Numerical Modeling and Analysis of Grooved Surface Applied to Film Cooling

In order to improve the efficiency of film cooling, numerical investigation was carried out to study the effects of different film-cooled plates on surface heat transfer. Both grooved and non-grooved surfaces were concerned. The modeling was per- formed using Fluent software with the adoption of Shear-Stress Transport （SST） k-ωmodel as the turbulence closure. The coolant was supplied by a single film cooling hole with an inclination angle of 30°. The Mach numbers for the coolant flow and the mainstream flow were fixed at 0 and 0.6, respectively. At three blowing ratios of 0.5, 1.0 and 1.5, the aerodynamic behaviour of the mixing process as well as the heat transfer performance of the film cooling were presented. The numerical results were validated using experimental data extracted from a benchmark test. Good agreements between numerical results and the ex- perimental data were observed. For the film cooling efficiency, it shows that both local and laterally averaged cooling effectiveness can be improved by the non-smooth surface at different blowing ratios. Using the grooved surface, the turbulence intensity upon the plate can be reduced notably, and the mixing between the two flows is weakened due to the reduced turbu lence level. The results indicate that the cooling effectiveness of film cooling can be enhanced by applying the grooved surface.

A Numerical Investigation on the Characteristics of the Radial Force in a Cycloid Gerotor Pump

In order to improve the performances of a cycloid gerotor pump,the variations of the radial force induced by different rotating speeds and outlet pressures are analyzed numerically.Using the numerical simulations as a basis,an improved oil inlet and outlet groove structure is proposed.The results show that the radial force decreases with the decrease of the outlet pressure and of the rotor speed.Compared with the original model,the large-end oil inlet line and pressure line of the new oil groove are claw-shaped.This configuration can effectively weaken the pressure changes inside the gerotor pump and reduce accordingly the radial force on the inner rotor.

Bionics-Inspired Structure Boosts Drag and Noise Reduction of Rotating Machinery

As a global concern,environmental protection and energy conservation have attracted significant attention.Due to the large carbon emission of electricity,promoting green and low-carbon transformation of the power industry via the synergistic development of clean energy sources is essential.Rotating machinery plays a crucial role in pumped storage,hydropower generation,and nuclear power generation.Inspired by bionics,non-smooth features of creatures in nature have been introduced into the structure design of efficient rotating machines.First,the concept and classification of bionics are described.Then,the representative applications of non-smooth surface bionic structures in rotating machineries are systematically and comprehensively reviewed,such as groove structure,pit structure,and other non-smooth surfaces.Finally,conclusions are drawn and future directions are presented.The effective design of a bionic structure contributes toward noise reduction,drag reduction and efficiency improvement of rotating machineries.Green and ecological rotating machinery will remarkably reduce energy consumption and contribute to the realization of the“double carbon”goal.

Sealing performance and mechanical response of mud pump piston

In order to explore the effect of piston cup structure on its sealing characteristics and mechanical properties,a numerical simulation model of the piston cup in the BW-160 mud pump was established.Effects of work load,friction coefficient and cup structure parameters on the sealing and mechanical properties of the piston were discussed under mud discharge condition.The results show that stress concentration on the root and lips of the cup is becoming more and more obvious with the working load increases.The average contact pressure increases with the friction coefficient increases,but an excessive friction coefficient accelerate the wear of the cup and the heat generation.Effect of the piston lip interference and thickness on the sealing performance of the cup is greater than that of the inner wall width.The piston with groove structure can effectively improve the sealing performance of the piston.The mechanical properties of triangular groove cup are better than that of semicircular and trapezoidal groove cup.