Supergravity separation of Pb and Sn from waste printed circuit boards at different temperatures

Printed circuit boards（PCBs） contain many toxic substances as well as valuable metals, e.g., lead（Pb） and tin（Sn）. In this study, a novel technology, named supergravity, was used to separate different mass ratios of Pb and Sn from Pb–Sn alloys in PCBs. In a supergravity field, the liquid metal phase can permeate from solid particles. Hence, temperatures of 200, 280, and 400°C were chosen to separate Pb and Sn from PCBs. The results depicted that gravity coefficient only affected the recovery rates of Pb and Sn, whereas it had little effect on the mass ratios of Pb and Sn in the obtained alloys. With an increase in gravity coefficient, the recovery values of Pb and Sn in each step of the separation process increased. In the single-step separation process, the mass ratios of Pb and Sn in Pb–Sn alloys were 0.55, 0.40, and 0.64 at 200, 280, and 400°C, respectively. In the two-step separation process, the mass ratios were 0.12 and 0.55 at 280 and 400°C, respectively. Further, the mass ratio was observed to be 0.76 at 400°C in the three-step separation process. This process provides an innovative approach to the recycling mechanism of Pb and Sn from PCBs.

Enrichment of Nb and Ti from carbonatite pyrochlore ore via calcining-slaking followed by gravity separation

In this work,a novel process consisting of calcining-slaking followed by gravity separation for the enrichment of niobium(Nb)and titanium(Ti)from carbonatite pyrochlore ore was proposed,validated and compared with the current mainstream flotation method.During calcining of the pyrochlore ore,within which the carbonates were transformed into lime.Subsequently,when the calcined ore was slaked,lime was transformed into hydroxide with fine particles which were amenable to gravity separation.After calcining at 900℃for 60 min,slaking at 90℃for 10 min with a liquid–solid ratio of 3:1(mL/g),approximately 40%of tailings can be removed by gravity separation,the recoveries of Nb and Ti were 94.7%and 91.0%,and the enrichment ratios of Nb and Ti were 1.61 and 1.43,respectively.The new approach exhibits high separation efficiency of carbonate gangue minerals and valuable minerals,satisfactory recoveries of niobium as well as titanium can be achieved.

Effectiveness of Gravity Separation of Low Grade Nigerian Gold Ore Using Shaking Table

The response of Imogbara (Nigeria) gold ore to shaking tabling gravity separation methods was investigated in this research work. Gold concentration in run-off mines is usually as low as 0.005 ppm and must be upgraded in order to reduce the recovery process extraction costs. Gravity separation method (the focus of this work) is one of the readily affordable beneficiation methods. Shaking table is a developed separation equipment of gravity method that has been adopted to increase concentrate based on difference of specific gravity. The output result of the concentration process using shaking table is basically influenced by a number of variables, such as rotational shaking speed, particle size and deck slope. In this research, the range of rotational speed shaking was between 100 rpm and 200 rpm, the particle size was between (−300 μm > X −75 μm) and deck slope was between 10°and 30°. EDXRF was used to measure gold concentration in the concentrate as well as the tailings. The result shows that the optimum condition is obtained at a shaking speed of 100 rpm, with a slope of 10°and particle size less than 75 μm.

Beneficiation of the gold bearing ore by gravity and flotation

Gold concentration usually consists of gravity separation, flotation, cyanidation, or the combination of these processes. The choice among these processes depends on the mineralogical characterization and gold content of the ore. Recently, the recovery of gold using gravity methods has gained attention because of low cost and environmentally friendly operations. In this study, gold pre-concentrates were produced by the stepwise gravity separation and flotation techniques. The Knelson concentrator and conventional flotation were employed for the recovery of gold. Gold bearing ore samples were taken from Gümüshane Region, northern east part of Turkey. As a result of stepwise Knelson concentration experiments, a gold concentrate assaying around 620 g/t is produced with 41.4wt% recovery. On the other hand, a gold concentrate about 82 g/t is obtained with 89.9wt% recovery from a gold ore assaying 6 g/t Au by direct flotation.

The Use of Process Analysis and Simulation to Identify Paths to Improve the Operation of an Iron Ore Gravity Concentration Circuit

The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.

Experimental study on separation of valuable refractory aggregate from investment casting ceramic shell waste

In the present study, a processing technique for recycling investment casting ceramic shell waste was proposed to separate valuable refractory aggregate zircon sand. The microstructure and phase constituents of the shell waste and separation process were investigated. The results show that the characteristics of microstructure and phase constituents of the shell waste can meet the conditions for preferential y separating zircon sand, and zircon sand can be separated by gravity separation on a shaking table. The separated zircon sand has good shape and high purity, and can be used for the production of castings and other applications.

Effects of magnetic field on fluidization properties of magnetic pearls

An experimental study of the influence of external magnetic field on the fluidization behavior of magnetic pearls was carried out. Magnetic pearls are a magnetic form of iron oxide that mainly consists of Fe2O3 which are recovered from a high-volume power plant fly ash from pulverized coal combustion. Due to its abundance, low price and particular physical and chemical properties, magnetic pearls can be used as a heavy medium for minerals or solid waste dry separation based on density difference. This paper introduces the properties of magnetic pearls and compares the performance of magnetic pearls fluidised bed operation with or without an external magnetic field. Experimental results show that an external magnetic field significantly improves the fluidization performance of magnetic pearls such as uniformity and stability.