The alloy performance to resist high-temperature oxidation is mainly determined either by the formation of oxide scales or by the deposition of oxide coatings on the surface of alloys.In the former case,a protective o...The alloy performance to resist high-temperature oxidation is mainly determined either by the formation of oxide scales or by the deposition of oxide coatings on the surface of alloys.In the former case,a protective oxide scale,such as Al_2O_3,Cr_2O_3 and SiO_2,can be selectively formed by adjusting the composition of alloys.Even if the oxide scale on the surface of alloys is spalled,new oxide can grow continuously,so the oxidation of alloys can be inhibited effectively.In the latter case,theoretically, depositing oxygen diffusion barrier oxide coatings,such as Al_2O_3,Cr_2O_3 and SiO_2,can prevent alloys from oxidation as well.However,the integrity of these oxide coatings can not maintain for a long time,owing to the thermal stress produced by the difference of the expansion coefficients between the oxide coatings and alloy substrates.Consequently,the ability to resist high-temperature oxidation by depositing such oxide coatings should be disappeared.Therefore,an oxide coating possessed both properties to act as an excellent oxygen diffusion barrier and match a suitable expansion coefficient with alloy substrate,is the basic conditions for the coating to maintain the ability to resist high-temperature oxidation of alloys. Based on above-mentioned idea,a novel composite oxide coating has been developed to obtain two kinds of functions,to act as an oxygen diffusion barrier and to adjust the expansion coefficient of coating as required.Figure 1 shows the schematic diagram of such novel oxide coating.This coating is composed of ZrO_2-8%Y_2O_3(YSZ) particles packaged by nano-Al_2O_3 film.The nano-Al_2O_3 film has a bubble-like structure,each YSZ particle is packaged in an Al_2O_3 bubble.Owing to YSZ is a good conductor for oxygen ions,so oxygen diffusion in this composite coating is determined by the walls of Al_2O_3 bubbles or the nano-Al_2O_3 film.If the thickness of all walls of Al_2O_3 bubbles in the direction perpendicular to the surface of alloy is over a critical value,the Al_2O_3 bubbles can act as an excellent oxygen diffusion barrier. Owing to YSZ has a high thermal expansion coefficient,so the thermal expansion coefficient of coatings can be easily increased by enhancing the ratio of YSZ to Al_2O_3 in these coatings. These composite coatings have been prepared by an improved sol-gel method.Firstly, YSZ particles packaged Al_2O_3 gel film were painted or deposited by electrophoresis on the alloy surface. Then,the specimens were treated by thermal pressure filtration to get primary coatings without cracks.Finally,the primary coatings were sintered in microwave furnace to obtain compact coatings. It is demonstrated from the result of cycling oxidation experiment that both of the hightemperature oxidation resistance and oxide spallation resistance are increased obviously with the ratio of YSZ to Al_2O_3 in the coatings,which are much superior to that of MCrAlY coatings.Therefore, these novel coatings can be used to protect various kinds of alloys from high-temperature oxidation,and can be also served as the interlayer in the thermal barrier coating system.展开更多
Magnesium was considered as a revolutionary biodegradable implant material for orthopedic application. Concerning the weakness of intrinsic strength and corrosion behavior, a novel strategy of Mg/metal hybrid system w...Magnesium was considered as a revolutionary biodegradable implant material for orthopedic application. Concerning the weakness of intrinsic strength and corrosion behavior, a novel strategy of Mg/metal hybrid system was proposed for extension of orthopedic application, especially at load-bearing site. In this work, an Mg and HA composite layered coating was constructed on titanium by means of chemical conversion and vapor deposition. The HA transition interlayer was introduced to enhance the bonding between Mg film and Ti substrate. Compared with the bare Mg coating, the Mg/HA coating presented good interface bonding, which avoided the occurrence of Mg film peeling off from the substrate. The Mg/HA coating showed a uniform degradation and kept integrity after immersion of 14 d. The Mg ions release by degradation played a crucial role in osteopromotion and antibacterial effect. Incubation of MC3T3-E1 osteoblasts with the Mg/HA coating showed significant promotion on osteogenic differentiation according to ALP activity and Alizarin Red staining assays. Meanwhile the degradation of Mg exhibited strong suppression of bacteria proliferation. It was believed that this novel Mg/HA composite layered coating could be potentially applied in further development of bio-functional hybrid orthopedic implants.展开更多
采用脉冲电化学沉积法成功地在生物医用钛金属表面制备出均匀的纳米HA/ZrO2复合涂层.通过热处理提高涂层的致密性,同时保留涂层的微纳结构.考察了热处理后复合涂层的成分、形貌、生物相容性及生理稳定性.X射线衍射分析表明,复合涂层成分...采用脉冲电化学沉积法成功地在生物医用钛金属表面制备出均匀的纳米HA/ZrO2复合涂层.通过热处理提高涂层的致密性,同时保留涂层的微纳结构.考察了热处理后复合涂层的成分、形貌、生物相容性及生理稳定性.X射线衍射分析表明,复合涂层成分为HA和ZrO2.扫描电镜观察发现,热处理后复合涂层的致密性有所提高.研究发现,ZrO2的加入大大降低了HA/ZrO2复合涂层中钙离子的释放速度,提高了HA/ZrO2复合涂层的生理稳定性.纳米划痕实验结果表明,HA/ZrO2复合涂层具有较好的结合强度.通过培养成骨细胞考察了复合涂层的生物相容性.A lam ar B lue检测表明,HA/ZrO2复合涂层表面细胞黏附及增殖能力较好.ALP检测发现,热处理后HA/ZrO2复合涂层表面的细胞分化能力较强.综合细胞培养结果显示,HA/ZrO2复合涂层有较好的生物相容性.展开更多
基金the Chinese National Natural Science Foundation(Grant.50771021)for financial support
文摘The alloy performance to resist high-temperature oxidation is mainly determined either by the formation of oxide scales or by the deposition of oxide coatings on the surface of alloys.In the former case,a protective oxide scale,such as Al_2O_3,Cr_2O_3 and SiO_2,can be selectively formed by adjusting the composition of alloys.Even if the oxide scale on the surface of alloys is spalled,new oxide can grow continuously,so the oxidation of alloys can be inhibited effectively.In the latter case,theoretically, depositing oxygen diffusion barrier oxide coatings,such as Al_2O_3,Cr_2O_3 and SiO_2,can prevent alloys from oxidation as well.However,the integrity of these oxide coatings can not maintain for a long time,owing to the thermal stress produced by the difference of the expansion coefficients between the oxide coatings and alloy substrates.Consequently,the ability to resist high-temperature oxidation by depositing such oxide coatings should be disappeared.Therefore,an oxide coating possessed both properties to act as an excellent oxygen diffusion barrier and match a suitable expansion coefficient with alloy substrate,is the basic conditions for the coating to maintain the ability to resist high-temperature oxidation of alloys. Based on above-mentioned idea,a novel composite oxide coating has been developed to obtain two kinds of functions,to act as an oxygen diffusion barrier and to adjust the expansion coefficient of coating as required.Figure 1 shows the schematic diagram of such novel oxide coating.This coating is composed of ZrO_2-8%Y_2O_3(YSZ) particles packaged by nano-Al_2O_3 film.The nano-Al_2O_3 film has a bubble-like structure,each YSZ particle is packaged in an Al_2O_3 bubble.Owing to YSZ is a good conductor for oxygen ions,so oxygen diffusion in this composite coating is determined by the walls of Al_2O_3 bubbles or the nano-Al_2O_3 film.If the thickness of all walls of Al_2O_3 bubbles in the direction perpendicular to the surface of alloy is over a critical value,the Al_2O_3 bubbles can act as an excellent oxygen diffusion barrier. Owing to YSZ has a high thermal expansion coefficient,so the thermal expansion coefficient of coatings can be easily increased by enhancing the ratio of YSZ to Al_2O_3 in these coatings. These composite coatings have been prepared by an improved sol-gel method.Firstly, YSZ particles packaged Al_2O_3 gel film were painted or deposited by electrophoresis on the alloy surface. Then,the specimens were treated by thermal pressure filtration to get primary coatings without cracks.Finally,the primary coatings were sintered in microwave furnace to obtain compact coatings. It is demonstrated from the result of cycling oxidation experiment that both of the hightemperature oxidation resistance and oxide spallation resistance are increased obviously with the ratio of YSZ to Al_2O_3 in the coatings,which are much superior to that of MCrAlY coatings.Therefore, these novel coatings can be used to protect various kinds of alloys from high-temperature oxidation,and can be also served as the interlayer in the thermal barrier coating system.
基金supported by the National Natural Science Foundation of China(Grant No.31500777)the Research Start-up Funds of DGUT(Grant No.GC300501-082)the Characteristic Innovation Project of University in Guangdong(Grant No.2020KTSCX148)。
文摘Magnesium was considered as a revolutionary biodegradable implant material for orthopedic application. Concerning the weakness of intrinsic strength and corrosion behavior, a novel strategy of Mg/metal hybrid system was proposed for extension of orthopedic application, especially at load-bearing site. In this work, an Mg and HA composite layered coating was constructed on titanium by means of chemical conversion and vapor deposition. The HA transition interlayer was introduced to enhance the bonding between Mg film and Ti substrate. Compared with the bare Mg coating, the Mg/HA coating presented good interface bonding, which avoided the occurrence of Mg film peeling off from the substrate. The Mg/HA coating showed a uniform degradation and kept integrity after immersion of 14 d. The Mg ions release by degradation played a crucial role in osteopromotion and antibacterial effect. Incubation of MC3T3-E1 osteoblasts with the Mg/HA coating showed significant promotion on osteogenic differentiation according to ALP activity and Alizarin Red staining assays. Meanwhile the degradation of Mg exhibited strong suppression of bacteria proliferation. It was believed that this novel Mg/HA composite layered coating could be potentially applied in further development of bio-functional hybrid orthopedic implants.
文摘采用脉冲电化学沉积法成功地在生物医用钛金属表面制备出均匀的纳米HA/ZrO2复合涂层.通过热处理提高涂层的致密性,同时保留涂层的微纳结构.考察了热处理后复合涂层的成分、形貌、生物相容性及生理稳定性.X射线衍射分析表明,复合涂层成分为HA和ZrO2.扫描电镜观察发现,热处理后复合涂层的致密性有所提高.研究发现,ZrO2的加入大大降低了HA/ZrO2复合涂层中钙离子的释放速度,提高了HA/ZrO2复合涂层的生理稳定性.纳米划痕实验结果表明,HA/ZrO2复合涂层具有较好的结合强度.通过培养成骨细胞考察了复合涂层的生物相容性.A lam ar B lue检测表明,HA/ZrO2复合涂层表面细胞黏附及增殖能力较好.ALP检测发现,热处理后HA/ZrO2复合涂层表面的细胞分化能力较强.综合细胞培养结果显示,HA/ZrO2复合涂层有较好的生物相容性.
