Gel-casting process was developed as a new molding process in the field of copper base powder metallurgy to manufacture metal parts with excellent performance and complex shapes.Through changing the parameters of gel-...Gel-casting process was developed as a new molding process in the field of copper base powder metallurgy to manufacture metal parts with excellent performance and complex shapes.Through changing the parameters of gel-casting process,such as dispersant and solid loading,the corresponding effects on the rheology of Cu slurries,molding and sintering behaviors were studied.The results show that the viscosity of Cu slurries was significantly reduced with an increase in dispersant.The most appropriate solid loading was found to be 61% and the sintering temperature was 910°C in these experiments.After the optimization of parameters of gel-casting process,copper composite parts with relatively high density and better properties were obtained.展开更多
A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electri...A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.展开更多
The effects of various gel casting process parameters such as the dispersant and solid loading on the rheology of Fe slurries, molding, and sintering behaviors were studied. The relationship between solid loading and ...The effects of various gel casting process parameters such as the dispersant and solid loading on the rheology of Fe slurries, molding, and sintering behaviors were studied. The relationship between solid loading and viscidity in the process of iron base powder metallurgy was researched to obtain better microstructure and properties. The results showed that the viscosity of Fe slurries is obviously reduced with the increase of the dispersant. The suitable parameters are as follows： the solid loading is 61% and sintering temperature is 1180℃. Iron parts with relatively high density and better properties were obtained by the gel casting process.展开更多
Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. Accor...Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. According to the real condition of 40 t ladle in steel-making plant of Baosteel Special Steel Company, previous works show that the key factors affecting the ladle free-opening rate of high aluminum steel in continuous casting are：sand material, accessories baking, ladle nozzle cleaning, the process and amount of adding sand, and the rate of argon stirring during refining. Therefore, improving the ladle filler sand quality, baking all of the raw materials, controlling the addition of ladle filler sand, cleaning the ladle nozzle, and optimizing argon stirring during the refining process can resolve the problem of a low ladle free-opening rate of high aluminum steel caused by the long ladle time of liquid steel.展开更多
EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction ...EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction and 750% in transversal direction. The single width of the film is 2.8 m and the double width is 5.6 m, which is the widest sheet film for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to the thinnest 0.08 mm can meet different demands in China. The film can be used not only for V-process of iron castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and the steel bridge box for engine truck.展开更多
Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles ...Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles of Al2O3-10% ZrO2 with an average size of 80 nm were used to fabricate Al matrix composites containing 0.5, 1, 1.5 and 2 wt.% of the reinforcement. The fabrication route was stir casting at 850?C. There is no report about usage of this reinforcement in fabrication of composites in the literature. The microstructures of the as-cast composites were studied by scanning electron microscope (SEM). Density measurement, hardness and tensile properties were carried out to identify the mechanical properties of the composites. The results revealed that with increasing the reinforcement content, density decreased while yield, ultimate tensile strength and compressive strength increased. Also, hardness increased by increasing the reinforcement content up to 1 wt.% Al2O3-10% ZrO2 but it decreased in the samples containing higher amounts of reinforcement.展开更多
A process named gel-casting has been developed for the production of dense UO2 kernels for the high-temperature gas-cooled reactor.Compared with the sol-gel process,the green microspheres can be got by dispersing the ...A process named gel-casting has been developed for the production of dense UO2 kernels for the high-temperature gas-cooled reactor.Compared with the sol-gel process,the green microspheres can be got by dispersing the U3O8 slurry in gelcasting process,which means that gelcasting is a more facilitative process with less waste in fabricating UO2 kernels.The UO2 kernels with the size of 500 μm,O/U≤2.01,density of 10.70 g·cm-3 were obtained by gel-casting process followed by heat treatment.展开更多
Using agarose as a gel agent to prepare ceramics is a suitable non-toxic gel-casting method. The effects of agarose concentration and addition amount on gel-cast 3Y-ZrO2 green and sintered bodies were investigated. Gr...Using agarose as a gel agent to prepare ceramics is a suitable non-toxic gel-casting method. The effects of agarose concentration and addition amount on gel-cast 3Y-ZrO2 green and sintered bodies were investigated. Green bodies were prepared by gel-casting using an agarose solution of a different agarose mass fraction including 3.0%, 3.5%, 4.0%, 4.5%, 5.0% and 5.5% with an added amount of agarose in the green body at a mass fraction of 0.7%, and using the agarose solution of a mass fraction of 4.5% with a different amount of added agarose including 0.6%, 0.7%, 0.8%, 0.9%, and 1.0% in terms of mass fraction. The green bodies were sintered at I 600 ~C for 4 h. The relative density, linear shrinkage, and bending strength of the green bodies, and L^e density, microstructure, bending strength, and fracture toughness of sintered samples were characterized and analyzed. Results show that comprehensive properties of green bodies made with 4.5% （in terms of mass fraction） agarose solution added to an mass fraction of agarose in the slurry at 0.6% were the best, of which the bending strength was 3.14 MPa, the linear shrinkage was below 4.3%, and the relative density is 57.3%. For sintered bodies, the best fracture toughness was 5.63 MPa m1/2, and the optimal density was 5.88 gcm-3.展开更多
Hard facing with Nickel/cobalt based alloys for steel substrates are widely used for high temperature and pressure applications in chemically reactive environments due to their good corrosion and wear resistance prope...Hard facing with Nickel/cobalt based alloys for steel substrates are widely used for high temperature and pressure applications in chemically reactive environments due to their good corrosion and wear resistance properties. In the present research, the ceramic material, i.e., zirconium, is coated on a hypoeutectic cast iron substrate to improve its corrosion and wear resistance. The substrate was coated with zirconium by sol-gel process as well as by the plasma spray process for comparison purpose. Results of the research indicated that the successful deposition of zirconium on the cast iron substrate by sol-gel deposition technique had improved both corrosion and wear resistance of cast iron. SEM analysis revealed that the coating was denser without any internal cracks indicating the soundness of deposition. Also, sol-gel process of coating indicated better wear resistance as compared with plasma spray coated cast iron. Thus, zirconium coating on the substrate has made cast iron sound (without any surface defects) along with excellent corrosion and wear resistance properties. This has made cast iron suitable for structural and automotive applications.展开更多
SAPO-34 catalyst with plate-like morphology was designed and synthesized for the first time, by the dry gel conversion method using cheap triethylamine as a structure-directing agent assisted with seed suspension cont...SAPO-34 catalyst with plate-like morphology was designed and synthesized for the first time, by the dry gel conversion method using cheap triethylamine as a structure-directing agent assisted with seed suspension containing nanosheet-like SAPO-34 seed. The latter played an important role in formation of SAPO-34 （CHA-type） with plate-like morphology. In addition, the yield of the product in the synthesis system containing seed suspension reached 97%, 15% higher than that obtained in the corre- sponding synthesis system without the seed suspension. Meanwhile, the plate-like SAPO-34 catalysts synthesized by this method exhibited higher selectivity to light olefins and longer lifetime in methanol-to-olefins （MTO） reaction than the traditional cubic SAPO-34 catalyst. This work provides a new technical route for green and efficient synthesis of SAPO-34 catalysts with improved MTO performance.展开更多
Carbon microspheres were firstly prepared using glucose （C6H12O6 ） as the starting materials by hydrotherreal carbonization. Then hollow ZrB2 spheres were successfully synthesized using zirconium oxychloride （ ZrCl...Carbon microspheres were firstly prepared using glucose （C6H12O6 ） as the starting materials by hydrotherreal carbonization. Then hollow ZrB2 spheres were successfully synthesized using zirconium oxychloride （ ZrClO2 · 8H2O）, boric acid （ H3BO3 ） by a combined solgel and boro/carbothermal reduction method, and the prepared carbon microspheres as the template. The effects of the reaction temperatures （1 200, 1 300, 1 400 and 1 500 ℃, respectively） and contents of carbon microspheres （ n （ C ） ： n （ ZrO2 ＋ B2O3） is 5. 0, 5. 5, 6. 0 and 6. 5, respectively） on the synthesis of hollow ZrB2 spheres were studied. The prepared carbon microspheres have smooth sugrace and good hollow structure by hydrothermal nitridation. Increase of reaction temperature and excessive carbon microspheres can greatly promote the formation of hollow ZrB2 spheres. The optimized reaction temperature and molar ratio of n （C）/ n （ ZrO2 ＋ B2O3 ） were 1 500 ℃ and 6.5, respectively.展开更多
In this work, we succeeded in the preparation of LiNb 1- x Ta x O 3 films on Si(111) substrates by means of sol gel process, and the usual sol gel process for the preparation of LiNbO 3 and LiTaO 3 films on Si substra...In this work, we succeeded in the preparation of LiNb 1- x Ta x O 3 films on Si(111) substrates by means of sol gel process, and the usual sol gel process for the preparation of LiNbO 3 and LiTaO 3 films on Si substrates was improved by adding a 33% aqueous solution of CH 3CH 2OH to the mixed sols of LiNb(OCH 2CH 3) 6 and LiTa(OCH 2CH 3) 6 . The crystallization behavior of LiNb 1- x Ta x O 3 films on Si(111) substrates has been studied. Highly c axis oriented LiNb 1- x Ta x O 3 films have been obtained within the tantalum composition range of \{0< x <0 33\}. Some factors such as the hydrogen termination of the silicon surface, the RTP annealing process that provides the unidirectional heat flow and the preheating temperature are discussed to analyze the crystallization of the c axis oriented films.展开更多
Li 2+ x RE x Si 1- x O 3(RE=Pr, Nd, Sm, Gd; x =0～0 15) samples were prepared by the sol gel method. DTA TG, XRD, TEM and A C impedance techniques were used to investigate the structure, sha...Li 2+ x RE x Si 1- x O 3(RE=Pr, Nd, Sm, Gd; x =0～0 15) samples were prepared by the sol gel method. DTA TG, XRD, TEM and A C impedance techniques were used to investigate the structure, shape, and ionic conductivity of these samples. The results show that the range of solid solution formation is in 0< x ≤0 09, in which the conductivity of these samples raises with the increasing amount of RE 2O 3 (RE=Pr, Nd, Sm, Gd) added, and the diameter of the powders is about 100 nm. Compared with the conventional solid state reaction, the sol gel method needs low temperature and presents high ionic conductivity.展开更多
In this paper,the poly(acrylamide)hydrogel used to immobilize saccharomyces cerevisiae for asymmetric synthesis of R(-)-mandelic acid was prepared with free radical ploymerization in deionized water at room temperatur...In this paper,the poly(acrylamide)hydrogel used to immobilize saccharomyces cerevisiae for asymmetric synthesis of R(-)-mandelic acid was prepared with free radical ploymerization in deionized water at room temperature under nitrogen atmosphere.The influence of the composition of hydrogel,loading amount of cells and culture conditions on the asymmetric synthesis was investigated.Results show that PAAm hydrogel is a feasible carrier for immobilization of cells which is a potential alternative method to prepare enantiomerically pure R(-)-mandelic acid.展开更多
文摘Gel-casting process was developed as a new molding process in the field of copper base powder metallurgy to manufacture metal parts with excellent performance and complex shapes.Through changing the parameters of gel-casting process,such as dispersant and solid loading,the corresponding effects on the rheology of Cu slurries,molding and sintering behaviors were studied.The results show that the viscosity of Cu slurries was significantly reduced with an increase in dispersant.The most appropriate solid loading was found to be 61% and the sintering temperature was 910°C in these experiments.After the optimization of parameters of gel-casting process,copper composite parts with relatively high density and better properties were obtained.
基金Project(20130161110007) supported by the Doctoral Program of Higher Education of China
文摘A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.
文摘The effects of various gel casting process parameters such as the dispersant and solid loading on the rheology of Fe slurries, molding, and sintering behaviors were studied. The relationship between solid loading and viscidity in the process of iron base powder metallurgy was researched to obtain better microstructure and properties. The results showed that the viscosity of Fe slurries is obviously reduced with the increase of the dispersant. The suitable parameters are as follows： the solid loading is 61% and sintering temperature is 1180℃. Iron parts with relatively high density and better properties were obtained by the gel casting process.
文摘Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. According to the real condition of 40 t ladle in steel-making plant of Baosteel Special Steel Company, previous works show that the key factors affecting the ladle free-opening rate of high aluminum steel in continuous casting are：sand material, accessories baking, ladle nozzle cleaning, the process and amount of adding sand, and the rate of argon stirring during refining. Therefore, improving the ladle filler sand quality, baking all of the raw materials, controlling the addition of ladle filler sand, cleaning the ladle nozzle, and optimizing argon stirring during the refining process can resolve the problem of a low ladle free-opening rate of high aluminum steel caused by the long ladle time of liquid steel.
文摘EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction and 750% in transversal direction. The single width of the film is 2.8 m and the double width is 5.6 m, which is the widest sheet film for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to the thinnest 0.08 mm can meet different demands in China. The film can be used not only for V-process of iron castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and the steel bridge box for engine truck.
文摘Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles of Al2O3-10% ZrO2 with an average size of 80 nm were used to fabricate Al matrix composites containing 0.5, 1, 1.5 and 2 wt.% of the reinforcement. The fabrication route was stir casting at 850?C. There is no report about usage of this reinforcement in fabrication of composites in the literature. The microstructures of the as-cast composites were studied by scanning electron microscope (SEM). Density measurement, hardness and tensile properties were carried out to identify the mechanical properties of the composites. The results revealed that with increasing the reinforcement content, density decreased while yield, ultimate tensile strength and compressive strength increased. Also, hardness increased by increasing the reinforcement content up to 1 wt.% Al2O3-10% ZrO2 but it decreased in the samples containing higher amounts of reinforcement.
基金Supported by basic research fund of Qinghua University (JC2007042)laboratory found of Qinghua University (LF20071823, 20082254 and 20082616)
文摘A process named gel-casting has been developed for the production of dense UO2 kernels for the high-temperature gas-cooled reactor.Compared with the sol-gel process,the green microspheres can be got by dispersing the U3O8 slurry in gelcasting process,which means that gelcasting is a more facilitative process with less waste in fabricating UO2 kernels.The UO2 kernels with the size of 500 μm,O/U≤2.01,density of 10.70 g·cm-3 were obtained by gel-casting process followed by heat treatment.
基金Funded by the Science&Technology Pillar Program of Hubei Province(No.2015BAA105)the Natural Science Foundation of Hubei Province(No.2014CFB796)
文摘Using agarose as a gel agent to prepare ceramics is a suitable non-toxic gel-casting method. The effects of agarose concentration and addition amount on gel-cast 3Y-ZrO2 green and sintered bodies were investigated. Green bodies were prepared by gel-casting using an agarose solution of a different agarose mass fraction including 3.0%, 3.5%, 4.0%, 4.5%, 5.0% and 5.5% with an added amount of agarose in the green body at a mass fraction of 0.7%, and using the agarose solution of a mass fraction of 4.5% with a different amount of added agarose including 0.6%, 0.7%, 0.8%, 0.9%, and 1.0% in terms of mass fraction. The green bodies were sintered at I 600 ~C for 4 h. The relative density, linear shrinkage, and bending strength of the green bodies, and L^e density, microstructure, bending strength, and fracture toughness of sintered samples were characterized and analyzed. Results show that comprehensive properties of green bodies made with 4.5% （in terms of mass fraction） agarose solution added to an mass fraction of agarose in the slurry at 0.6% were the best, of which the bending strength was 3.14 MPa, the linear shrinkage was below 4.3%, and the relative density is 57.3%. For sintered bodies, the best fracture toughness was 5.63 MPa m1/2, and the optimal density was 5.88 gcm-3.
文摘Hard facing with Nickel/cobalt based alloys for steel substrates are widely used for high temperature and pressure applications in chemically reactive environments due to their good corrosion and wear resistance properties. In the present research, the ceramic material, i.e., zirconium, is coated on a hypoeutectic cast iron substrate to improve its corrosion and wear resistance. The substrate was coated with zirconium by sol-gel process as well as by the plasma spray process for comparison purpose. Results of the research indicated that the successful deposition of zirconium on the cast iron substrate by sol-gel deposition technique had improved both corrosion and wear resistance of cast iron. SEM analysis revealed that the coating was denser without any internal cracks indicating the soundness of deposition. Also, sol-gel process of coating indicated better wear resistance as compared with plasma spray coated cast iron. Thus, zirconium coating on the substrate has made cast iron sound (without any surface defects) along with excellent corrosion and wear resistance properties. This has made cast iron suitable for structural and automotive applications.
文摘SAPO-34 catalyst with plate-like morphology was designed and synthesized for the first time, by the dry gel conversion method using cheap triethylamine as a structure-directing agent assisted with seed suspension containing nanosheet-like SAPO-34 seed. The latter played an important role in formation of SAPO-34 （CHA-type） with plate-like morphology. In addition, the yield of the product in the synthesis system containing seed suspension reached 97%, 15% higher than that obtained in the corre- sponding synthesis system without the seed suspension. Meanwhile, the plate-like SAPO-34 catalysts synthesized by this method exhibited higher selectivity to light olefins and longer lifetime in methanol-to-olefins （MTO） reaction than the traditional cubic SAPO-34 catalyst. This work provides a new technical route for green and efficient synthesis of SAPO-34 catalysts with improved MTO performance.
基金financially supported by National Natural Science Foundation of China(General program,51272188,51472184,51472185)State Basic Research Development Program of China(973 Program,2014CB660802)+1 种基金Natural Science Foundation of Hubei Province,China(Contract No.2013CFA086)Foreign cooperation projects in Science and Technology of Hubei Province,China(Contract No.2013BHE002)
文摘Carbon microspheres were firstly prepared using glucose （C6H12O6 ） as the starting materials by hydrotherreal carbonization. Then hollow ZrB2 spheres were successfully synthesized using zirconium oxychloride （ ZrClO2 · 8H2O）, boric acid （ H3BO3 ） by a combined solgel and boro/carbothermal reduction method, and the prepared carbon microspheres as the template. The effects of the reaction temperatures （1 200, 1 300, 1 400 and 1 500 ℃, respectively） and contents of carbon microspheres （ n （ C ） ： n （ ZrO2 ＋ B2O3） is 5. 0, 5. 5, 6. 0 and 6. 5, respectively） on the synthesis of hollow ZrB2 spheres were studied. The prepared carbon microspheres have smooth sugrace and good hollow structure by hydrothermal nitridation. Increase of reaction temperature and excessive carbon microspheres can greatly promote the formation of hollow ZrB2 spheres. The optimized reaction temperature and molar ratio of n （C）/ n （ ZrO2 ＋ B2O3 ） were 1 500 ℃ and 6.5, respectively.
基金Supported by the National Natural Science Foundation of China(No.2 0 1710 15 )
文摘In this work, we succeeded in the preparation of LiNb 1- x Ta x O 3 films on Si(111) substrates by means of sol gel process, and the usual sol gel process for the preparation of LiNbO 3 and LiTaO 3 films on Si substrates was improved by adding a 33% aqueous solution of CH 3CH 2OH to the mixed sols of LiNb(OCH 2CH 3) 6 and LiTa(OCH 2CH 3) 6 . The crystallization behavior of LiNb 1- x Ta x O 3 films on Si(111) substrates has been studied. Highly c axis oriented LiNb 1- x Ta x O 3 films have been obtained within the tantalum composition range of \{0< x <0 33\}. Some factors such as the hydrogen termination of the silicon surface, the RTP annealing process that provides the unidirectional heat flow and the preheating temperature are discussed to analyze the crystallization of the c axis oriented films.
文摘Li 2+ x RE x Si 1- x O 3(RE=Pr, Nd, Sm, Gd; x =0～0 15) samples were prepared by the sol gel method. DTA TG, XRD, TEM and A C impedance techniques were used to investigate the structure, shape, and ionic conductivity of these samples. The results show that the range of solid solution formation is in 0< x ≤0 09, in which the conductivity of these samples raises with the increasing amount of RE 2O 3 (RE=Pr, Nd, Sm, Gd) added, and the diameter of the powders is about 100 nm. Compared with the conventional solid state reaction, the sol gel method needs low temperature and presents high ionic conductivity.
文摘In this paper,the poly(acrylamide)hydrogel used to immobilize saccharomyces cerevisiae for asymmetric synthesis of R(-)-mandelic acid was prepared with free radical ploymerization in deionized water at room temperature under nitrogen atmosphere.The influence of the composition of hydrogel,loading amount of cells and culture conditions on the asymmetric synthesis was investigated.Results show that PAAm hydrogel is a feasible carrier for immobilization of cells which is a potential alternative method to prepare enantiomerically pure R(-)-mandelic acid.
