Fabrication, tribological and corrosion behaviors of detonation gun sprayed Fe-based metallic glass coating

A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.

Corrosion mechanism of HVOF silicate glass coating in 5% NaCl solution

On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.

Oxidation of Hastelloy-XR Alloy for Corrosion-Resistant Glass-Coating

The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation of temperatureand oxygen partial pressure (po2 ). The oxidation kinetics was mainly parabolic independent of oxidation conditions.The oxide scales were consisted of inner Cr2O3 and outer spinel layers. The phase component of spinel layers wereMn1.5Cr1.5O4 and (Mn,Ni)(Cr,Fe)2O4 for the oxygen partial pressures po2<10 kPa and po2>10 kPa, respectively.The optimum oxidation condition to obtain an oxide scale for well-adhered glass-coating to the substrate was 1248 Kand po2 =0.01 kPa for the oxidation time of 43 ks.

Optical properties of CeO_2/Fe_3O_4 solar control glass coating

A cerium-iron oxide solar control coating on glass was prepared by citric acid sol-gel method, dip-coating techniques and proper heat treatment process. Results show that the cerium-iron glass coating is composed of nanocrystalline CeO2, Fe2O3, and nano holes. The cerium-iron glass coating has high transmittance in visible light, low UV and near IR transmittance. The wavelength of absorption edge for most glass coating has an obvious redshift to about 375 nm. There exist a wide absorption band at the range of 800-1600 nm and high transmittance at the wavelength from 400 nm to 800 nm, and the solar energy and visible transmittances are 50% and 65%, respectively. It ascribes to the high content of trivalence cerium and bivalence iron ions in the cerium/iron coating. It is indicated that this kind of glass coating has very good UV-sheering and heat-insulating property, can be used as an effective solar control glass in automobile and architecture.

Sol-gel Preparation Copper-cadmium Halide DopedPhotochromic Glass Coating on Plate Glass

Copper-cadmium halide doped photochromic glass coating on plate glass has been prepared by a sol-gel process. The sample shows reversible photochromic effect. The results of X-ray diffraction (XRD) and infrared (IR) spectrum investigations indicate that the photochromic phase of tile coating is CuBr_xCl_(1-x), solid solution, and that the structure network of the coating is connected with the bonds of Si-O-Si, Si-O-B and Si-O-Al.

Applying Thermal Spraying to Forming Glass Enamel Coatings

Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.

Preparation and Characterization of CeO_2-TiO_2/SnO_2:Sb Films Deposited on Glass Substrates by R.F.Sputtering

CeO2-TiO2 films and CeO2-TiO/SnO2：Sb （6 mol%） double films were deposited on glass substrates by radio-frequency magnetron sputtering （R.F. Sputtering）, using SnO2：Sb（6 mol%） target, and CeO2- TiO2 targets with different molar ratio of CeO2 to TiO2 （CeO2：TiO2-0：1.0; 0.1：0.9; 0.2：0.8; 0.3：0.7; 0.4：0.6; 0.5：0.5; 0.6：0.4; 0.7：0.3; 0.8：0.2; 0.9：0.1; 1.0：0）. The films are characterized by UV-visible transmission and infrared reflection spectra, scanning electron microscopy （SEM）, Raman spectroscopy, X-ray photoelectron spectroscopy （XPS） and X-ray diffraction （XRD）, respectively. The obtained results show that the amorphous phases composed of CeO2-TiO2 play an important role in absorbing UV, there are Ce^3-, Ce^4- and Ti^4- on the surface of the films; the glass substrates coated with CeO2-TiO2 （Ce/Ti=0.5：0.5; 0.6：0.4）/SnO2：Sb（6 mol%） double films show high absorbing UV（〉99）, high visible light transmission （75%） and good infrared reflection （〉70%）. The sheet resistance of the films is 30-50 Ω/□. The glass substrates coated with the double functional films can be used as window glass of buildings, automobile and so on.

Effects of Substrate Temperatures on the Structure and UV-shielding Properties of TiO_2-CeO_2 Films Deposited on Glass by Radio-frequency Magnetron Sputtering

TiO2-CeO2 films were deposited on soda-lime glass substrates at varied substrate temperatures by rf magnetron sputtering using 40% molar TiO2-60% molar CeO2 ceramic target in Ar：O2=95：5 atmosphere.The structure,surface composition,UV-visible spectra of the films were measured by scanning electron microscopy and X-ray diffraction,and X-ray photoelectron spectroscopy,respectively.The experimental results show that the films are amorphous,there are only Ti^4＋ and Ce^4＋ on the surface of the films,the obtained TiO2-CeO2 films shou a good uniformity and high densification,and the films deposited on the glass can shield ultraviolet light without significant absorpition of visible light,the films deposited on substrates at room temperature and 220℃ absorb UV effectively.

A Low-E Coated Glass Project of Xianyang Co.,Ltd.of Taiwanglass Group Started to Be Built

On July 24, 2013, a low-E coated glass project of Xianyang Co., Ltd. of Taiwanglass Group with a daily capacity of 1.2 thousand tons was started to be built, meanwhile a float glass production line was put into production. The float glass line with CNY 1.5 billion of investment was built in July, 2008. Total investment of phase I of the Iow-E coated glass project was CNY one billion. The annual production value of the proiect can reach CNY one billion after completion of the whole project.

Dispersion stabilization of antimony-doped tin oxide(ATO)nanoparticles used for energy-efficient glass coating

Nano-antimony-doped tin oxide（ATO） was synthesized using the sol-gel method.A colloidal dispersion of ATO nanoparticles in distilled water was achieved using a milling process in which different dispersants were studied.In this paper,different factors that affect the stability of ATO nanoparticles were discussed,such as zeta potential,dispersant,and pH value.Sodium polyphosphate was a suitable dispersant for stabilizing ATO nanoparticles in distilled water.A stable dispersion of ATO nanoparticles in distilled water was prepared.The stable dispersion of ATO nanoparticles was used to prepare nano-thermal insulation glass paint to block near-infrared rays of sunlight.

Bioactive glass coatings on metallic implants for biomedical applications

Metallic implant materials possess adequate mechanical properties such as strength,elastic modulus,and ductility for long term support and stability in vivo.Traditional metallic biomaterials,including stainless steels,cobalt-chromium alloys,and titanium and its alloys,have been the gold standards for load-bearing implant materials in hard tissue applications in the past decades.Biodegradable metals including iron,magnesium,and zinc have also emerged as novel biodegradable implant materials with different in vivo degradation rates.However,they do not possess good bioactivity and other biological functions.Bioactive glasses have been widely used as coating materials on the metallic implants to improve their integration with the host tissue and overall biological performances.The present review provides a detailed overview of the benefits and issues of metal alloys when used as biomedical implants and how they are improved by bioactive glass-based coatings for biomedical applications.

A moisture-resistant antireflective coating by sol-gel process for neodymium-doped phosphate laser glass

Using methyl triethoxysilicane as precursor, a moisture-resistant coating for neodymium-doped laser glass was developed by the sol-gel process. Colloidal silica was added in coating solution as modifier. The refractive index of this coating varied from 1.31 to 1.42. A porous antireflective （AR） silica coating with the index of 1.27 was coated on the moisture-resistant coating surface. The two-layer coating possessed transmission up to 99.1% at wavelength of 966 nm, surface root-mean-square （RMS） roughaess of 1.245 am, and roughness of average （RA） of 0.961 am. In the case of laser of 1053-nm laser waveleilgth and 1-ns pulse duration, the damage threshold of the two-layer coatings was more than 15 J/cm^2.

Microstructure and Wear Properties of Fe-based Amorphous Coatings Deposited by High-velocity Oxygen Fuel Spraying

Fe-based powder with a composition of Fe_（42.87）Cr_（15.98）Mo_（16.33）C_（15.94）B_（8.88）（at.%）was used to fabricate coatings by high-velocity oxygen fuel spraying.The effects of the spraying parameters on the microstructure and the wear properties of the Fe-based alloy coatings were systematically studied.The results showed that the obtained Fe-based coatings with a thickness of about 400μm consisted of a large-volume amorphous phase and some nanocrystals.With increasing the fuel and oxygen flow rates,the porosity of the obtained coatings decreased.The coating deposited under optimized parameters exhibited the lowest porosity of 2.8%.The excellent wear resistance of this coating was attributed to the properties of the amorphous matrix and the presence of nanocrystals homogeneously distributed within the matrix.The wear mechanism of the coatings was discussed on the basis of observations of the worn surfaces.

Intensity modulated silver coated glass optical fiber refractive index sensor

Miniature optical fiber sensors with thin films as sensitive elements could open new fields for optical fiber sensor applications. Thin films work as sensitive elements and a transducer to get response and feedback from environments, in which optical fibers act as a signal carrier. A novel Ag coated intensity modulated optical fiber sensor based on refractive index changes using IR and UV-Vis （UV-visible） light sources is proposed. The sensor with an IR light source has higher sensitivity compared to a UV-Vis source. When the refractive index is en- hanced to 1.38, the normalized intensity of IR and UV-Vis light diminishes to 0.2 and 0.8. respectively.

Applied whispering gallery modes on ZnO nanorods coated glass for humidity sensing application

In this letter,a humidity sensor is demonstrated by applying a whispering gallery mode(WGM)from a microsphere resonator onto the ZnO nanorods coated glass surface.The diameter of the microsphere was 234μm and the glass surface was coated with ZnO nanorods using the hydrothermal method at growth duration of 12 h.A significant response to humidity level ranging from 35%RH to 85%RH has been observed with the sensitivity of 0.0142 nm/%RH.The proposed humidity sensor has successfully employed to enhance interaction between the whispering gallery mode evanescent and surrounds analyte with the assistance of ZnO nanorods coated glass.