Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design

Due to the current trend towards lightweight design in automotive industry,hollow stepped gear shafts for automobile and its radial forging process are widely investigated.Utilizing coupled finite element thermo-mechanical model,radial forging process of a hollow stepped gear shaft for automobile was simulated.The optimal combination of three process parameters including initial temperature,rotation rate and radial reduction was also selected using orthogonal design method.To examine the strain inhomogeneity of the forging workpiece,the strain inhomogeneity factor was introduced.The results reveal that the maximum effective strain and the minimum effective strain appeared in the outermost and innermost zones of different cross sections for the hollow stepped gear shaft,respectively.Optimal forging parameters are determined as a combination of initial temperature of 780°C,rotation rate of 21°/stroke and radial reduction of 3 mm.

Optimization of Extraction Process of Prunellae Spica Compound by Orthogonal Test

[Objectives] The study aimed to optimize the extraction process of Prunellae Spica compound to provide an experimental basis for the development and utilization of the compound. [Methods]Through orthogonal test,the optimal extraction process of Prunellae Spica compound was chosen by using the yield of dry paste and ursolic acid content as evaluation indicators. [Results]The optimal extraction process of Prunellae Spica compound is as follows: solvent dosage was 16 times,and extraction frequency was 3 times,while extraction time was 1 h.[Conclusions]The extraction process of Prunellae Spica compound was stable and feasible,and this study can provide a theoretical basis for further preparation of the compound.

Optimization of Extraction Process of Zihua Qinghuo Capsule by Orthogonal Test

With quercetin content and yield of dry extract as investigation indices, three factors, amount of water added, decoction time and decoction times were investigated by an orthogonal test, so as to select the optimal water extraction process for Zihua Qinghuo Capsule. The determined extraction process was adding 8 times of water in five herbs including Viola philippica and decocting for 2 times, 1.5 h each time. Pilot scale test demonstrated that the selected process is stable and feasible, and could provide reliable reference for practical production.

Optimization of Preparation and Brewing Process of Radix Polygonum Multiflorum Preparata-Herba Taxilli Tea Bag by Orthogonal Test Combined with Comprehensive Weighted Score Analysis

[Objectives]This study aimed to optimize the preparation process of Radix Polygonum Multiflorum Preparata-Herba Taxilli tea bags.[Methods]Taking the comprehensive weighed score of total flavonoid content,soup color,aroma and taste as an indicator,the preparation process of tea bags was optimized using an orthogonal test.[Results]The results of the orthogonal test show that the optimal preparation process for the Radix Polygonum Multiflorum Preparata-Herba Taxilli tea bags are as follows:particle size of 14 meshes,solid to liquid ratio of 1∶40,brewing temperature of 70℃,and brewing time of 10 min.[Conclusions]The optimized preparation process is reasonable and feasible.It is suitable for the production of Radix Polygonum Multiflorum Preparata-Herba Taxilli tea bags.

Optimization of Process Parameters of Laser Cladding 304L Alloy Powder Based on Orthogonal Experiment

In order to find the optimal combination of process parameters for laser cladding 304L alloy powder on the surface of 45 steel,a combination method of single factor test and multi-factor orthogonal experiment was used to perform the single pulse laser cladding experiment.The effects of process parameters(pulse current A,pulse width B,pulse frequency C,defocus distance D,scan velocity E)on the morphology and performance of cladding layer was studied by range analysis,and the optimal combination of cladding parameters is calculated by fuzzy comprehensive evaluation.The results show that different process parameters have different effects on the morphology of the cladding layer and scanning velocity E and defocus distance D are the most important influencing factor of cladding morphology.The effect on cladding width is D>C>A>B>E and the effect on cladding height is E>A>C>D>B.The optimal combination of cladding width is A4B4C4D4E2.The optimal combination of cladding high is A2B1C1D4E1.The comprehensive optimal process parameters are pulse current 210A,pulse width 3.6ms,pulse frequency 16Hz,defocus distance+10mm and scanning speed 240mm/min.The average hardness of the cladding layer,melting pool,heat-affected zone and substrate under the optimal process parameters is 406.2 HV0.5,470.8 HV0.5,230.5HV0.5 and 202.0HV0.5,respectively.The 304L cladding layer on 45 steel surface is stable in width,height and surface quality under comprehensive optimal parameters.

Simulation analysis of hot dip galvanizing process parameters based on orthogonal experimental design

An iron and steel company＇ s hot galvanizing technology was chosen as the object. An orthogonal experimental scheme with 5 factors of mixed level was designed, according to the various factors affecting the distribution of slag. For each scheme, the amount of slag and slag height in different orthogonal schemes by simulation were obtained with FLUENT software. Then, range and variance analyses were selected to compare the trend of slag height in the different process parameters of the hot dip galvanizing process. Finally, the optimal combination of the process parameters was obtained.

Optimization of Processing Technology for Roasted Licorice with Water by Orthogonal Method

[Objectives]To optimize the processing technology for roasted licorice with water.[Methods]Through the orthogonal experimental design,taking the water added,moistening time,frying temperature and frying time as the factors,and the content of glycyrrhizin and glycyrrhizic acid as the evaluation index,the processing technology for roasted licorice with water was optimized.[Results]The best processing technology of licorice was as follows:Pure licorice slices were mixed with water and moistened for 3 h,and then fried at 160℃for 6 min.20 kg of water was added to every 100 kg of licorice.[Conclusions]The best processing technology for roasted licorice with water was established,laying a foundation for the research and application of roasted licorice with water and its preparation.

Optimization of Extraction Process for Total Flavonoids from Penthorum chinense Pursh and Comparison of Their Contents from Different Parts

[Objectives]This study was conducted to optimize the extraction process of total flavonoids from Penthorum chinense Pursh and compare their contents from different parts.[Methods]Single factor and orthogonal experiments were designed to optimize the extraction process of total flavonoids from P.chinense Pursh with the volume fraction of ethanol,the ratio of material to liquid,heating reflux extraction time and extraction times as factors,and the content of total flavonoids as the index.A verification test was carried out.The optimized extraction process was adopted to compare the contents of total flavonoids from different parts of P.chinense Pursh.[Results]The best extraction process was extracting the powder of P.chinense Pursh for 2.0 h with 20 times of 55%ethanol by reflux twice.Under this condition,the contents of total flavonoids were 3.63%,8.90%,11.28%,and 4.36%from stems,leaves,flowers and whole grass of P.chinense Pursh,respectively.[Conclusions]The process is reasonable,feasible and stable,and can effectively extract total flavonoids from P.chinense Pursh.The contents of total flavonoids from different parts of P.chinense Pursh were quite different,and the value was higher in the leaves and flowers,so the proportions of leaves and flowers should be paid attention to in the industrial processing of P.chinense Pursh.

大截面变化率铝合金异形管整体液力成形工艺设计与优化

目的针对某大截面变化率空心构件成形难的问题,采用液力成形的方法进行成形并对其生产工艺进行优化。方法首先针对目标零件,通过压扁截面处对称及圆截面处对称2种不同的对称方式设计了A型结构和B型结构,通过有限元模拟对比了同一加载路径下2种不同结构的成形特点,选取了成形效果较好的A型结构进行成形工艺研究,建立了A型结构的成形分区图,继而根据成形分区图进行了正交试验设计。结果在同一种加载路径下,A型结构成形的目标零件最大减薄率明显小于B型结构成形的目标零件最大减薄率,且在成形过程中,B型结构压扁特征处易出现褶皱或起皱趋势,而A型结构压扁特征处壁厚分布更加均匀,A型结构成形效果优于B型结构成形效果。优化后的工艺参数如下:压制压力为2 MPa、初始压力为7 MPa、成形压力为15 MPa、轴向进给为13 mm,成形零件最大减薄率为15.9%。结论经成形分区图指导设计的正交成形试验结果均符合设计要求,成形分区图的设立对成形试验的设计具有指导作用;采用优化后的工艺参数获得了较好的试验效果,可为工业生产提供指导。

改进的Gram-Schmidt正交化过程及其应用

通过对Gram-Schmidt正交化过程进行改进,获得了欧氏空间中一系列的重要结果。

红酱理冲颗粒提取工艺及质量标准研究

目的:优选红酱理冲颗粒提取工艺,并建立其质量标准。方法:以栀子苷含量为评价指标,采用L 9(34)正交试验设计法优选红酱理冲颗粒最佳提取工艺;通过薄层色谱(TLC)法对制剂中饮片炒栀子、醋延胡索、川芎、当归、白芍、赤芍、牡丹皮进行薄层鉴别研究,通过高效液相色谱(HPLC)法对有效成分栀子苷进行含量测定。结果:最佳提取工艺为:全方饮片煎煮3次,第1次煎煮加药材总重的9.5倍量水,第2、3次加8倍量水,每次煎煮30 min;炒栀子,醋延胡索,川芎和当归双阴性,白芍、赤芍和牡丹皮三阴性的TLC图斑点清晰,阴性无干扰,耐用性良好;栀子苷在0.508~0.544 mg/mL范围内,进样量对数与峰面积对数线性良好,线性方程为y=0.0654 x-0.7106,r^(2)=0.9999;精密度、重复性、溶液稳定性结果的RSD<3%;平均回收率为99.72%(n=6),RSD为2.34%。结论:该制剂的提取工艺可行,建立的定性定量方法便捷、可靠,可作为红酱理冲颗粒的质量控制方法。

热咳颗粒成型工艺研究

目的 优选热咳颗粒成型工艺。方法 以外观、溶化性、水分、成型性构成的综合评分为评价指标,乙醇体积分数、乙醇∶浸膏粉(m/m)、(糖粉+糊精)∶浸膏粉(m/m)为考察因素,采用L9(34)正交试验法优选热咳颗粒成型工艺,并验证。结果 最优工艺为乙醇体积分数90%,乙醇∶浸膏粉(m/m)为0.05∶1,(糖粉+糊精)∶浸膏粉(m/m)为1.5∶1。验证试验中,3批样品综合评分分别为100.00,97.78,99.17分。结论 该成型工艺稳定、可行,可为后续制剂研究和新药开发提供参考。

Optimization of investment casting process parameters to reduce warpage of turbine blade platform in DD6 alloy

The large warping deformation at platform of turbine blade directly affects the forming precision. In the present research, equivalent warping deformation was firstly presented to describe the extent of deformation at platform. To optimize the process parameters during investment casting to minimize the warping deformation of the platform, based on simulation with Pro CAST, the single factor method, orthogonal test, neural network and genetic algorithm were subsequently used to analyze the influence of pouring temperature, shell mold preheating temperature, furnace temperature and withdrawal velocity on dimensional accuracy of the platform of superalloyDD6 turbine blade. The accuracy of investment casting simulation was verified by measurement of platform at blade casting. The simulation results with the optimal process parameters illustrate that the equivalent warping deformation was dramatically reduced by 21.8% from 0.232295 mm to 0.181698 mm.

Study on preparation of fast curing novolaks for the shell process

To save energy and raise molding and coremaking productivity, the synthetic procedure of novolaks for the shell process was investigated. The study indicated that it was difficult to obtain fast curing novolaks under strongly acidic conditions alone. A novel synthetic procedure was proposed for preparing novolaks in a two-step manner, a divalent metal salt catalyzed novolak preparation followed by a strong acid catalyzed novolak preparation. The optimum conditions for the two-step procedure were determined by orthogonal experiment design. The results showed that it was easy to prepare fast curing novolaks with cure time in the range of 20 s to 30 s and softening point in the range of 80℃ to 90℃ under complex catalysis conditions.

Orthogonal expansion of ground motion and PDEM-based seismic response analysis of nonlinear structures

This paper introduces an orthogonal expansion method for general stochastic processes. In the method, a normalized orthogonal function of time variable t is first introduced to carry out the decomposition of a stochastic process and then a correlated matrix decomposition technique, which transforms a correlated random vector into a vector of standard uncorrelated random variables, is used to complete a double orthogonal decomposition of the stochastic processes. Considering the relationship between the Hartley transform and Fourier transform of a real-valued function, it is suggested that the first orthogonal expansion in the above process is carried out using the Hartley basis function instead of the trigonometric basis function in practical applications. The seismic ground motion is investigated using the above method. In order to capture the main probabilistic characteristics of the seismic ground motion, it is proposed to directly carry out the orthogonal expansion of the seismic displacements. The case study shows that the proposed method is feasible to represent the seismic ground motion with only a few random variables. In the second part of the paper, the probability density evolution method （PDEM） is employed to study the stochastic response of nonlinear structures subjected to earthquake excitations. In the PDEM, a completely uncoupled one-dimensional partial differential equation, the generalized density evolution equation, plays a central role in governing the stochastic seismic responses of the nonlinear structure. The solution to this equation will yield the instantaneous probability density function of the responses. Computational algorithms to solve the probability density evolution equation are described. An example, which deals with a nonlinear frame structure subjected to stochastic ground motions, is illustrated to validate the above approach.

Mesoscopic-Scale Numerical Investigation Including the Influence of Process Parameters on LPBF Multi-Layer Multi-Path Formation

As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and reasonably is still themain concern of LPBF production.In order to quantitatively analyze the influence of different process parameters(laser power,scanning speed,hatch space and layer thickness)on the LPBF process,the multilayer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM.Based on the design of experiments method,a four-factor three-level orthogonal test scheme was designed,and the porosity and surface roughness data of each calculation scheme were extracted.By analyzing the orthogonal test data,it was found that as the laser power increased,the porosity decreased,and as the scanning speed,hatch space,and layer thickness increased,the porosity increased.In addition,the influence of laser power and scanning speed on surface roughness showed a trend of decreasing first and then increasing,while the influence of scanning distance and layer thickness on surface roughness showed amonotonous increasing trend.The order of the influence of each process parameter on porosity was:scanning speed>laying thickness>laser power>hatch space,and the order of the influence of each process parameter on surface roughness was:hatch space>layer thickness>laser power>scanning speed.So the porosity of the part is most sensitive to scanning speed,and the surface roughness is the most sensitive to hatch space.The above conclusions are expected to provide process control basis for actual LPBF production of the 316L stainless steel alloy.

Experimental and Simulation Studies on Cold Welding Sealing Process of Heat Pipes

Sealing quality strongly affects heat pipe performance, but few studies focus on the process of heat pipe sealing. Cold welding sealing technology based on a stamping process is applied for heat pipe sealing. The bonding mechanism of the cold welding sealing process （CWSP） is investigated and compared with the experimental results obtained from the bonding interface analysis. An orthogonal experiment is conducted to observe the effects of various parameters, including the sealing gap, sealing length, sealing diameter, and sealing velocity on bonding strength. A method with the utilization of saturated vapor pressure inside a copper tube is proposed to evaluate bonding strength. A corresponding finite element model is developed to investigate the effects of sealing gap and sealing velocity on plastic deformation during the cold welding process. Effects of various parameters on the bonding strength are determined and it is found that the sealing gap is the most critical factor and that the sealing velocity contributes the least effect. The best parameter combination （AIB3CID3, with a 0.5 mm sealing gap, 6 mm sealing length, 3.8 mm sealing diameter, and 50 mm/s sealing velocity） is derived within the experimental parameters. Plastic deformation results derived from the finite element model are consistent with those from the experiment. The instruction for the CWSP of heat pipes and the design of sealing dies of heat pipes are provided.

Research on Extraction Process of Gallic Acid from <i>Penthorum chinense</i>Pursh by Aqueous Ethanol

Penthorum chinense Pursh is rich in gallic acid, which has antioxidant, anti-inflammatory, anti-fungal and antitumor activities. In order to optimize their extraction conditions, various extraction parameters were chosen to identify their effects on gallic acid extraction. With extraction amount of gallic acid as index, based on single factor analysis, influence of solid/liquid ratio, ethanol concentration, fetch time and extraction temperature on extraction technology were investigated by orthogonal test. The optimization conditions for gallic acid extraction were determined as follows: ethanol concentration 60%, extraction time 2.5 h, temperature 90°C and solid/liquid ratio 1:30. The corresponding gallic acid content was 4.85%. This optimized extraction process was stable and feasible.

Parameters Identification of Tunnel Jointed Surrounding Rock Based on Gaussian Process Regression Optimized by Difference Evolution Algorithm

Due to the geological body uncertainty,the identification of the surrounding rock parameters in the tunnel construction process is of great significance to the calculation of tunnel stability.The ubiquitous-joint model and three-dimensional numerical simulation have advantages in the parameter identification of surrounding rock with weak planes,but conventional methods have certain problems,such as a large number of parameters and large time consumption.To solve the problems,this study combines the orthogonal design,Gaussian process(GP)regression,and difference evolution(DE)optimization,and it constructs the parameters identification method of the jointed surrounding rock.The calculation process of parameters identification of a tunnel jointed surrounding rock based on the GP optimized by the DE includes the following steps.First,a three-dimensional numerical simulation based on the ubiquitous-joint model is conducted according to the orthogonal and uniform design parameters combing schemes,where the model input consists of jointed rock parameters and model output is the information on the surrounding rock displacement and stress.Then,the GP regress model optimized by DE is trained by the data samples.Finally,the GP model is integrated into the DE algorithm,and the absolute differences in the displacement and stress between calculated and monitored values are used as the objective function,while the parameters of the jointed surrounding rock are used as variables and identified.The proposed method is verified by the experiments with a joint rock surface in the Dadongshan tunnel,which is located in Dalian,China.The obtained calculation and analysis results are as follows:CR=0.9,F=0.6,NP=100,and the difference strategy DE/Best/1 is recommended.The results of the back analysis are compared with the field monitored values,and the relative error is 4.58%,which is satisfactory.The algorithm influencing factors are also discussed,and it is found that the local correlation coefficientσf and noise standard deviationσn affected the prediction accuracy of the GP model.The results show that the proposed method is feasible and can achieve high identification precision.The study provides an effective reference for parameter identification of jointed surrounding rock in a tunnel.

Selecting the Technology of Sodium Silicate Modified Poplar with the Highest Performance by Fuzzy Orthogonal Method

Sodium silicate modification can improve the overall performance of wood.The modification process has a great influence on the properties of modified wood.In this study,a new method was introduced to analyze the wood modification process,and the properties of modified wood were studied.Poplar wood was modified with sodium silicate by vacuum-pressure impregnation.After screening using single-factor experiments,an orthogonal experiment was carried out with solution concentration,impregnation time,impregnation pressure,and the cycle times as experimental factors.The modified poplar with the best properties was selected by fuzzy mathematics and characterized by SEM,FT-IR,XRD and TG.The results showed that some lignin and hemicellulose were removed from the wood due to the alkaline action of sodium silicate,and the orderly crystal area of poplar became disorderly,resulting in the reduction of crystallinity of the modified poplar wood.FT-IR analysis showed that sodium silicate was hydrolyzed to form polysilicic acid in wood,and structural analysis revealed the formation of Si-O-Si and Si-O-C,indicating that sodium silicate reacted with fibers on the wood cell wall.TG-DTG curves showed that the final residual mass of modified poplar wood increased from 25%to 67%,and the temperature of the maximum loss rate decreased from 343℃ to 276℃.The heat release and smoke release of modified poplar wood decreased obviously.This kind of material with high strength and fire resistance can be used in the outdoor building and indoor furniture.