Complex Research of Using Microwave in Processing Grains and Plants Materials for Agriculture

It is observed contamination and subsequent growth of various types of mycotoxins in the production and processing of grain and non-grain crops. The contamination of grain and non-grain cereals crops harvest was analyzed. The aim of this research is using of microwave energy to disinfect grains of harvest and giving new properties to the grains and plants materials. The author has presented researches of the grains disinfection, during seedbed preparation and post processing. Rational parameters of heating rates of different biological objects were identified, revealed their dependence and impact on infection pathogens, through using of microwave energy technology. The author found a reduction of the number of pathogenic microbes and organisms at the various stages of processing agricultural products during using of microwave energy, and found new qualitative indicators of the products properties.

Hot deformation characteristics of as-cast high-Cr ultra-super-critical rotor steel with columnar grains

Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250°C at strain rates ranging from 0.001 to 1 s^（-1）. The softening mechanism was dynamic recovery（DRV） at 950°C and the strain rate of 1 s^（-1）, whereas it was dynamic recrystallization（DRX） under the other conditions. A modified constitutive equation based on the Arrhenius model with strain compensation reasonably predicted the flow stress under various deformation conditions, and the activation energy was calculated to be 643.92 kJ ×mol^（-1）. The critical stresses of dynamic recrystallization under different conditions were determined from the work-hardening rate（θ）–flow stress（σ） and-θ/σ–σ curves. The optimum processing parameters via analysis of the processing map and the softening mechanism were determined to be a deformation temperature range from 1100 to 1200°C and a strain-rate range from 0.001 to 0.08 s^（-1）, with a power dissipation efficiency η greater than 31%.

Using vibrational infrared biomolecular spectroscopy to detect heat-induced changes of molecular structure in relation to nutrient availability of prairie whole oat grains on a molecular basis

Background： To our knowledge, there is little study on the interaction between nutrient availability and molecular structure changes induced by different processing methods in dairy cattle. The objective of this study was to investigate the effect of heat processing methods on interaction between nutrient availability and molecular structure in terms of functional groups that are related to protein and starch inherent structure of oat grains with two continued years and three replication of each year.Method： The oat grains were kept as raw（control） or heated in an air-draft oven（dry roasting： DO） at 120 °C for 60 min and under microwave irradiation（MIO） for 6 min. The molecular structure features were revealed by vibrational infrared molecular spectroscopy.Results： The results showed that rumen degradability of dry matter, protein and starch was significantly lower（P 〈0.05） for MIO compared to control and DO treatments. A higher protein α-helix to β-sheet and a lower amide I to starch area ratio were observed for MIO compared to DO and/or raw treatment. A negative correlation（-0.99, P 〈 0.01）was observed between α-helix or amide I to starch area ratio and dry matter. A positive correlation（0.99, P 〈 0.01） was found between protein β-sheet and crude protein.Conclusion： The results reveal that oat grains are more sensitive to microwave irradiation than dry heating in terms of protein and starch molecular profile and nutrient availability in ruminants.

Evaluation of Ruminal Dry Matter Disappearance and pH of Dry Corn, High-Moisture Corn, and Rye under in Vitro Conditions

An in vitro experiment was conducted to evaluate the effects of grain type on in vitro dry matter disappearance (IVDMD) and pH using ruminal fluid and a buffer reagent. Five beef cows were used for ruminal fluid collection and ruminal fluid was pooled prior to use. The cows used for ruminal fluid collection were maintained on a forage-based diet (60:40 forage to concentrate) for 28 d prior to ruminal fluid collection. Three grain types were evaluated: 1) dry corn (89% dry matter;DRC), 2) high-moisture corn (72% dry matter;HMC) and 3) rye (89% dry matter;RYE). Data were analyzed as a completely randomized design. A total of twenty-one replications of each grain type were used for statistical analysis (n = 63 tubes total). IVDMD was greater (P ≤ 0.05) by 97.1% and 46.4% for RYE compared to DRC and HMC, respectively. Additionally, IVDMD was greater (P = 0.05) by 34.6% for HMC compared to DRC. Final pH was decreased (P ≤ 0.05) for RYE by 12.3% and 2.8% for RYE compared to DRC and HMC, respectively. Also, final pH was decreased (P = 0.05) by 9.8% for HMC compared to DRC. These data indicate that corn harvest method (dry vs. high-moisture) influences IVDMD and final pH and that rye has a greater disappearance of dry matter and lower final pH than corn under in vitro conditions.

Development of non-rare earth grain boundary modification techniques for Nd-Fe-B permanent magnets

The magnetic performance of Nd-Fe-B magnets depends on their grain boundary structure.Intergranular addition and grain boundary diffusion(GBD)process are effective approaches for enhancing coercivity with low material cost.This review summarizes the development of grain boundary modification techniques with emphasis on our recent work using cost-effective non-rare earth(non-RE)sources for GBD.Up to now,heavy rare earth(HRE)based compounds,metals and light rare earth(LRE)based alloys have been successfully employed as the diffusion sources for coercivity enhancement.Inspired from the previous investigations on the intergranular addition of non-RE compounds and alloys for Nd-Fe-B magnets,in 2015,we firstly proposed a novel GBD process based on diffusion source of Mg O.After that,various non-RE diffusion sources have been developed.The fundamentals of non-RE additives and non-RE diffusion sources for hard magnetic properties enhancement of Nd-Fe-B magnets are summarized here based on both the experimental and computational results.In particular,the properties-microstructure relationships of non-RE GBD modified magnets are discussed.The non-RE alloys or compounds modify the composition and structure of the grain boundary by diffusing into the intergranular regions,resulting in enhanced coercivity and corrosion resistance.Recently,we used Al-Cr coatings for both coercivity enhancement and surface protection,which shortens the production process and makes non-RE diffusion sources more competitive.The opportunity and future directions for non-RE GBD are also discussed in this review.

Effect of aluminum on microstructure and magnetic properties of sintered Nd-Fe-B magnets processed by grain boundary diffusion of Tb-Al

The grain boundary diffusion process(GBDP)of Tb can improve the coercivity of sintered Nd-Fe-B magnets.In this study,the effect of AI on the diffusion of Tb in the GBDP was investigated.The content of diffused Tb-Al was precisely controlled by adjusting the magnetron sputtering process.The Tb equivalent of Al was also studied.Results show that AI promotes the diffusion of Tb deeper into the magnet,reducing the thickness of the shell in the core-shell structure.This study is helpful for further developing the process,reducing the consumption of heavy rare earth elements(Tb),and improving the coercivity of sintered Nd-Fe-B magnets.

Recent progress of grain boundary diffusion process for hot-deformed Nd-Fe-B magnets

Grain boundary diffusion process(GBDP)was first proposed for sintered Nd-Fe-B magnets to achieve the high utilization efficiency of heavy rare earth elements.Recent success of fabricating high performance nanocomposite magnets by GBDP indicates that this method also exerts huge applicable potential on hot-deformed Nd-Fe-B magnets.In this review,the development and magnetic property enhancement mechanisms of different diffusion methods proposed on hot-deformed magnets were thoroughly elucidated.Moreover,the improve room for further property enhancement and the accompanying problems of GBDP on hot-deformed magnets are also discussed in this article.

Grain boundary construction and properties enhancement for hot deformed(Ce,La,Y)-Fe-B magnet by a two-step diffusion process

The rare earth-iron-boron magnets based on high abundance rare earths(REs)show potential for costeffective permanent magnets but their hard magnetic properties have to be greatly improved.The grain boundary diffusion process(GBDP)is known as an effective way to improve the coercivity of Nd-Fe-B magnets,however,the conventional diffusion method faces a challenge for Ce-based magnets since there is no enough continuous GB layer as the diffusion channel.Here,a two-step(Nd-Cu doping followed by Nd-Cu diffusion)GBDP was introduced for hot deformed(Ce,La,Y)-Fe-B magnet,and the excellent magnetic properties ofμ0Hc=0.63 T,μ0Mr=0.68 T,and(BH)max=72.4 kJ/m^(3)were achieved.The Nd-Cu doping helps the formation of RE-rich GB layer,and then it acts as the diffusion channel for increasing the ef-ficiency of the subsequent Nd-Cu diffusion and results in the increased volume fraction of continuously distributed GB phase,whose paramagnetism was verified by 57Fe Mössbauer spectrometry.Those paramagnetic GB phases help to form the discontinuous domain walls,as observed by Lorentz transmission electron microscopy,and break the magnetic exchange coupling of RE2Fe14B grains.It thus contributes to the coercivity enhancement of the hot deformed magnet with two-step diffusion,which is further proved by micromagnetic simulation.This study proposes a potential technique to prepare anisotropic hot deformed(Ce,La,Y)-Fe-B magnet with high cost-performance.

Constitutive analysis and optimization on hot working parameters of as-cast high Cr ultra-super-critical rotor steel with columnar grains

Isothermal hot compression tests on the as-cast high-Cr ultra-super-critical rotor steel with columnar grains were carried out in the temperature range from 1223 to 1523Kand at strain rates from 0.001 to 1s^（-1）.The compression direction was parallel to the longitudinal direction of columnar grains.The constitutive equation based on Arrhenius model was presented,and the processing maps based on the dynamic material model were developed,correlating with microstructure observation.The main softening mechanism was dynamic recovery at 1223 Kunder strain rates from 0.1to 1s^（-1）,whereas it was dynamic recrystallization under other deformation conditions.The constitutive equation modified by strain compensation reasonably predicted the flow stresses.The processing maps and microstructure evolution mechanism schematic indicated that the optimum hot working parameters lay in the zone defined by the temperature range from 1423 to 1473Kand the strain rate range from 0.001 to 1s^（-1）.

Grain Size Distribution and Interfacial Heat Transfer Coefficient during Solidification of Magnesium Alloys Using High Pressure Die Casting Process

The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.

Strengthening and deformation mechanism of high-strength CrMnFeCoNi high entropy alloy prepared by powder metallurgy

Multiphase CrMnFeCoNi high-entropy alloys(HEAs)were prepared by a powder metallurgy process com-bining mechanical alloying(MA)and vacuum hot-pressing sintering(HPS).The single-phase face-centered cubic(FCC)HEA powder prepared by MA was sintered into a bulk HEA specimen containing FCC phase matrix along with precipitated M 23 C 6 phase and nanoscaleσphase particles.When the sintering temper-ature was 1223 K,the ultimate strength reaches 1300±11.6 MPa,and the elongation exceeds 4%±0.6%.Microstructural characterization reveals that the formation of nanoscale particles and deformation twins play critical roles in improving the strain hardening(SH)ability.Prolonging the MA time promoted the formation of the precipitated phase and enhanced the SH ability by increasing the number of precip-itated particles.The SH capacity increases significantly with increasing sintering temperature,which is attributed to a significant enhancement in the twinning capacity due to grain growth and the reduced number ofσphase particles.Through systematic studies,the planar glide of dislocations was found to be the main mode of deformation,while deformation twinning appeared as an auxiliary deformation mode when the twinning stress was reached.Although the formation of precipitates leads to grain bound-ary and precipitation strengthening effects,crack initiation is more prominent owing to increased grain boundary brittleness around the precipitated M 23 C 6 phase.The prominence of crack initiation is a contra-diction that must be reconciled with regard to precipitation strengthening.This work serves as a useful reference for the preparation of high-strength HEA parts by powder metallurgy.

Microstructure Evolution of Different Forging Processes for12%Cr Steel During Hot Deformation

Five forging experiments were designed and conducted to investigate the effect of process parameters on microstructure evolution during hot deformation for X12CrMoWVNbN10-1-1 steel.The experimental results indicated that average grain size became finer with the increasing number of upsetting and stretching.Especially,the size of stretching three times with upsetting twice had the most remarkable effect on refinement,and the size was only 27.36%of the original one.Moreover,the stress model was integrated into the software and finite element models were established.Simulation results demonstrated that the strain at center point of workpiece was far larger than critical strain value in each process,so that dynamic recrystallization(DRX) occurred in each workpiece,which implied DRX could occur for several times with the increasing number of upsetting and stretching,and uniform finer microstructure would be obtained.However,the results also showed that higher temperature was an unfavorable factor for grain refinement,so the times of heating should be limited for workpiece,and as many forging processes as possible should be finished in once heating.