Theoretical Study of Seed Movement in Cotton Seeds Selection Device

The aim of the research work is to increase the yield of cotton fiber by improving the processing technology of germinated seeds, to improve the quality indicators of seeds and lint. In order to achieve this goal, a mesh surface device was created to sort the seeds into fractions. Sorting technology was developed on this device and operating modes were determined. In addition, the law of surface distribution of the fractions separated from the cotton stream moving along the surface of the net was determined, and based on the results of practical and theoretical research, a mode of sorting of cotton seeds was developed. As a result, differential equations of the law of oscillation of seeds on parallel bases, taking into account the angle of inclination for the movement of cotton seeds on the sorting surface, were constructed and programmed on a computer to construct the trajectory of seeds. On the basis of the laws of motion, the optimal value of the angle of inclination on the horizontal, which gives the state of sorting of seeds, as well as the values of the amplitude and frequency of vibrations, was determined.

Improvement of the Process of Separation of Cotton Fiber from Seeds

The differential equation, obtained as a result of the theoretical study of the movement of the bare seed on the surface of the grate of the saw gin, made it possible to determine the trajectory of the movement of the seed. The rib is one of the main working bodies of the saw gin. It serves for the free passage of the saw blades through it into the working chamber, for the withdrawal of the fiber caught on the saw teeth after separating it from the seed. A number of studies have been carried out to improve the working elements of the saw gin. The purpose of the research is to create the possibility of timely withdrawal of bare seeds from the working chamber of the saw gin by creating a concavity on the working surface of the grate. The use of the Euler equation for the movement of bare cotton seed along the grate contour, taking into account its speed V, density ρ, pressure P, made it possible to obtain a graph of seed distribution along the grate contour. An experimental 30-saw gin was developed and manufactured, the research carried out on it allowed to determine the rational parameters of new grates, which are recommended for introduction into production. The dependence of the location of the rectilinear part of the general contour on the shape of its convexity and concavity is determined. Based on the above equations, using separate functions, we present the view of the grate profile in the coordinate system modeled on the MAPLE-17 program.

Performance of a Microwave Cotton Bale Moisture Content Meter

Measuring the moisture content of cotton bales is an important step in controlling the quality of cotton produced and sold around the world. A non-contact microwave-based bale moisture meter, the Vomax 851-B （Vomax Instrumentation through Samuel Jackson, Lubbock, TX） has been commercially available but independent verification of these measurements has not been available. This new commercial meter was examined at a commercial facility using both laboratory produced bales and actual commercially produced bales. In the laboratory phase, bales were prepared by the Cotton Ginning Research Unit for measurement on the commercial instrument as well as by the oven reference method; the potential effects of bale orientation and bale packaging were also studied with these samples. The commercial phase involved collecting lint samples from 50 bales, over 5 days, during the 2007 ginning season. The collected bale samples were tested by the oven reference method for moisture content and those readings were compared to the microwave-based meter readings for moisture content. Moisture content, as measured, covered a wide range from 4.2% to 7.2 %, wet basis. The Vomax measurements tracked variation in bale moisture content and correlated well with the reference method; however the measurements showed higher moisture content than determined by the oven method. The Vomax 851-B shows potential to provide a reliable cotton bale moisture content for use in controlling the moisture content for commercial ginning of cotton.

Improving modeling of low-altitude particulate matter emission and dispersion:A cotton gin case study

Monitoring and modeling of airborne particulate matter(PM)from low-altitude sources is becoming an important regulatory target as the adverse health consequences of PM become better understood.However,application of models not specifically designed for simulation of PM from low-altitude emissions may bias predictions.To address this problem,we describe the modification and validation of an air dispersion model for the simulation of lowaltitude PM dispersion from a typical cotton ginning facility.We found that the regulatory recommended model(AERMOD)overestimated pollutant concentrations by factors of 64.7,6.97 and 7.44 on average for PM 2.5,PM 10,and TSP,respectively.Pollutant concentrations were negatively correlated with height(p<0.05),distance from source(p<0.05)and standard deviation of wind direction(p<0.001),and positively correlated with average wind speed(p<0.001).Based on these results,we developed dispersion correction factors for AERMOD and cross-validated the revised model against independent observations,reducing overestimation factors to 3.75,1.52 and 1.44 for PM 2.5,PM 10 and TSP,respectively.Further reductions in model error may be obtained from use of additional observations and refinement of dispersive correction factors.More generally,the correction permits the validated adjustment and application of pre-existing models for risk assessment and development of remediation techniques.The same approach may also be applied to improve simulations of other air pollutants and environmental conditions of concern.

Determination of the Influence of the Speed of the Saw Cylinder of the Saw Gin on the Density, Speed and Composition of the Seed Roll

The article consists of studying the influence of the speed of the saw cylinder on the quality of the fiber and the productivity of the machine, as well as on the change in the density and composition of the seed roll.

Opportunities for New Biorefinery Products from Ethiopian Ginning Industry By-products:Current Status and Prospects

The global demand for textile products is rapidly increasing due to population growth,rising living standards,economic development,and fast fashion trends.Ethiopian growth and transformation plan(GTP)gives high priorities for the textile and apparel sectors to transform its agriculturally led economy to an industrial-based economy.To achieve this,the number of tex-tile and apparel industries is rapidly expanding.However,the rapid growth in textile industry is generating mountains and mountains of by-products.In this review,possible applications of cotton stalk and cotton ginning waste in a variety of technologies and products are discussed in Ethiopian context.The finding of this study shows that Ethiopian current cotton cultivating area is about 80000 hm^(2),even though the country has a potential of about 3000810 hm^(2) land for cotton cultivation.From the current cultivated area,more than 240000 t of cotton stalk and 9240 t of cotton ginning trash have been generated as a by-product.But only a very little portion of the cotton stalk is being used as a raw fuel for household purposes and a small portion of cotton ginning trash is used for animal feed.Therefore,these underutilized lignocellulosic biomasses can be used as raw materials for producing different high-value biomaterials and thus country can perceive an economic and environmental benefit.A closer look at the structure and composition of the by-products shows that the whole part of cotton stalk and ginning waste can be used as a source of cellulose which can be exploited for conversion into a number of high-value biomaterials.Thus,conversion of the waste into valuable products can make cotton stalk and ginning by-products an attractive raw material for the production of high value bio-products.