Durability of High Performance Color Hardener

The properties of high performance color hardener (HPCH) and the mechanism were studied.HPCH is a composite system, which is composed of cementitious and auxiliary cementing materials, composite additives, abrasion resistance component (aggregate) and pigment. The porosity and pore structure of the material are obviously improved due to the activation, filling and adsorption of auxiliary cementing materials, thus resulting in a great increase of binding capacity for ions in HPCH and the obstacles of ion migrating.The density of material structure, bonding capacity of cementitious material to the abrasion-resisting component and the corrosion resistance are greatly and effectively improved by adding the auxiliary cementing materials and compound additives. According to the tests of dry shrinkage, sulphate resistance, chloride permeability and Ca(OH) 2 content distribution, the property superiority of HPCH is analyzed.The mechanism of materials modification of HPCH is explained from the microscopic point of view by testing the pore structure and pore distribution via the mercury intrusion pressure method.

Flow characteristics and hot workability of a typical low-alloy high-strength steel during multi-pass deformation

Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.

Achieving High Strength and Tensile Ductility in Pure Nickel by Cryorolling with Subsequent Low-Temperature Short-Time Annealing

Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel sheets combining high strength with good ductility.The results show that,for different cryorolling strains,the uniform elongation was greatly increased without sacrificing the strength after annealing.A yield strength of 607 MPa and a uniform elongation of 11.7%were obtained after annealing at a small cryorolling strain(ε=0.22),while annealing at a large cryorolling strain(ε=1.6)resulted in a yield strength of 990 MPa and a uniform elongation of 6.4%.X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),and electron backscattered diffraction(EBSD)were used to characterize the microstructure of the specimens and showed that the high strength could be attributed to strain hardening during cryorolling,with an additional contribution from grain refinement and the formation of dislocation walls.The high ductility could be attributed to annealing twins and micro-shear bands during stretching,which improved the strain hardening capacity.The results show that the synergistic effect of strength and ductility can be regulated through low-temperature short-time annealing with different cryorolling strains,which provides a new reference for the design of future thermo-mechanical processes.

Effect of Pre-strain on Microstructure and Stamping Performance of High-strength Low-alloy Steel

In this study,pre-strain ranging from 0 to 0.12 was applied through uniaxial tension on high-strength low-alloy(HSLA)specimens with four kinds of grain size.Effect of pre-strain and grain size on me-chanical property was investigated through tensile tests.Microstructures of the pre-strained and tensile tested samples were analyzed,respectively.The 30.8°v-bending and following flattening,as well as Erichson cupping tests,were performed on the pre-strained samples.Results show the elongation ratio of grain and dislocation density increases with pre-strain.Yielding platform is removed when pre-strain is larger than 0.06 while yielding plateau period decreases with pre-strain less than 0.06 due to reduction of pinning effect.The 30.8°v-bending and the following flattening tests are successfully accomplished on all the pre-strained samples with different grain size.Decrease in grain size,along with increase in pre-strain,causes increase in strength and decrease in elongation rate as well as cupping value.Pre-strain causes very slight effect on bending ability,much less than that on mechanical property and cupping test value.Reciprocal impact of the pre-strain and grain size on HSLA steel deformability is inconspicuous.

A Correlation-Based Stochastic Model for Massive MIMO Channel

In this paper,the channel impulse response matrix(CIRM)can be expressed as a sum of couplings between the steering vectors at the base station(BS)and the eigenbases at the mobile station(MS).Nakagami distribution was used to describe the fading of the coupling between the steering vectors and the eigenbases.Extensive measurements were carried out to evaluate the performance of this proposed model.Furthermore,the physical implications of this model were illustrated and the capacities are analyzed.In addition,the azimuthal power spectrum(APS)of several models was analyzed.Finally,the channel hardening effect was simulated and discussed.Results showed that the proposed model provides a better fit to the measured results than the other CBSM,i.e.,Weichselberger model.Moreover,the proposed model can provide better tradeoff between accuracy and complexity in channel synthesis.This CIRM model can be used for massive MIMO design in the future communication system design.

Mechanical behavior of nanorubber reinforced epoxy over a wide strain rate loading

Nanorubber/epoxy composites containing 0,2,6 and 10 wt%nanorubber are subjected to uniaxial compression over a wide range of strain rate from 8×10^(-4) s^(-1) to~2×10^(4) s^(-1).Unexpectedly,their strain rate sensitivity and strain hardening index increase with increasing nanorubber content.Potential mechanisms are proposed based on numerical simulations using a unit cell model.An increase in the strain rate sensitivity with increasing nanorubber content results from the fact that the nanorubber becomes less incompressible at high strain,generating a higher hydro-static pressure.Adiabatic shear localization starts to occur in the epoxy under a strain rate of 22,000 s^(-1) when the strain exceeds 0.35.The presence of nanorubber in the epoxy reduces adiabatic shear localization by preventing it from propagating.

Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

This work investigated the effect of Cr and Si on the mechanical properties and oxidation resistance of press hardened steel.Results indicated that the microstructure of the Cr-Si micro-alloyed press hardened steel consisted of lath martensite,M_(23)C_(6)carbides,and retained austenite.The retained austenite and carbides are responsible for the increase in elongation of the micro-alloyed steel.In addition,after oxidation at 930℃for 5 min,the thickness of the oxide scales on the Cr-Si micro-alloyed press hardened steel is less than 5μm,much thinner than 45.50μm-thick oxide scales on 22MnB5.The oxide scales of the Cr-Si micro-alloyed steel are composed of Fe_(2)O_(3),Fe_(3)O_(4),mixed spinel oxide(FeCr_(2)O_(4)and Fe_(2)SiO_(4)),and amorphous SiO_(2).Adding Cr and Si significantly reduces the thickness of the oxide scales and prevents the generation of the FeO phase.Due to the increase of spinel FeCr_(2)O_(4)and Fe_(2)SiO_(4)phase in the inner oxide scale and the amorphous SiO_(2)close to the substrate,the oxidation resistance of the Cr-Si micro-alloyed press hardened steel is improved.

Effects of Pre-Strain on Bake Hardenability and Precipitation Behavior of Al-Mg-Si Automotive Body Sheets

The study investigates the effects of pre-strain on the bake hardenability and precipitation behavior of Al-Mg-Si automotive body sheets. The scanning electron microscopy, transmission electron microscopy, tensile test, Vickers hardness test, and differential scanning calorimetry were conducted for the purpose. It was found that the pre-strain treatment partially inhibits the natural aging hardening effect but cannot completely eliminate it. The pre-straining significantly enhances the bake hardening effect, with the 5% pre-strain sample showing the highest increase in yield strength and hardness. The formation of fine β" precipitates and dislocation structures contribute to the observed strengthening. Additionally, the study highlights the importance of optimizing pre-strain levels to achieve the best balance between strength and ductility in bake-hardened aluminum alloys.

Effects of Different Hardeners on the Working Properties and Bonding Strength of Urea-formaldehyde Adhesives

The addition of a hardener is necessary for the curing of urea-formaldehyde (UF) adhesives in the production of MDF and particleboard. The most commonly used hardener, ammonium chloride, however, is suspected to cause the formation of poisonous dioxin when waste boards are combusted and hence considered as a potential source of pollution. To assess the feasibility of substituting ammonium sulphate for ammonium chloride, working properties and bonding strength were measured for UF adhesives with the two ...

Little Secrets for the Successful Industrial Use of Tannin Adhesives:A Review

This brief article reviews a very particular and quite narrowfield,namely what has been done and what is needed to know for tannin adhesives for wood panels to succeed industrially.The present fashionable focus on bioadhe-sives has led to producing chemical adhesive formulations and approaches for tannin adhesives as a subject of academic publications.These,as good and original they might be,are and will still remain a rather empty aca-demic exercise if not put to the test of real industrial trials and industrial use.They will remain so without the“little”secrets and techniques outlined here that show that there is a great gap between developing an adhesive formulation in the laboratory and the hard reality to make it work where it does really count,in its industrial application.It outlines the fact that even more modern and excellent,newly developed bioadhesive formulations might well miserably fail once tried in the industry if the problems that always arise in their upgrading are not identified and solved,and solved well.It also outlines the fact that not only must costs always be taken into account and that a practical and possibly easy-to-handle approach must always be used,but too expensive or complex and unyielding adhesive systems are also often shown to be unusable or unsuitable in industry.

Effect of aging treatment on the precipitation transformation and age hardening of Mg-Gd-Y-Zn-Zr alloy

In this study, the precipitation transformation and age hardening of solution-treated Mg-9Gd-4Y-2Zn-0.5Zr(wt.%) alloy were investigated at different aging treatment parameters. The precipitation sequences of the alloy aged at 200℃, 250℃ and 300℃ are β’’(DO19) → β’(BCO) → β(FCC), β’’(DO19) → β’(BCO) → β_(1)(FCC) → β(FCC) and β(FCC), respectively. The streaks sequences of the alloy aged at 200℃, 250℃ and 300℃ are SF, SF → 14H-LPSO and SF → 14H-LPSO, respectively. For the alloy aged at 200℃ and 250℃, the increase in hardness with increasing aging time is contributed from the increase in precipitate volume fraction and the transformation from β’’ to β’ phase with basal → prismatic and spherical → spindle-like precipitate changes. The decrease in hardness after the peak-aging stage is attributed to the appearance of micro-sized β precipitates. Because of the smaller size of precipitates and the triangular arrangement of β’ precipitate, the hardness of the alloy aged at 200℃ is higher than that aged at 250℃. For the alloy aged at 300℃, the appearance of only micro-sized β precipitate and its coarsening with increasing aging time leads to the lowest hardness and an overall decrease in hardness with the aging time.

A hardening load transfer function for rock bolts and its calibration using distributed fiber optic sensing

Confinement of rock bolts by the surrounding rock formation has long been recognized as a positive contributor to the pull-out behavior,yet only a few experimental works and analytical models have been reported,most of which are based on the global rock bolt response evaluated in pull-out tests.This paper presents a laboratory experimental setup aiming to capture the rock formation effect,while using distributed fiber optic sensing to quantify the effect of the confinement and the reinforcement pull-out behavior on a more local level.It is shown that the behavior along the sample itself varies,with certain points exhibiting stress drops with crack formation.Some edge effects related to the kinematic freedom of the grout to dilate are also observed.Regardless,it was found that the mid-level response is quite similar to the average response along the sample.The ability to characterize the variation of the response along the sample is one of the many advantages high-resolution fiber optic sensing allows in such investigations.The paper also offers a plasticity-based hardening load transfer function,representing a"slice"of the anchor.The paper describes in detail the development of the model and the calibration/determination of its parameters.The suggested model captures well the coupled behavior in which the pull-out process leads to an increase in the confining stress due to dilative behavior.

Tribological behavior of ZK60Gd alloy reinforced by SiC particles after precipitation hardening

In this research, the effect of precipitation hardening on the tribological behavior of the ZK60Gd/SiC composite was studied. For this purpose, ZK60Gd alloy containing with 5 and 10 wt% SiC were produced with stir casting method. The microstructure characterization of the samples showed the wide distributions of Mg_(7)Zn_(3) and Gd(Mg_(0.5)Zn_(0.5)) precipitates were formed during casting. The results of hardness measurement after precipitation hardening at different temperatures showed that the hardness peck was obtained at 175 ℃. The wear tests with different loads(10, 40, 60, 90, and 120 N) and velocities(0.1, 0.3, 0.6, and 0.9 m/s) were performed on the as-cast and heat treated sample at 125, 175, and 225 for 12 h. Between the different precipitation hardening conditions, the precipitation hardened samples at 175 ℃ had the highest hardness values and least wear rate. The sample containing 10% reinforcement had the least wear rate between the unreinforced alloy and the composites. The results showed that abrasive, adhesive, delamination, MML, and fatigue wear mechanisms were the dominant wear mechanisms for the composite samples. In contrast, the dominant wear mechanism for the unreinforced samples was abrasive, adhesive,delamination, MML, and plastic deformation.

Microstructure,Texture Evolution,and Strain Hardening Behaviour of As-extruded Mg-Zn and Mg-Y Alloys under Compression

Microstructure,texture evolution and strain hardening behaviour of the Mg-1Y and Mg-1Zn(wt%)alloys were investigated under room temperature compression.Microstructural characterization was performed by optical microscopy,scanning electron microscopy,electron back scattered diffraction and transmission electron microscopy.The experimental results show that Mg-1Zn alloy exhibits conventional three-stage strain hardening curves,while Mg-1Y alloy exhibits novel six-stage strain hardening curves.For Mg-1Y alloy,rare earth texture leads to weak tensile twinning activity in compression and consequently results in a moderate evolution to<0001>texture.Moreover,inefficient tensile twinning activity and weak slip-twinning interaction give rise to excellent ductility and high hardening capacity but low strain hardening rate.For Mg-1Zn alloy,basal texture leads to pronounced tensile twinning activity in compression and consequently results in rapid evolution to<0001>texture.The intense tensile twinning activity and strong slip-twinning interaction lead to high strain hardening rate but poor ductility and low hardening capacity.

Model of Surface Texture for Honed Gear Considering Motion Path and Geometrical Shape of Abrasive Particle

Gear power-honing is mainly applied to finish small and medium-sized automotive gears,especially in new energy vehicles.The distinctive curved surface texture greatly improves the noise emission and service life of honed gears.The surface texture for honed gear considering the motion path and geometrical shape of abrasive particles has not been investigated.In this paper,the kinematics of the gear honing process is analyzed,and the machining marks produced by the abrasive particles of honing wheel scratching abrasive particles against the workpiece gear are calculated.The tooth surface roughness is modeled considering abrasive particle shapes and material plastic pile-ups.This results in a mathematical model that characterizes the structure of the tooth surface and the orientation of the machining marks.Experiments were used to verify the model,with a maximum relative error of less than 10%when abrasive particles are spherical.Based on this model,the effects of process parameters on the speeds of discrete points on the tooth flank,orientations of machining marks and roughness are discussed.The results show that the shaft angle between the workpiece gear and the honing wheel and the speed of the honing wheel is the main process parameters affecting the surface texture.This research proposes a surface texture model for honed gear,which can provide a theoretical basis for optimizing process parameters for gear power-honing.

A Review of Soy-Tannin Gelling for Resins Applications

Soy flour(SF),soy protein and soy protein isolates(SPI)have been the focus of increasing research on their application as new materials for a variety of applications,mainly for wood adhesives and other resins.Tannins too have been the focus of increasing research for similar applications.While both materials are classed as non-toxic and have achieved interesting results the majority of the numerous and rather inventive approaches have still relied on some sort of hardeners or cross-linkers to bring either of them or even their combination to achieve acceptable results.The paper after a presentation of the two materials and their characteristics concentrates on the formation of gels,gelling and even hardening in the case of soy-tannin combined resins.The chapter than finishes with details of the formation of resins giving suitable wood adhesive of acceptable performance by the covalent coreaction of soy protein and tannin without any other hardener,thus totally bio-sourced,non-toxic and environment friendly as a base of further advances to expect in future by these two materials combination.

Design of Novel and Low Cost Triple-node Upset Self-recoverable Latch

With the development of semiconductor technology,the size of transistors continues to shrink.In complex radiation environments in aerospace and other fields,small-sized circuits are more prone to soft error(SE).Currently,single-node upset(SNU),double-node upset(DNU)and triple-node upset(TNU)caused by SE are relatively common.TNU’s solution is not yet fully mature.A novel and low-cost TNU self-recoverable latch(named NLCTNURL)was designed which is resistant to harsh radiation effects.When analyzing circuit resiliency,a double-exponential current source is used to simulate the flipping behavior of a node’s stored value when an error occurs.Simulation results show that the latch has full TNU self-recovery.A comparative analysis was conducted on seven latches related to TNU.Besides,a comprehensive index combining delay,power,area and self-recovery—DPAN index was proposed,and all eight types of latches from the perspectives of delay,power,area,and DPAN index were analyzed and compared.The simulation results show that compared with the latches LCTNURL and TNURL which can also achieve TNU self-recoverable,NLCTNURL is reduced by 68.23%and 57.46%respectively from the perspective of delay.From the perspective of power,NLCTNURL is reduced by 72.84%and 74.19%,respectively.From the area perspective,NLCTNURL is reduced by about 28.57%and 53.13%,respectively.From the DPAN index perspective,NLCTNURL is reduced by about 93.12%and 97.31%.The simulation results show that the delay and power stability of the circuit are very high no matter in different temperatures or operating voltages.

Mg-3Al-1Zn alloy deformed along different strain paths: Role of latent hardening

The mechanical properties of magnesium alloy AZ31 were investigated experimentally with visco-plastic self-consistent modeling. Tension,compression and plane strain compression(PSC) tests were performed along 3 directions of a hot rolled plate, and the material parameters input in the model were fitted with the uniaxial stress-strain curves. The critical resolved shear stress(CRSS) for tension twinning was modeled with a modified Voce hardening law first decreasing, and then increasing with strain, that could reproduce better the flow stress for twin-predominant deformation. Such CRSS evolution may better model twin nucleation, propagation and growth. Firstly simulations were carried out assuming latent hardening coefficients for slip by other slip systems equal to self-hardening. Then different heterogeneous latent hardening were used, whose values were based on dislocation dynamics simulations from the literature. This study shows that equal self and latent hardening can reproduce the stress strain curves and plastic anisotropy as well as heterogeneous mode on mode latent hardening.Discrepancies between simulations and experimental results from PSC are explained by an under-estimation of twinning for some PSC strain paths.

Hardening effects of sheared precipitates on {1121} twinning in magnesium alloys

The interactions between a plate-like precipitate and two twin boundaries(TBs)({1012},{1121}) in magnesium alloys are studied using molecular dynamics(MD) simulations. The precipitate is not sheared by {1012} TB, but sheared by {1121} TB. Shearing on the(110) plane is the predominant deformation mode in the sheared precipitate. Then, the blocking effects of precipitates with different sizes are studied for {1121} twinning. All the precipitates show a blocking effect on {1121} twinning although they are sheared, while the blocking effects of precipitates with different sizes are different. The blocking effect increases significantly with the increasing precipitate length(in-plane size along TB) and thickness, whereas changes weakly as the precipitate width changes. Based on the revealed interaction mechanisms, a critical twin shear is calculated theoretically by the Eshelby solutions to determine which TB is able to shear the precipitate. In addition, an analytical hardening model of sheared precipitates is proposed by analyzing the force equilibrium during TB-precipitate interactions. This model indicates that the blocking effect depends solely on the area fraction of the precipitate cross-section, and shows good agreement with the current MD simulations. Finally, the blocking effects of plate-like precipitates on the {1012} twinning(non-sheared precipitate), {1121} twinning(sheared precipitate) and basal dislocations(non-sheared precipitate) are compared together. Results show that the blocking effect on {1121} twinning is stronger than that on {1012} twinning, while the effect on basal dislocations is weakest. The precipitate-TB interaction mechanisms and precipitation hardening models revealed in this work are of great significance for improving the mechanical property of magnesium alloys by designing microstructure.

Energy absorption characteristics of novel high-strength and hightoughness steels used for rock support

Nowadays,the development of novel metallic materials for rock support have attracted research interests since they can significantly improve the deformation and energy absorption capacities of rock bolts.Although previous studies proved the importance and mechanical advantages of utilizing high-strength and high-toughness(HSHT)steels in rock support,there is no systematic analysis to reveal the essential energy absorption parameter and the guidelines for further development of metallic rock support materials.This paper analyzes the energy absorption characteristics of novel HSHT steels(negative Poisson’s ratio(NPR)and twinning-induced plasticity(TWIP)steels)in comparison with conventional rock support materials.A physically based crystal plasticity(CP)model was set up and calibrated to study the effect of strain hardening rate(SHR).Meanwhile,the roles of underlying physical mechanisms,i.e.the dislocation density and twin volume fraction,were studied.The results show that the improvement of energy absorption density(EAD)is essential for further development of rock support materials,besides the increase of energy absorption rate(EAR)for previous development of conventional rock support materials.The increase of EAD requires increases of both strength and deformation capacity of materials.For HSHT steels,the decrease of SHR has a positive effect on the improvement of EAD.In addition,the increase of EAD is followed by the increase of twin volume fraction and the decrease of plastic Poisson’s ratio which can promote deformation plasticity of materials.Meanwhile,the increase of EAR is correlated with the accumulation of dislocation density,which can increase the strength of materials.This paper provides the theoretical basis and guidelines for developing rock support materials in deep underground engineering and other related fields.