Geothermal energy can be effectively utilized for grain drying to reduce carbon emissions and also cut operational costs associated with conventional methods. The main challenges encountered in the use of the geotherm...Geothermal energy can be effectively utilized for grain drying to reduce carbon emissions and also cut operational costs associated with conventional methods. The main challenges encountered in the use of the geothermal grain dryer, such as in Menengai, Kenya, include uneven grain drying and long throughput times. Grains near the hot air inlet dry at a faster rate compared to those near the exhaust end. Therefore, the grains must be recirculated within the dryer to achieve uniform moisture distribution. Grain recirculation is energy-intensive as it utilizes electricity running the elevator motors in addition to the suction pump. A Computational Fluid Dynamics (CFD) model was developed to study the airflow pattern and its impact on drying of maize. The model was simulated in ANSYS 21 and validated using experimental data. Finite volume discretization method was employed for meshing. Pressure-based segregated solver was used in the Computational Fluid Dynamics (CFD) simulation. Also, K-Omega turbulent model was used for enhancing wall treatment. The findings indicate that non-uniform hot air distribution across the grain buffer section causes uneven drying. Introducing filleted flow-guides results in a relatively uniform velocity, temperature, and turbulence kinetic energy distribution across the dryer. The average velocity and temperature magnitudes in lower compartments increased by 153.3% and 0.25% respectively for the improved dryer. In the upper compartments, the velocity and temperature increase were 176.5% and 0.22% respectively.展开更多
Early season maize is harvested with high moisture content that makes it impossible to store. The sale of early season maize in green form is uneconomical to the farmer. Experience had shown that farmers could hardly ...Early season maize is harvested with high moisture content that makes it impossible to store. The sale of early season maize in green form is uneconomical to the farmer. Experience had shown that farmers could hardly make the cost of production from their sales. Also, grain losses are high when maize is harvested green. To minimize grain losses and thereby increase value and the profit margin of the farmer, a grain dryer is necessary for wet grains. Therefore, this paper presents the design and development of a batch in-bin maize grain dryer. Some properties of maize such as moisture content and bulk density were determined to get information required for design of the dryer. The dimension of drying chamber, amount of moisture to be removed in a batch, quantity of air required to effect drying, volume of air required to effect drying, blower capacity, quantity of heat required to effect drying and actual heat used to effect drying were all designed for. A maize dryer was developed with a batch size of100 kg of threshed wet maize. The dryer can be used in laboratory for experimental purpose as well as on the farm for commercial purposes. The dryer can be used to measure drying rates of maize at different initial moisture contents, drying air temperatures, drying air velocities and grain beds. The effects of different drying temperature, air velocity, loading and agitating speed on the quality of dried maize can be investigated with the dryer.展开更多
文摘Geothermal energy can be effectively utilized for grain drying to reduce carbon emissions and also cut operational costs associated with conventional methods. The main challenges encountered in the use of the geothermal grain dryer, such as in Menengai, Kenya, include uneven grain drying and long throughput times. Grains near the hot air inlet dry at a faster rate compared to those near the exhaust end. Therefore, the grains must be recirculated within the dryer to achieve uniform moisture distribution. Grain recirculation is energy-intensive as it utilizes electricity running the elevator motors in addition to the suction pump. A Computational Fluid Dynamics (CFD) model was developed to study the airflow pattern and its impact on drying of maize. The model was simulated in ANSYS 21 and validated using experimental data. Finite volume discretization method was employed for meshing. Pressure-based segregated solver was used in the Computational Fluid Dynamics (CFD) simulation. Also, K-Omega turbulent model was used for enhancing wall treatment. The findings indicate that non-uniform hot air distribution across the grain buffer section causes uneven drying. Introducing filleted flow-guides results in a relatively uniform velocity, temperature, and turbulence kinetic energy distribution across the dryer. The average velocity and temperature magnitudes in lower compartments increased by 153.3% and 0.25% respectively for the improved dryer. In the upper compartments, the velocity and temperature increase were 176.5% and 0.22% respectively.
文摘Early season maize is harvested with high moisture content that makes it impossible to store. The sale of early season maize in green form is uneconomical to the farmer. Experience had shown that farmers could hardly make the cost of production from their sales. Also, grain losses are high when maize is harvested green. To minimize grain losses and thereby increase value and the profit margin of the farmer, a grain dryer is necessary for wet grains. Therefore, this paper presents the design and development of a batch in-bin maize grain dryer. Some properties of maize such as moisture content and bulk density were determined to get information required for design of the dryer. The dimension of drying chamber, amount of moisture to be removed in a batch, quantity of air required to effect drying, volume of air required to effect drying, blower capacity, quantity of heat required to effect drying and actual heat used to effect drying were all designed for. A maize dryer was developed with a batch size of100 kg of threshed wet maize. The dryer can be used in laboratory for experimental purpose as well as on the farm for commercial purposes. The dryer can be used to measure drying rates of maize at different initial moisture contents, drying air temperatures, drying air velocities and grain beds. The effects of different drying temperature, air velocity, loading and agitating speed on the quality of dried maize can be investigated with the dryer.
