The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for th...The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for the machining of JIS SKD61 (HRC 53), a widely used material in die/mold manufacturing, are investigated. The endmill shows a characteristic that tool life decreases greatly due to the chipping when overload occurs or the rapid increase of wear when over-heat accumulation in cutting edges. As a consequence of the investigation, a strategy to regulate heat generation in the end milling process is proposed. This is accomplished by controlling the cutting arc length, i.e. the length of each flute engaging workpiece in a cutting cycle. Case studies on the slot end milling and comer rounding are conducted. The results show that the proposed strategy suggests the optimal tool path as well as the optimal pitch between successive tool paths under the cutting time criterion.展开更多
To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li me...To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li metal has low transport kinetics and is easy to causes the growth of lithium dendrites and accumulation of dead Li,which seriously affects the cycle life of batteries and even causes safety problems.Here,by comparing graphite with two types of hard carbon,it was found that hybrid anode formed by hard carbon and lithium metal,possessing more disordered mesoporous structure and lithophilic groups,presents better performance.Results indicate that the mesoporous structure provides abundant active site and storage space for dead lithium.With the synergistic effect of this structure and lithophilic functional groups(–COOH),the reversibility of hard carbon/lithium metal hybrid anode is maintained,promoting uniform deposition of lithium metal and alleviating formation of lithium dendrites.The hybrid anode maintains a 99.5%Coulombic efficiency(CE)after 260 cycles at a specific capacity of 500 m Ah/g.This work provides new insights into the hybrid anodes formed by carbon-based materials and lithium metal with high specific energy and fast charging ability.展开更多
The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement ...The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement with the previous experimental and theoretical results. Empirical formulas for estimating the hardness and partial number of effective free electrons for each bond in multibond compounds with metallicity are presented. Based on the formulas, IrB2 has the largest hardness of 21.8 GPa, followed by OsB2 （21.0 GPa） and ReB2 （19.7 GPa）, indicating that they are good candidates as hard materials.展开更多
Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecor...Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.展开更多
The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and ...The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and scanning electron microscopy （SEM）. The results show that the hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass can be classified into 4 zones： the glassy zone in which the hardness almost linearly decreases with the increase of temperature, the viscoelastic zone in which the hardness is nearly unchanged, the viscous flow zone in which the hardness quickly tends towards near zero with temperature, and the crystallization zone in which the hardness sharply increases. The high temperature deformation behavior and the easy processable deformation region for bulk metallic glasses are also discussed on the basis of the hot marco-hardness.展开更多
The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270&de...The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270°C, and 290°C five different temperatures for 30 minutes. After that, three different characteristic methods, including microindentation, X-ray Diffraction (XRD), and scanning electrical microscope (SEM) were conducted on the as received REMG sample and five annealed samples. XRD data demonstrate that the crystallization occurs in the sample at the annealing temperature as low as 200°C. The microindentation measurement shows that hardness of the REMG sample does not change at all before crystallization occurs in the sample and increases with the annealing temperature in the range of 200°C to 290°C. The average crystal size in the annealed samples was estimated using Debye-Scherrer equation to be 28-42 nm, in consistent with the SEM observation, indicating that nano-crystalline domains may give rise to the enhancement of hardness.展开更多
The experimental results concerning the effects of Mo on the glass-forming ability(GFA), thermal stability, and mechanical, anticorrosion, and magnetic properties of an(Fe_(71.2)B_(24)Y_(4.8))_(96)Nb_4 bulk metallic g...The experimental results concerning the effects of Mo on the glass-forming ability(GFA), thermal stability, and mechanical, anticorrosion, and magnetic properties of an(Fe_(71.2)B_(24)Y_(4.8))_(96)Nb_4 bulk metallic glass(BMG) were presented. An industrial Fe–B alloy was used as the raw material, and a series of Fe-based BMGs were synthesized. In BMGs with the Mo contents of approximately 1at%–2at%, the cast alloy reached a critical diameter of 6 mm. The hardness and fracture strength also reached their maximum values in this alloy system. However, the anticorrosion and magnetic properties of the BMGs were not substantially improved by the addition of Mo. The low cost, good GFA, high hardness, and high fracture strength of the Fe-based BMGs developed in this work suggest that they are potential candidates for commercial applications.展开更多
文摘The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for the machining of JIS SKD61 (HRC 53), a widely used material in die/mold manufacturing, are investigated. The endmill shows a characteristic that tool life decreases greatly due to the chipping when overload occurs or the rapid increase of wear when over-heat accumulation in cutting edges. As a consequence of the investigation, a strategy to regulate heat generation in the end milling process is proposed. This is accomplished by controlling the cutting arc length, i.e. the length of each flute engaging workpiece in a cutting cycle. Case studies on the slot end milling and comer rounding are conducted. The results show that the proposed strategy suggests the optimal tool path as well as the optimal pitch between successive tool paths under the cutting time criterion.
基金Financial support from the National Natural Science Foundation of China (22075320)。
文摘To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li metal has low transport kinetics and is easy to causes the growth of lithium dendrites and accumulation of dead Li,which seriously affects the cycle life of batteries and even causes safety problems.Here,by comparing graphite with two types of hard carbon,it was found that hybrid anode formed by hard carbon and lithium metal,possessing more disordered mesoporous structure and lithophilic groups,presents better performance.Results indicate that the mesoporous structure provides abundant active site and storage space for dead lithium.With the synergistic effect of this structure and lithophilic functional groups(–COOH),the reversibility of hard carbon/lithium metal hybrid anode is maintained,promoting uniform deposition of lithium metal and alleviating formation of lithium dendrites.The hybrid anode maintains a 99.5%Coulombic efficiency(CE)after 260 cycles at a specific capacity of 500 m Ah/g.This work provides new insights into the hybrid anodes formed by carbon-based materials and lithium metal with high specific energy and fast charging ability.
文摘The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement with the previous experimental and theoretical results. Empirical formulas for estimating the hardness and partial number of effective free electrons for each bond in multibond compounds with metallicity are presented. Based on the formulas, IrB2 has the largest hardness of 21.8 GPa, followed by OsB2 （21.0 GPa） and ReB2 （19.7 GPa）, indicating that they are good candidates as hard materials.
文摘Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.
基金Project supported by the National Natural Science Foundation of China （Grant No.50201009）
文摘The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and scanning electron microscopy （SEM）. The results show that the hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass can be classified into 4 zones： the glassy zone in which the hardness almost linearly decreases with the increase of temperature, the viscoelastic zone in which the hardness is nearly unchanged, the viscous flow zone in which the hardness quickly tends towards near zero with temperature, and the crystallization zone in which the hardness sharply increases. The high temperature deformation behavior and the easy processable deformation region for bulk metallic glasses are also discussed on the basis of the hot marco-hardness.
文摘The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270°C, and 290°C five different temperatures for 30 minutes. After that, three different characteristic methods, including microindentation, X-ray Diffraction (XRD), and scanning electrical microscope (SEM) were conducted on the as received REMG sample and five annealed samples. XRD data demonstrate that the crystallization occurs in the sample at the annealing temperature as low as 200°C. The microindentation measurement shows that hardness of the REMG sample does not change at all before crystallization occurs in the sample and increases with the annealing temperature in the range of 200°C to 290°C. The average crystal size in the annealed samples was estimated using Debye-Scherrer equation to be 28-42 nm, in consistent with the SEM observation, indicating that nano-crystalline domains may give rise to the enhancement of hardness.
基金financially supported by the National Natural Science Foundation of China (Nos.51322103, 51571079, and 51601050)the National Key Technologies R&D program of China (Nos.2015CB856800 and 2016YFB0300500)the Fundamental Research Funds for the Central Universities of China (Nos.JZ2016HGBZ0772 and JZ2016HGPB0671)
文摘The experimental results concerning the effects of Mo on the glass-forming ability(GFA), thermal stability, and mechanical, anticorrosion, and magnetic properties of an(Fe_(71.2)B_(24)Y_(4.8))_(96)Nb_4 bulk metallic glass(BMG) were presented. An industrial Fe–B alloy was used as the raw material, and a series of Fe-based BMGs were synthesized. In BMGs with the Mo contents of approximately 1at%–2at%, the cast alloy reached a critical diameter of 6 mm. The hardness and fracture strength also reached their maximum values in this alloy system. However, the anticorrosion and magnetic properties of the BMGs were not substantially improved by the addition of Mo. The low cost, good GFA, high hardness, and high fracture strength of the Fe-based BMGs developed in this work suggest that they are potential candidates for commercial applications.
