to prevent the adhesion of organic ash generated by the pyrolysis of resin.On the other hand,when a sufficient amount of kaolin(-0.2%(mass))was added,the activated kaolin could fully contact with the Na+ ions generated by the pyrolysis of resin and react to form a high-melting aluminosilicate mineral(nepheline),which could reduce the formation of low-melting-point sodium sulfate and thereby avoid the agglomeration of ceramic particles.

Fluidization thermal decomposition of sodium fluosilicate

To break through the thermodynamic limitation that sodium fluosilicate only can be completely decomposed at high temperature,the technology of pre-decomposition under SiF_(4) atmosphere and deep decomposition under air condition at lower temperature was developed.The hydrolysis reaction of sodium fluosilicate can be effectively restrained when drying under vacuum or low temperature.Thermal decomposition results of sodium fluosilicate indicate that temperature has a very significant effect on its decomposition.The decomposition ratio can reach 79.4%at 600℃ for 1 h,and 99.6% at 700℃ for 1 h under air condition,respectively.Gas velocity and the type of inert gas have no significant effect on its decomposition.Fine particles affect its decomposition performance due to agglomeration,while coarse particles have good thermal decomposition performance without significant differences.The decomposition reaction process in fluidized bed satisfies the classical Avrami Erofe'EV model,with the reaction order of 1.5 and the activation energy of 61.35 kJ·mol^(-1).

Effects of particle type on the particle fluidization and distribution in a liquid–solid circulating fluidized bed boiler

A liquid-solid circulating fluidized bed boiler is designed and built for visualization research by applying the fluidized bed heat transfer and fouling prevention technology to the water side of the boiler. Four types of engineering plastic particles with different physical properties are selected as the solid working media. The effect of particle types on the fluidization and distribution of particles in the boiler is investigated under different feedwater flow rates and amount of added particles by using the charge couple device image measurement and acquisition system. The results show that all kinds of particles can't be normally fluidized and accumulate in the drum at low amount of added particles and feedwater flow rate. The particles with great density and low sphericity are more likely to accumulate. The average solid holdup in the riser tubes increases with the increase in feedwater flow rate and the amount of added particles. The non-uniform degree of particle distribution in the riser tubes generally decreases with the increase in feedwater flow rate and the amount of added particles. The particles with small density and settling velocity have high average solid holdup in the riser tubes under close sphericity. In generally,the smaller the density and settling velocity, the more uniform the particle distribution in the riser tubes.Three-dimensional diagrams of the non-uniform degree of particle distribution in the riser tubes of the boiler are established.

EMMS-based modeling of gas-solid generalized fluidization:Towards a unified phase diagram

Hydrodynamic features of gas-solid generalized fluidization can be well expressed in the form of phase diagrams,which are important for engineering design.Mesoscale structure presents almost universally in generalized fluidization and should be considered in such phase diagrams.However,current phase diagrams were mainly proposed for cocurrent upward flow according to experimental data or empirical correlations with homogeneous assumption.The energy-minimization multiscale(EMMS)model has shown the capability of capturing mesoscale structure in generalized fluidization,so EMMS-based phase diagrams of generalized fluidization were proposed in this article,which describe more reasonable global hydrodynamics over all regimes including the important engineering phenomena of choking and flooding.These characteristics were also found in discrete particle simulation under various conditions.For wider range of application,the typical hydrodynamic parameters of the phase diagrams were correlated to non-dimensional numbers reflecting the effects of material properties and operation conditions.This study thus shows a possible route to develop a unified phase diagram in the future.

A developed transient gas-liquid-solid flow model with hydrate phase transition for solid fluidization exploitation of marine natural gas hydrate reservoirs

The multiphase flow characteristic is one of the most concerning problems during solid fluidization exploitation of marine natural gas hydrate reservoirs.In this research,a new transient gas-liquid-solid multiphase flow model with hydrate phase transition was developed.Meanwhile,this model considered the coupling relationship among convective heat transfer,hydrate dynamic decomposition,and multi-phase flow.The model can simulate the change of flow pattern from solid-liquid to gas-liquid-solid flow,and describe the distribution character of volume fraction of phase,wellbore temperature and pressure,and hydrate decomposition rate during transportation.The simulation results indicate that the hydrate decomposition region in the wellbore gradually expands,but the hydrate decomposition rate gradually decreases during the solid fluidization exploitation of hydrate.When mining time lasts for 4 h,and the bottom hole pressure decreases by about 0.4 MPa.Increasing NaCl concentration in seawater helps expand hydrate decomposition regions and improves the wellbore hydrate decomposition rate.When the Nacl mass fraction in seawater reaches 15%,it will raise the hydrate decomposition regions to the whole wellbore.In addition,the higher the wellhead backpressure,the lower the decomposition area and decomposition rate of hydrate in the wellbore.When wellhead backpressure reaches 2 MPa,the volume fraction of gas near the wellhead will reduce to about 12%.This work is expected to provide a theoretical basis for the development of marine hydrate reservoirs.

Effect of Gas Distributor Structure on Fluidization Characteristics in a Gas-Solid Fluidized Bed

In the present paper,the experimental method and computational fluid dynamics(CFD)method were used to investigate the effect of gas distributors with different orifice sizes and orifice pitches on fluidization characteristics in a gas-solid fluidized bed.The Euler-Euler two fluid model(TFM)approach based on the kinetic theory of granular flow(KTGF)and the standard k-epsilon turbulence model was employed in the numerical simulation by using ANSYS Fluent 15.0.The results showed that the orifice size and the orifice pitch of gas distributor had a significant influence on the flow characteristics in the gas-solid fluidized bed.With a decreasing orifice size and orifice pitch of gas distributor having the same opening area,the distributor pressure drop,the initial bubble size,and the height of dead zone just above the distributor were decreased,and the bed pressure drop was increased more than that of the larger orifice size and orifice pitch of distributors,the distribution of solid volume fraction was also more homogeneous for the smaller orifice size.

Preparation of ultrafine WC-Co powder via fluidized bed

In this study,the effects of reaction parameters on the deep-reduction and carbonization process of WO_(2)-Co to WC-Co were studied.The results indicate that the oxygen loss rate of WO_(2) is positively correlated with temperature and methane partial pressure.The partial pressure of methane has no significant effect on the formation rate of WC.The carbon content and particle size of the product increase with the increase of CH_(4) partial pressure.By synergistically regulating the reaction temperature to 950℃,the CH_(4) partial pressure to 1.25%,and the reaction time to 60 min,ultrafine WC-Co powder without h phase can be obtained.The particle size of the composite powder is 128 nm,with total carbon content of 6.16%,free carbon content of 0.4%,and residual oxygen content of 0.05%,respectively.The growth rate relationship of tungsten carbide is as follows:δ(t)=1.21×10^(-13)exp(-12809.72/T)√t.

Magnetically assisted gas-solid fluidization in a tapered vessel:Part II Dimensionless bed expansion scaling

The article presents an effort to create dimensionless scaling correlations of the overall bed porosity in the case of magnetically assisted fluidization in a tapered vessel with external transverse magnetic field. This is a stand of portion of new branch in the magnetically assisted fluidization recently created concerning employment of tapered vessels. Dimensional analysis based on ＂pressure transform＂ of the initial set of variables and involving the magnetic granular Bond number has been applied to develop scaling relationships of dimensionless groups representing ratios of pressures created by the fluid flow, gravity and the magnetic field over an elementary volume of the fluidized bed. Special attention has been paid on the existing data correlations developed for non-magnetic beds and the links to the new ones especially developed for tapered magnetic counterparts. A special dimensionless variable Xp = （Ar△Dbt）1/3√RgMQ combining Archimedes and Rosensweig numbers has been conceived for porosity correlation. Data correlations have been performed by power-law, exponential decay and asymptotic functions with analysis of their adequacies and accuracies of approximation.

Hydrodynamic analysis of carbon nanotube clusters in distributor-less conical fluidized beds with step-by-step scaling

As a high-performance material with great application potential,the application of carbon nanotubes has been limited by their production volume.A distributor-less conical fluidized bed is the main equipment used in the industrial production of carbon nanotubes.To improve the production volume and product quality of carbon nanotubes,the study of fluidized-bed-diameter scaling is important.Three different diameters of distributor-less conical fluidized beds were established,and then the particle behavior and bubble characteristics of carbon nanotube clusters at these bed diameters were investigated.Time-series and wavelet analysis methods were used to analyze the pressure-fluctuation signals inside the fluidized beds.Results showed that the distributor-less design caused the airflow to break through the middle of the bed,which did not change with the change in bed diameter.The powder-bridging phenomenon of carbon nanotube clusters in a 100-mm-diameter fluidized bed was related to the special microstructure of carbon nanotube clusters.The frequency of pressure fluctuations in the bed decreased nonlinearly with increasing bed diameter.This study can guide the design and scale-up of distributor-less conical fluidized beds,especially for the scale-up of carbon nanotube production equipment,which can contribute to the improvement of carbon nanotubes’capacity and quality in industrial production.

Random characteristics of the heterogeneous structure in gas-solid fluidization

Random characteristics of the dynamic heterogeneous structure in gas\|solid fluidization have been studied by reconstructing voidage time series. It is indicated that the dense phase, the dilute phase and the dense/dilute cycle elements show random dynamic behavior satisfying the so\|called Weibull distribution, three parameters of which change regularly with operating conditions.

Characterization of fluidized reduction roasting of nickel laterite ore under CO/CO_(2)atmosphere

Fluidized reduction roasting is an efficient metallurgical technique.However,its application to nickel laterite ore has rarely been reported.In this paper,the effects of reduction temperature,reduction time,CO concentration,and material particle size on the roasting characteristics of ferronickel fluidization reduction were investigated.Combined with X-ray diffraction,scanning electron microscopy-energy dispersive spectrometry(SEM-EDS)characterization,the mineral phases and microscopic morphology of nickel laterite ore and its roasted ores were analyzed in depth.The results indicated that under the condition of a CO/CO_(2)ratio of 1:1,a reduction temperature of 800℃,and a reduction roasting time of 60 min,a nickel-iron concentrate with a nickel grade of 2.10%and an iron content of 45.96%was produced from a raw material with a nickel grade of 1.45%,achieving a remarkable nickel recovery rate of 46.26%.XRD and SEM-EDS analysis indicated that nickel in the concentrate mainly exists in the form of[Fe,Ni],while the unrecovered nickel in the tailings is primarily present in the form of[Fe,Ni]and Ni_(2)SiO_(4)in forsterite.This study established a theoretical foundation for further exploration of fluidized reduction roasting technology.

Experimental study on secondary air mixing along the bed height in a circulating fluidized bed with a multitracer-gas method

A multitracer-gas method was proposed to study the secondary air(SA)mixing along the bed height in a circulating fluidized bed(CFB)using carbon monoxide(CO),oxygen(O_(2)),and carbon dioxide(CO_(2))as tracer gases.Experiments were carried out on a cold CFB test rig with a cross-section of 0.42 m×0.73 m and a height of 5.50 m.The effects of superficial velocity,SA ratio,bed inventory,and particle diameter on the SA mixing were investigated.The results indicate that there are some differences in the measurement results obtained using different tracer gases,wherein the deviation between CO and CO_(2) ranges from 42%to 66%and that between O_(2) and CO_(2) ranges from 45%to 71%in the lower part of the fluidized bed.However,these differences became less pronounced as the bed height increased.Besides,the high solid concentration and fine particle diameter in the CFB may weaken the difference.The measurement results of different tracer gases show the same trends under the variation of operating parameters.Increasing superficial velocity and SA ratio and decreasing particle diameter result in better mixing of the SA.The effect of bed inventory on SA mixing is not monotonic.