Visual Study on Flow and Operational Characteristics of Flat Plate Closed Loop Pulsating Heat Pipes

This paper presents an experimental study including visualization on a flat plate closed loop pulsating heat pipes.It consists of a total of 40 channels with square cross section(2 mm×2 mm,165 mm long) machined directly on an aluminum plate(180 mm×120 mm×3 mm) covered by a transparent plate.The working fluid employed is ethanol.As a result,various flow patterns and their transitions are observed and found to be related to the fluid fill ratio,input heat load and the device orientation.Also the operational characteristics and working mechanism are discussed.

Parametric Influence on Thermal Performance of Flat Plate Closed Loop Pulsating Heat Pipes

This paper presents an experimental study on a flat plate closed loop pulsating heat pipes. It consisted of total 40 channels with square cross section （2 × 2 mm^2, 165 mm long） machined directly on an aluminum plate（180×120×3 nm^2）, which was covered by a transparent plate. The working fluid employed was ethanol. As the results, the influence parameters of thermal performance were investigated, such as filling ratio, heat load and operational orientations etc. Filling ratio was found to be a critical parameter, and its effect was rather complicated. According to its values the PHP plate could have four distinct working zones with different operational characteristics and heat transfer performance. The effect of heat load on thermal performance was found to be positive, and in general, iucrcasing the heat load would improve heat transfer performance. In order to analyze the effect of gravity on thermal performance, three different heat modes and total seven tilt angles were tested and compared. Successful operation at all orientations with respect to gravity was also achieved.

Experimental Thermal Performance of Different Capillary Structures for Heat Pipes

The temperature control in electronic packaging is the key in numerous applications,to avoid overheating and hardware failure.Due to high capability of heat transfer,good temperature uniformity,and no power consumption,heat pipes can be widely used for heat dissipation of electronic components.This paper reports an experimental thermal analysis of different capillary structures for heat pipes.The wicks considered are metal screens,axial microgrooves,and sintered metal powder.The heat pipes are made of copper,a 200 mm length tube and a 9.45 mm external diameter.Working fluid used was distilled water.The devices are investigated in three positions:0,90,and 270°to the horizontal under powers of 5 up to 45 W.The results show that in horizontal(0°)and with the evaporator under the condenser(270°),the heat pipes showed similar results.Nevertheless,in the reverse condition(the position against the gravity with the evaporator above the condenser,90°),the heat pipe with sintered wick presented the best thermal performance,as it has the lowest thermal resistance and supported a higher power.Besides that,the sintered powder capillary structure demonstrates the most homogeneous thermal behavior for every position,making the most suitable for applications susceptible to diverse inclinations.

Solar Collectors of Buildings Facade Based on Aluminum Heat Pipes with Colored Coating

A variety of liquid thermal solar collectors designs used for water heating have been developed by the previous researchers. But the majority of them do not meet the requirements on small weight, easy assembling and installing, versatility, scalability and adaptability of the design, which are particularly important when they are facade integrated. In order to avoid the above mentioned drawbacks of the liquid thermal collectors, the authors propose to apply to them extruded aluminum alloy made heat pipes of originally designed cross-sectional profile with wide fins and longitudinal grooves. Such solar collectors could be a good solution for building facade and roof integration, because they are assembled of several standard and independent, hermetically sealed and light-weight modules, easy mounted and ＂dry＂ connected to the main pipeline. At that, their thermal performances are not worse than of the other known ones made of heavier and more expensive copper with higher thermal conductance, or having entire rigid designs. Some variants of the developed solar collectors shaping of the assembled modules for building facade or roof integration are proposed. Variously colored coatings to the absorbers are developed and made of carbon-siliceous nano-composites by means of sol-gel method. Their optical performances were compared with ＂anodized black＂. It is stated that colored coatings have a good prospect in thermal SCs （solar collectors） adaptation to building facades decoration, but the works on study and upgrade of their performances should be continued.

Analysis of Heat Transfer Performance of Oscillating Heat Pipes Based on a Central Composite Design

Oscillating heat pipes (OHPs) are very promising cooling devices. Their heat transfer performance is af- fected by many factors, and the form of the relationship between the performance and the factors is complex and non-linear. In this paper, the effects of charging ratio, inclination angle, and heat input and their interaction effects on heat transfer performance of a looped copper-water OHP are analyzed. First, suppose that the relationship between the response and the variables approximates a second-order model. And use the central composite design to arrange the ex- periment. Then, the method of least squares is used to estimate the parameters in the second-order model. Finally, multi- variate variance analysis is used to analyze the model. The results show that the assumption is right, that is to say, the re- lationship is well modeled by a second-order function. Among the three main effect variables, the effect of inclination angle is the most significant, but their interaction effects are not significant. In the range of the considered factors, both the optimum charging ratio and the optimum inclination angle increase as the heating water flow rate increases.

A review on application of nanofluid in various types of heat pipes

Nanotechnology is widely used in heat transfer devices to improve thermal performance.Nanofluids can be applied in heat pipes to decrease thermal resistance and achieve a higher heat transfer capability.In the present article,a comprehensive literature review is performed on the nanofluids’ applications in heat pipes.Based on reviewed studies,nanofluids have a high capacity to boost the thermal behavior of various types of heat pipes such as conventional heat pipes,pulsating heat pipes,and thermosyphons.Besides,it is observed that there must be a selected amount of concentration for the high-performance utilization of nanoparticles;high concentration of nanoparticles causes a higher thermal resistance which is mainly attributed to increment in the dynamic viscosity and the higher possibility of particles’ agglomeration.Enhancement in heat transfer performance is the result of increasing in nucleation sites and the intrinsically greater nanofluids’ thermal conductivity.

Numerical investigation on the startup performance of high-temperature heat pipes for heat pipe cooled reactor application

A suitable model for high-temperature heat pipe startup is a prerequisite to realizing the numerical simula-tion for the heat pipe cooled reactor startup from the cold state.It is required that this model not only describes the transient behavior during the startup period,but also reduces the computing resources of the heat pipe cooled reactor simulation in the simplest way.In this study,a simplified model that integrates the two-zone and network models is proposed.In this model,vapor flow in the vapor space,evaporation,and condensation in the vapor–liquid interface are decoupled with heat conduction to achieve a fast calculation of the transient characteristics of the heat pipe.An experimental system for a high-temperature heat pipe was developed to validate the proposed model.A potassium heat pipe was utilized as the experimental material.Startup experiments were performed with differ-ent heating powers.Compared with the experimental results,the accuracy of the proposed model was verified.Moreover,the proposed model can predict the vapor flow,pressure drop,and temperature drop in the vapor space.As indicated by the analysis results,the essential requirements for successful startup are also determined.The heat pipe cannot achieve a successful startup until the heating power satisfies these requirements.All the discussions indicate the capability of the proposed model for the simulation of a high-temperature heat pipe startup from the frozen state;hence,can act as a basic tool for the heat pipe cooled reactor simulation.

Capillary force of a novel skew-grooved wick structure for micro heat pipes

In order to improve the capillary force of grooved wick, a novel skew-grooved wick structure was proposed for micro heat pipes. Risen meniscus experiments were carried out to research the capillary force of the skew-grooved and rectangle-grooved wick and a comparison of capillarity between the two wick structures was explored. A theoretical capillary force model of skew-grooved wick structure was also developed to calculate its effective capillary radius by comparing with the rectangle-grooved wick. From the experimental results, the maximum capillary force of the skewed-grooved wick is 8.62% larger than that of the rectangle-grooved wick. From the theoretical analysis, because the skewed-grooved wick has a smaller effective capillary radius, its maximum capillary force is 8.64% larger than that of the rectangle-grooved wick. The results indicate that the skew-grooved wick provides larger capillary force than the rectangle-grooved wick.

Experimental and Simulation Studies on Cold Welding Sealing Process of Heat Pipes

Sealing quality strongly affects heat pipe performance, but few studies focus on the process of heat pipe sealing. Cold welding sealing technology based on a stamping process is applied for heat pipe sealing. The bonding mechanism of the cold welding sealing process （CWSP） is investigated and compared with the experimental results obtained from the bonding interface analysis. An orthogonal experiment is conducted to observe the effects of various parameters, including the sealing gap, sealing length, sealing diameter, and sealing velocity on bonding strength. A method with the utilization of saturated vapor pressure inside a copper tube is proposed to evaluate bonding strength. A corresponding finite element model is developed to investigate the effects of sealing gap and sealing velocity on plastic deformation during the cold welding process. Effects of various parameters on the bonding strength are determined and it is found that the sealing gap is the most critical factor and that the sealing velocity contributes the least effect. The best parameter combination （AIB3CID3, with a 0.5 mm sealing gap, 6 mm sealing length, 3.8 mm sealing diameter, and 50 mm/s sealing velocity） is derived within the experimental parameters. Plastic deformation results derived from the finite element model are consistent with those from the experiment. The instruction for the CWSP of heat pipes and the design of sealing dies of heat pipes are provided.

A Numerical Investigation of the Thermal Performances of an Array of Heat Pipes for Battery Thermal Management

A comparative numerical study has been conducted on the thermal performance of a heat pipe cooling system considering several influential factors such as the coolant flow rate,the coolant inlet temperature,and the input power.A comparison between numerical data and results available in the literature has demonstrated that our numerical procedure could successfully predict the heat transfer performance of the considered heat pipe cooling system for a battery.Specific indicators such as temperature,heat flux,and pressure loss were extracted to describe the characteristics of such a system.On the basis of the distributions of the temperature ratio of the battery surface,together with the heat flux and the streamlines around the heat pipe condenser,we conclude that the low disturbance of the coolant is the cause of the temperature gradient along the fluid flow direction.

Experimental investigation of thermal performance characteristics of sintered copper wicked and grooved heat pipes:A comparative study

Heat pipes are most frequently used for thermal management solutions.Selection of right type of heat pipe for a specific scenario is utmost necessary for best outcomes.The purpose of this research is comparison of thermal performance characteristics of sintered copper wicked and grooved heat pipes,which are mostly used types of heat pipes.Distilled water filled heat pipes were tested through experimentation in gravity assisted position.Experimental outcomes have been compiled in terms of capillary pressure,operating temperature,thermal resistance and heat transfer coefficient.Capillary pressure is high in sintered heat pipes compared to grooved heat pipes irrespective of groove dimensions.Grooved heat pipes have lower operating temperature compared to sintered heat pipes at the same heat load.At 8 W,compared to sintered heat pipes,grooved heat pipes have 8.24% lower condenser surface temperature,4.41% lower evaporator surface temperature and 7.79% lower saturation temperature.Thermal resistance of sintered heat pipe is much lower than grooved heat pipe.The maximum relative difference of 63.8% was observed at 8 W.Heat transfer coefficient of sintered heat pipe was observed double compared to grooved heat pipe at 8 W heat load.Thermal resistance and hence heat transfer coefficient of sintered heat pipe change almost in a linear manner with respect to heat load but unexpectedly turning point is observed in thermal resistance and heat transfer coefficient of grooved heat pipe.Grooved heat pipes attain equilibrium much earlier compared to sintered ones.Varying heat loads from 4 to 20 W causes variation in equilibrium establishment time from 7 to 4 min for grooved and from 10 to 7 min for sintered heat pipes.

Two-Phase Flow Modeling in a Single Closed Loop Pulsating Heat Pipes

Mathematical modeling of pulsating heat pipes through ‘first’ principles is a contemporary problem which remains quite elusive. Simplifications and assumptions made in all the modeling approaches developed so far render them unsuitable for engineering design. In this paper, a more realistic modeling scheme is presented which provides considerable try for thought toward the next progressive step. At high enough heat flux level, closed loop pulsating heat pipes experience a bulk internal unidirectional fluid circulation. Under such a condition, conventional two-phase flow modeling in capillary tubes may be applied. This has been attempted for single-loop PHPs. A homogeneous model and a separated two-fluid flow model based on simultaneous conservation of mass, momentum and energy, have been developed for an equivalent ‘open flow’ system. The model allows prediction of two-phase flow parameters in each sub-section of the device thereby providing important insights into its operation. The concept of ‘void fraction constraint’ in pulsating heat pipe operation is introduced and its relevance to future modeling attempts is outlined.

Performances of Flat Plate Pulsating Heat Pipes

Flat plate pulsating heat pipe is useful for hot spot heat spreader. Two kinds of flat plate spreader of pulsating heat pipe are designed, fabricated and experimented. For the embedded circular capillary type, the transferred heat flux could reach 32 W/cm2, the smallest thermal resistance for acetone, methanol and FC-72 were respectively 0.50, 0.57 and 0.40℃/W. While for the square capillary type, the transferred heat flux could reach 26 W/cm2, the equivalent thermal conductivity could reach 3211 W/（m. ℃）. There are ranges of optimal transferred power and filling ratio for different working liquid. If the transferred power is constant, changing the heating area and the place has little effects on the performance.

Testing Thermal Properties of Cooling Device with Heat Pipes to Improve His Heat Transfer Ability

This paper deals about testing thermal properties of the cooling device with heat pipes at inclination position, in consequence of using the natural convection to improve heat transfer properties. Head point testing of cooling device is monitoring temperature on the aluminium block of energy converter, heat pipes and ribs under temperature condition 30 ℃ in thermostatic chamber. Testing of the device was performed at tilt angles positions 0, 10 and 20° from the vertical level. The heat flux loaded to energy converter was 450 W. The next goal of the paper is to research on influence working position of the wick heat pipe on their thermal performance. In this research heat pipes were made with capillary structure sintered from copper powder granularity 100, 63 and 50 μm filled with water and ethanol. Next heat pipe thermal performance was performed by measuring heat source and working positions. Knowledge of these two research goals can bring potential improvements in purpose of cooling device for effective heat sink from high power electronic components.

A Comprehensive Review of Thermal Performance Improvement of High-Temperature Heat Pipes

Energy efficiency issues are being focused on the growing concern of global warming and environmental pollution.The high-temperature heat pipe(HTHP) is an effective and environmental-friendly heat transfer device employed in many industries,including solar power generation,high-temperature flue gas waste heat recovery,industrial furnaces,nuclear industries,and aviation.As a critical factor in HTHPs,thermal performance is mainly introduced in the entire paper.To date,most reviews have been published concerning one or several application scenarios.However,to the best of authors' knowledge,it is hard to find a review discussing how to improve the thermal performance of HTHPs comprehensively.First,the impact on the performance of three main components of HTHPs over the past 30 years is introduced:the working fluid,the HTHP structure,and the wick structure.Herein,it is a considerable review of the optimal operating conditions for each direction,and we expect this paper contribute to improving the thermal performance of HTHPs.Then,current numerical simulations and theoretical research on the heat transfer limit of HTHPs are recommended.The significant hypotheses used in numerical simulations and the present theoretical studies are compiled here.Finally,some potential future directions and tentative suggestions for HTHP research are put forward.

The thermal analysis of the heat dissipation system of the charging module integrated with ultra-thin heat pipes

Electric vehicles(EV)played an important role fighting greenhouse gas emissions that contributed to global warming.The construction of the charging pile,which was called as the"gas station"of EV,developed rapidly.The charging speed of the charging piles was shorted rapidly,which was a challenge for the heat dissipation system of the charging pile.In order to reduce the operation temperature of the charging pile,this paper proposed a fin and ultra-thin heat pipes(UTHPs)hybrid heat dissipation system for the direct-current(DC)charging pile.The L-shaped ultra-thin flattened heat pipe with ultra-high thermal conductivity was adopted to reduce the spreading thermal resistance.ICEPAK software was used to simulate the temperature and flow profiles of the new design.And various factors that affected the heat dissipation performance of the system were explored.Simulation results showed that the system had excellent heat dissipation capacity and achieved good temperature uniformity.Rather than solely relied on the fans,this new design efficiently dissipated heat with a lower fan load and less energy consumption.

Heat Transfer Performance of Microgroove Back Plate Heat Pipes with Working Fluid and Heating Power

Micro heat pipes(MHP) cooling is one of the most efficient solutions to radiate heat for high heat flux electronic components in data centers. It is necessary to improve heat transfer performance of microgroove back plate heat pipes. This paper discusses about influence on thermal resistance through experiments and numerical simulation with different working fluids, filling ratio and heat power. Thermal resistance of the CO2 filled heat pipe is 14.8% lower than the acetone filled heat pipe. In the meantime, at the best filling ratio of 40%, the CO2 filled heat pipe has the optimal heat transfer behavior with the smallest thermal resistance of 0.123 K/W. The thermal resistance continues to decline but the magnitude of decreases is going to be minor. In addition, this paper illustrates methods about how to enhance heat pipe performance from working fluids, filling ratio and heat power, which provides a theoretical basis for practical applications.

Development of sintered Ni-Cu wicks for loop heat pipes

The present study fabricated a series of capillary wicks for loop heat pipes (LHPs), using two different methods, the cold-pressing sintering and direct loose sintering, and experimentally investigated the effect of different methods, compositions and sintering parameters on their properties in terms of porosity, permeability and pore radius. Porosity and pore radius were measured by the Archimedes method and Scanning Electron Microscope (SEM), respectively. Permeability of the wicks was compared by calculation using empirical equation. Results show that capillary wicks were successfully fabricated by using two different methods; the optimal capillary wick was found to be sintered at 650°C for 30 min, using direct loose sintering technique, with 90% nickel and 10% copper. The wicks could reach the porosity of 70.07% and the permeability of 10?13 m2 order, with mean pore radius of 0.54 μm.

Challenges and recent progress in thermal management with heat pipes for lithium-ion power batteries in electric vehicles

Electric vehicles(EVs)are globally undergoing rapid developments,and have great potentials to replace the traditional vehicles based on fossil fuels.Power-type lithium-ion batteries(LIBs)have been widely used for EVs,owing to high power densities,good charge/discharge stability,and long cycle life.The driving ranges and acceleration performances are gaining increasing concerns from customers,which depend highly on the power level of LIBs.With the increase in power outputs,rising heat generation significantly affects the battery performances,and in particular operation safety.Meanwhile,the cold-start performance is still an intractable problem under extreme conditions.These challenges put forward higher requirements for a dedicated battery thermal management system(BTMS).Compared to traditional BTMSs in EVs,the heat pipe-based BTMS has great application prospects owing to its compact structure,flexibility,low cost,and especially high thermal conductivity.Encompassing this topic,this review first introduces heat generation phenomena and temperature characteristics of LIBs.Multiple abuse conditions and thermal runaway issues are described afterward.Typical cooling and preheating methods for designing a BTMS are also discussed.More emphasis on this review is put on the use of various heat pipes for BTMSs to enhance the thermal performances of LIBs.For lack of wide application in actual EVs,more efforts should be made to extend the use of heat pipes for constructing an energy-efficient,cost-effective,and reliable BTMS to improve the performances and safety of EVs.

Experimental Study of Flow Patterns and Improved Configurations for Pulsating Heat Pipes

A series of experiments were performed on three types of closed loop pulsating heat pipes （PHPs）, intending to investigate various kinds of flow patterns, and to develop some improved configurations for the PHPs. Optical visualization results indicated that there might exist three flow patterns, i.e. bubble-liquid slug flow, semi-annular flow and annular flow, corresponding to different working conditions. For a given geometry and an adequate fill ratio, the PHPs had the self-adjusting characteristic for the flow patterns （from slug flow to semi-annular and then to annular flow） to meet the demands of the increasing heat input. Two special configurations, one with alternately varying channel diameter, the other equipped with one section of thicker tube, were found to be advantageous in establishing and maintaining reliable circulation of the working fluid. The thermal performance of the PHPs was examined over a range of working conditions. Comparing with the normal PHP with uniform diameter, either of the improved PHPs exhibited higher thermal performance.