Using deep neural networks coupled with principal component analysis for ore production forecasting at open-pit mines

Ore production is usually affected by multiple influencing inputs at open-pit mines.Nevertheless,the complex nonlinear relationships between these inputs and ore production remain unclear.This becomes even more challenging when training data(e.g.truck haulage information and weather conditions)are massive.In machine learning(ML)algorithms,deep neural network(DNN)is a superior method for processing nonlinear and massive data by adjusting the amount of neurons and hidden layers.This study adopted DNN to forecast ore production using truck haulage information and weather conditions at open-pit mines as training data.Before the prediction models were built,principal component analysis(PCA)was employed to reduce the data dimensionality and eliminate the multicollinearity among highly correlated input variables.To verify the superiority of DNN,three ANNs containing only one hidden layer and six traditional ML models were established as benchmark models.The DNN model with multiple hidden layers performed better than the ANN models with a single hidden layer.The DNN model outperformed the extensively applied benchmark models in predicting ore production.This can provide engineers and researchers with an accurate method to forecast ore production,which helps make sound budgetary decisions and mine planning at open-pit mines.

Instability mechanisms of slope in open-pit coal mines:From physical and numerical modeling

The stability of open-pit mine slopes is crucial for safe and efficient mining operations.However,the presence of weak interlayers poses significant challenges in maintaining the stability of slopes.To explore the impact of the rock arching effect on slopes during excavation,understand the deformation zones and evaluation stages in such environments,and analyze the formation and characteristics of cracks,this study investigated the instability mechanism of open-pit mine slopes with weak interlayers through physical and numerical modeling.Focusing on the Zaharnur open-pit coal mine in China as a prototype,a sophisticated physical model test employing particle image velocimetry and Brillouin optical frequency domain analysis was conducted to comprehensively analyze the displacement and strain variation characteristics of open-pit mine slopes.The displacement,strain,stress redistribution,and failure processes of slopes under excavation were comprehensively analyzed through physical and numerical modeling.The results showed that the slope model exhibited a strain pattern in which the strain incrementally increased from its center toward the edges,and the landslide thrust was converted into an internal force along the arch axis and transmitted to the supports.The concept of the rock arching effect specific to soft rocks was proposed,shedding new light on an important phenomenon specific to open-pit slopes with weak interlayers.Based on its deformation characteristics,the slope could be divided into three areas:The excavation influence area,the crack area and the failure area.In addition,the ratios of the height and width of the outermost cracks to the excavation width fluctuated in the ranges of 0.36–0.49 and0.72–1.00,respectively.These findings contribute to a better understanding of the instability mechanisms in open-pit mine slopes with weak interlayers and provide valuable guidelines for safe mining practices.

Solution to the Horizontal Crossing Problem of Transportation System at Key Points in Open-Pit Mines

In order to reduce the horizontal crossing transportation problems between coal trucks and stripping trucks,large and small vehicles,and transport trucks and belt conveyors at key points of open pit mine in production,the separate transportation mode of underpass bridge and overpass steel trestle is proposed to optimize the open pit development transportation system,so as to solve the practical problems that the horizontal cross of transport vehicles causes vehicle blockage,affects production schedule and production safety.The results show that the horizontal crossing road can be changed into a separate type of overpass steel trestle,which can realize the classified transportation of large and small vehicles,reduce the traffic density,make vehicles with different functions go their own way,eliminate the hidden danger of traffic accidents,and improve the production efficiency.

HMLS涤纶工业丝国产化纺丝设备的技术开发

基于HMLS涤纶工业丝纺丝工艺分析及常规相关成熟生产设备开发基础,为了提升国产纺丝装备的技术水平,开发了国产化一步法全牵伸HMLS涤纶工业丝高速纺纺丝联合机,该纺丝联合机的生产速度可达5 200~7 500 m/min。HMLS涤纶工业丝纺丝过程对设备稳定性、工艺操作性要求高,全纺程设备调节控制点较多。对全纺程设备特点及关键参数进行了分析探究,为市场提供了高附加值、低成本的工业丝生产新技术。

Optimization model of GNSS/pseudolites structure design for open-pit mine positioning

A new pseudolites （PLs） structure optimization model of global navigation satellite system （GNSS）/PLs integration positioning system used in deep open-pit mine was presented. Position dilution of precision （Pdop） and reliability were selected as the optimization indicators to build a multi-objective optimization model to decide the optimum PLs location. A scheme was designed by establishing a four-dimensional model taking azimuth （a）, elevation angle （e） and epoch （t） of satellites as the input independent variables and Pdop as the dependent variable to calculate the optimum PLs location zone considering the real circumstances. And then the ultimate PLs location can be fixed by testing the curves of Pdop along time. A field collected Trimble R8 GPS data set in China University of Mining and Technology （CUMT） campus was used for the model test to show the effectiveness, and the proposed PLs optimum design scheme was used at the west open-pit mine of Fushun mining group Co., Ltd., in China, better Pdop and reliability have been achieved for the integration system. Both experiments show that the proposed scheme is excellent in designing GNSS/PLs system which is helpful for improving the performance of the positioning system and reducing the cost.

一种钻井液用白油润滑剂HML的研究

钻井液润滑剂是一种重要的钻井液化学处理剂 ,它的作用是改善钻井液润滑性 ,降低井壁与钻具 (或套管 )之间的摩擦 ,降低钻柱旋转扭矩和起下钻阻力 ,从而减少卡钻事故的发生。文章根据目前使用的白油钻井液润滑剂存在的不足 ,提出研制一种新型白油钻井液润滑剂。通过正交实验优选了润滑剂配方。经室内实验和现场实验证明该产品润滑性能好 ,与钻井液配伍性好 ,无毒性对环境影响小。

Modified algorithm of combined GPS/GLONASS precise point positioning for applications in open-pit mines

A modified algorithm of combined GPS/GLONASS precise point positioning （GG-PPP） was developed by decreasing the number of unknowns to be estimated so that accurate position solutions can be achieved in the case of less number of visible satellites. The system time difference between GPS and GLONASS （STDGG） and zenith tropospheric delay （ZTD） values were firstly estimated in an open sky condition using the traditional GG-PPP algorithm. Then, they were used as a priori known values in the modified algorithm instead of estimating them as unknowns. The proposed algorithm was tested using observations collected at BJFS station in a simulated open-pit mine environment. The results show that the position filter converges much faster to a stable value in all three coordinate components using the modified algorithm than using the traditional algorithm. The modified algorithm achieves higher positioning accuracy as well. The accuracy improvement in the horizontal direction and vertical direction reaches 69% and 95% at a satellite elevation mask angle of 50°, respectively.

Failure characteristics and its influencing factors of talus-derived rock mass during open-pit mining

The failure characteristic of talus-derived rock mass continues to challenge quantitative hazard assessments in open-pit mining. Physical model test was used to assess the failure modes and mechanisms on talus-derived rock mass. The different types of failure modes of the talus-derived rock mass were introduced and a possible failure mechanism relation between the failure zone and the structure of the talus-derived rock mass was also shown. The physical model test results indicate that the rainfall has significant influence on the stability and failure modes of talus-derived rock mass during open-pit mining. The development of the seepage area caused by rainfall initiates the localized failure in that particular area, and the initiation of localized instability is mainly induced by stress changes concentrated in the seepage area.

HMLS成套工程技术的开发

综述了国内外对高楼低收缩涤纶工业丝结构性能的研究及其生产技术的发展，对我国发展高楼低收缩涤纶工业丝的前景和方法作了探讨。

HMLS聚酯工业丝蠕变性能测试分析

利用电子万能试验机对高模低收缩型(HMLS)聚酯工业丝的蠕变性能进行测试,探讨试验条件对测试结果的影响,结果表明,夹持距离、蠕变载荷加载速率、预加张力对测试结果有影响。得到了较优的试验条件:夹持距离300 mm、载荷加载速率0.05～0.10 cN/(dtex·s)、预加张力0.05 cN/dtex。提出了初始蠕变形变率ε_i、总蠕变形变率ε_t、弹性蠕变形变率ε_e、塑性蠕变形变率ε_p、稳态蠕变速率v_s等蠕变性能指标的确定方法,建立了一种反映HMLS聚酯工业丝耐久性(蠕变寿命或持久极限强度)的预测方法。

HMLS聚酯轮胎帘子布的织造生产实践

文章介绍了HMLS聚酯帘子布的用途和性能要求,并结合生产实践,论述了帘子布的产品设计、织造工艺和使用设备,其次还对白坯帘子布的性能测试、织造生产中的质量控制进行了说明。

HMLS纤维模量应变曲线的多项式模拟

对HMLS纤维应力应变曲线取得的关键数据点采用多项式模拟,应用误差理论检验其合理性,得到合理优化的应力应变曲线,经求导后,用MATLAB语言模拟出模量应变曲线。

HML磷矿露天边坡岩体力学参数测试及折减方法

为了对HML露天矿进行边坡稳定性分析,需要全面了解边坡地质情况和获取可靠合理的边坡岩体力学参数。通过室内岩石力学试验测量得到了HML矿山边坡岩体的抗拉强度、泊松比、弹性模量等力学参数。并采用几种基于室内岩石样本试验和工程地质资料相结合的岩石力学参数的折算方法,对测得的HML边坡岩样力学参数进行处理,得到了可用于实际工程分析和建模计算的较为合理、准确的岩石力学参数。

High precision slope deformation monitoring model based on the GPS/Pseudolites technology in open-pit mine

As the number and geometric intensity of visual satellites are susceptible to large slopes in open-pit mines, we propose integration of GPS/Pseudolites (PLs) positioning technology which can increase the number of visible satellites, strengthen the geometric intensity of satellites and provide a precision solution for slope deformation monitoring. However, the un-modeled systematic errors are still the main limiting factors for high precision baseline solution. In order to eliminate the un-modeled systematic error, the Empirical Mode Decomposition (EMD) theory is employed. The multi-scale decomposition and reconstruction architecture are defined here on the basis of the EMD theory and the systematic error mitigation model is demonstrated as well. A standard of the scale selection for the systematic error elimination is given in terms of the mean of the accumulated standardized modes. Thereafter, the scheme of the GPS/PLs baseline solution based on the EMD is suggested. The simulation and experiment results show that the precision factors (DOP) are reduced greatly when PLs is located suitably. The proposed scheme dramatically improves the reliability of ambiguity resolution and the precision of baseline vector after systematic error being eliminated, and provides an effective model for high precision slope deformation monitoring in open-pit mine.

Dynamic phase-mining optimization in open-pit metal mines

Three important aspects of phase-mining must be optimized:the number of phases,the geometry and location of each phase-pit(including the ultimate pit),and the ore and waste quantities to be mined in each phase.A model is presented,in which a sequence of geologically optimum pits is first generated and then dynamically evaluated to simultaneously optimize the above three aspects,with the objective of maximizing the overall net present value.In this model,the dynamic nature of the problem is fully taken into account with respect to both time and space,and is robust in accommodating different pit wall slopes and different bench heights.The model is applied to a large deposit consisting of 2044 224 blocks and proved to be both efficient and practical.

Application of open-pit and underground mining technology for residual coal of end slopes

Given the conditions of residual coal from the boundary of a flat dipping open-pit mine,which uses strip areas mining and inner dumping with slope-covering,we propose an open-pit and underground integrated mining technology for residual coal of end slopes.In the proposal a conveyance road and ventilation conveyance near the slope are built,corresponding to the pit mining area and the surface coal mine dump,as well as an interval haulage tunnel and air-inlet tunnel.The outcome shows that such mining method may reduce the effect to slope stability from underground mining,it does not affect the dumping advance and has a high recovery rate of residual coal resources.The working face is timbered by single hydraulic props,transported by a scraper conveyor and supported by coal walls.This method of mining is one of layered top coal caving,with high resource recovery,low production cost where positive economic benefit can be realized.

Development and characterization of formulation of dust-suppressant used for stope road in open-pit mines

The components of dust-suppressant were determined based on the analysis on characteristics and mechanisms of road dust raising in open-pit mines. The components were initially selected from moisture agent, coagulation agent and surfactant. The optimal formulation was determined based on orthogonal test and using the water loss rate as the evaluation index. The performances of moisture releasing and adsorption, wind resistance of optimal formulation in the natural environment were tested. The results show that the formula obtained in experiments provide a good performance of moisture absorption and water retention, and it also had a good dust preventing and controlling performance due to its high surface strength and consolidation under dry conditions. It has good application prospects considering the wide variety of sources for materials and the simple preparation process.

Parameter inversion and location determination of evolutionary weak layer for open-pit mine slope

In light of the complex and dynamic mechanical properties of evolving weak strata in open-pit mines,and the consequent difficulty of determining their mechanical parameters,this study uses the ultimate balance theory,along with the back analysis method combined with monitoring data on field displacement,to carry out parameter inversion using the FLAC3D numerical simulation software.The edge slope of a working pit of the Weijiamao open-pit mine was used as research object to this end.As the results obtained by the constitutive model were consistent with the field monitoring data,the evolving weak strata in the slope and the position of the landslide in the mine could be obtained.The landslide was directed northeast.The mechanism of the edge slope of the working pit was identified as unloading shear failure,and the feasibility of the method of parameter inversion was verified.The internal friction angle φand cohesion C of evolving weak strata in the slope of the open-pit mine were also obtained,where this compensated for the deficiency of laboratory tests and enabled the transformation from qualitative to quantitative analysis.This can provide a reliable basis for the safe operation of open-pit mines.

Key factor analysis and model establishment of variation of rock face temperature in a deep open-pit mine

In recent years, with the increase of the depth of open-pit mining, the pollution level has been on the rise due to harmful gases and dust occurring in the process of mining. In order to accelerate the diffusion of these air pollutants, the distributed regularity of the rock face temperature which is directly related to the air ventilation in deep open-pit mines should be studied. Here, we establish the key factors influencing the rock face temperature in a deep open-pit mine. We also present an empirical model of the rock face temperature variation in the deep open-pit mine, of which the performance is interestingly high compared with that of the field test. This study lays a foundation to study the ventilation thermodynamic theory in the deep open-pit mine, which is of great importance for theoretical studies and engineering applications of solving air pollution problem in deep open-pit mines.

Sensitivity analysis for parameters of a monitoring system for steep slopes of open-pit mines

Monitoring the stability of steep slopes of open-pit mines is a major issue relating to production safety in mines.In order to determine the technical parameters of a new type of supervising system applied in monitoring steep slopes of open-pit mines,the MSARMA method was used to establish analytical models for the monitoring system,given various parameter settings based on the description of mechanical monitoring principles.We used this sensitivity analysis to conclude that the setting of the most sensitive location of a mechanical monitoring system should be within a range of 1/5～1/2 of the lower part in a vertical direction of steep slopes,with a rational and feasible range of the dip angle setting between 0°～20°.Given the analytical results of our on-site experiments,we have shown that the parameters determined reflect the stability of steep slopes accurately and effectively.These conclusions provide a basis for the application of a new type of steep slope stability monitoring technology in open-pit mines.