Achieving a high-strength dissimilar joint of T91 heat-resistant steel to 316L stainless steel via friction stir welding

The reliable welding of T91 heat-resistant steel to 316L stainless steel is a considerable issue for ensuring the safety in service of ultrasupercritical power generation unit and nuclear fusion reactor,but the high-quality dissimilar joint of these two steels was difficult to be obtained by traditional fusion welding methods.Here we improved the structure-property synergy in a dissimilar joint of T91 steel to 316L steel via friction stir welding.A defect-free joint with a large bonding interface was produced using a small-sized tool under a relatively high welding speed.The bonding interface was involved in a mixing zone with both mechanical mixing and metallurgical bonding.No obvious material softening was detected in the joint except a negligible hardness decline of only HV~10 in the heat-affected zone of the T91 steel side due to the formation of ferrite phase.The welded joint exhibited an excellent ultimate tensile strength as high as that of the 316L parent metal and a greatly enhanced yield strength on account of the dependable bonding and material renovation in the weld zone.This work recommends a promising technique for producing high-strength weldments of dissimilar nuclear steels.

The skeleton of 5,7-fused bicyclic imidazole-diazepine for heat-resistant energetic materials

In light of the low yields and complex reaction routes of some well-known 5,5-fused and 5,6-fused bicyclic compounds,a series of 5,7-fused bicyclic imidazole-diazepine compounds were developed with high yields by only two efficient steps.Significantly,the seven-membered heterocyclic ring has a stable energetic skeleton with multiple modifiable sites.However,the 5,7-fused bicyclic energetic compounds were rarely reported in the area of energetic materials.Three neutral compounds 1,2 and 4 were synthesized in this work.To improve the detonation performances of the 5,7-fused neutral compounds,corresponding perchlorate 1a and 2a were further developed.The physicochemical and energetic performances of all newly developed compounds were experimentally determined.All newly prepared energetic compounds exhibit high decomposition temperatures(Td:243.8-336℃)and low mechanical sensitivities(IS:>15 J,FS:>280 N).Among them,the velocities performances of 1a(Dv=7651 m/s)and 4(Dv=7600 m/s)are comparable to that of typical heat-resistant energetic material HNS(Dv=7612 m/s).Meanwhile,the high decomposition temperature and low mechanical sensitivities(Td=336℃;IS=32 J;FS>353 N)of 4 are superior to that of HNS(Td=318℃;IS=5 J;FS=250 N).Hence,the 5,7-fused bicyclic compounds with high thermostability,low sensitivities and adjustable detonation performance have a clear tendency to open up a new space for the development of heat-resistant energetic materials.

Microstructure and mechanical properties of a cast heat-resistant rare-earth magnesium alloy

Microstructure,mechanical properties and phase transformation of a heat-resistant rare-earth(RE)Mg-16.1Gd-3.5Nd-0.38Zn-0.26Zr-0.15Y(wt.%)alloy were investigated.The as-cast alloy is composed of equiaxedα-Mg matrix,net-shaped Mg5RE and Zr-rich phases.According to aging hardening curves and tensile properties variation,the optimized condition of solution treatment at 520℃for 8 h and subsequent aging at 204℃for 12 h was selected.The continuous secondary Mg5RE phase predominantly formed at grain boundaries during solidification transforms to residual discontinuousβ-Mg5RE phase and fine cuboid REH2particles after heat treatment.The annealed alloy exhibits good comprehensive tensile property at 350℃,with ultimate tensile strength of 153 MPa and elongation to fracture of 6.9%.Segregation of RE elements and eventually RE-rich precipitation at grain boundaries are responsible for the high strength at elevated temperature.

Construction of Electrocatalytic and Heat-Resistant Self-Supporting Electrodes for High-Performance Lithium–Sulfur Batteries

Boosting the utilization efficiency of sulfur electrodes and suppressing the“shuttle effect”of intermediate polysulfides remain the critical challenge for high-performance lithium-sulfur batteries(LSBs).However,most of reported sulfur electrodes are not competent to realize the fast conversion of polysulfides into insoluble lithium sulfides when applied with high sulfur loading,as well as to mitigate the more serious shuttle effect of polysulfides,especially when worked at an elevated temperature.Herein,we reported a unique structural engineering strategy of crafting a unique hierarchical multifunctional electrode architecture constructed by rooting MOF-derived CoS2/carbon nanoleaf arrays(CoS2-CNA)into a nitrogen-rich 3D conductive scaffold(CTNF@CoS2-CNA)for LSBs.An accelerated electrocatalytic effect and improved polysulfide redox kinetics arising from CoS2-CNA were investigated.Besides,the strong capillarity effect and chemisorption of CTNF@CoS2-CNA to polysulfides enable high loading and efficient utilization of sulfur,thus leading to high-performance LIBs performed not only at room temperature but also up to an elevated temperature(55°C).Even with the ultrahigh sulfur loading of 7.19 mg cm?2,the CTNF@CoS2-CNA/S cathode still exhibits high rate capacity at 55°C.

Influence of Creep Strength of Weld on Interfacial Creep Damage of Dissimilar Welded Joint between Martensitic and Bainitic Heat-Resistant Steel

The mechanical properties, creep rupture strength, creep damage and failure characteristics of dissimilar metal welded joint （DMWJ） between martensitic （SA213T91） and bainitic heat-resistant steel （12Cr2MoWVTiB（G102）） have been investigated by means of pulsed argon arc welding, high temperature accelerated simulation, mechanical and creep rupture test, and scanning electronic microscope （SEM）. The results show that there is a marked drop of mechanical properties of undermatching joint, and low ductility cracking along weld/G102 interface is induced due to creep damage. Creep rupture strength of overmatching joint is the least. The mechanical properties of medium matching joint are superior to those of overmatching and undermatching joint, and creep damage and failure tendency along the interface of weld/G102 are lower than those of overmatching and undermatching joint after accelerated simulation for 500 h, 1 000 h, 1 500 h, and the creep rupture strength of medium matching joint is the same as that of undermatching joint. Therefore, it is reasonable that the medium matching material is used for dissimilar welded joint between martensitic and bainitic steel.

Dissolution Behavior of Delta Ferrites in Martensitic Heat-resistant Steel for Ultra Supercritical Units Blades

The dissolution behavior of delta ferrites in martensitic heat-resistant steel was studied.And the reason why the dissolution rate of delta ferrites decreased with dissolution time was discussed.The experimental results show that the chemical compositions of delta ferrites negligibly change with dissolution time.The decrease of dissolution rate of delta ferrites with dissolution time should be attributed to the change of shape and distribution of delta ferrites.The shape of delta ferrites tends to transfer from polygon to sphere with dissolution time,causing the decrease of specific surface area of delta ferrites.The distribution position of delta ferrites tends to transfer from boundaries of austenite grains to interior of austenite grains with dissolution time,decreasing the diffusion coefficient of alloy atoms.Both them decrease the dissolution rate of delta ferrites.

High-temperature oxidation behavior of 9Cr‒5Si‒3Al ferritic heat-resistant steel

To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature oxidation behavior of 9Cr‒5Si and 9Cr‒5Si‒3Al ferritic heat-resistant steels at 900 and 1000℃.The characteristics of the oxide layer were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive spectroscopy.The results show that the oxidation kinetics curves of the two tested steels follow the parabolic law,with the parabolic rate constant kp of 9Cr‒5Si‒3Al steel being much lower than that of 9Cr‒5Si steel at both 900 and 1000℃.The oxide film on the surface of the 9Cr‒5Si alloy exhibits Cr2MnO4 and Cr2O3 phases in the outer layer after oxidation at 900 and 1000℃.However,at oxidation temperatures of 900 and 1000℃,the oxide film of the 9Cr‒5Si‒3Al alloy consists only of Al2O3 and its oxide layer is thinner than that of the 9Cr‒5Si alloy.These results indicate that the addition of Al to the 9Cr‒5Si steel can improve its high-temperature oxidation resistance,which can be attributed to the formation of a continuous and compact Al2O3 film on the surface of the steel.

Microstructure and Corrosion Resistance of CrN and CrN/TiN Coated Heat-Resistant Steels in Molten Aluminum Alloy

The components of the equipment for processing the Al melts into the molded parts can be markedly corroded by the molten Al. In this study, a 4 μm CrN coating or CrN/TiN multilayer coating for providing the physical and chemical barriers between the molten reactive Al and the steel substrate were deposited by Cathodic Arc Evaporation onto 10 mm-thick heat-resistant steel plates. The dipping tests were conducted in a 700℃ A356 melt for 1 to 21 h at intervals of 3 h. The damage of the coated steel was eva...

HEAT-RESISTANT COMPOSITES CURED BY ELECTRON BEAM

Electron beam (EB) curing of composites has many advantages. Heat-resistant EB-curing composites could substitute polyimide composites used in aeronautical engines. In this paper, the effects of catalyst and dose on the cured resin were investigated. The heat-resistance of the resin cured by EB was evaluated by dynamic mechanical analysis (DMA). The experimental results show that the mechanical properties of the composites cured by EB could meet the specifications of aeronautical engines at 250 degreesC.

Mechanical and Electrical Properties of Y-containing Al-Zr Heat-resistant Alloy Produced by Dynamic ECAE Process

The influence of rare earth Y on the microstructure and mechanical properties of Al-Zr alloy produced by dynamic ECAE was studied by OLYMPUS-BX51M optical microscope(OM),S4800 energy disperse spectroscopy(EDS)and SANS CMT5105 electronic universal material testing machine,and the corresponding equivalent conductivity was also investigated by using QJ48 DC electric bridge.The results show that the tensile strength of Al-Zr conductor first increases and then decreases with the increase of the aging time and temperature,and the highest tensile value can be obtained under the aging temperature of 160°C for 4 h.The ductility and the resistivity of the Al-Zr alloy have inverse proportion to the aging time.The rare earth Y has significantly improved the electrical and mechanical properties of Al-0.3%Zr heat-resistant alloy.In this study,the tensile strength and the elongation of the Al-0.3%Zr-0.2%Y alloy,after aging treatment at 220°C for 14 h,are about 278.49 MPa and 6.7%,respectively,and the equivalent conductivity is about 59.6 IACS.Hence the synthetical properties of the Y-containing alloy are significantly improved compared with traditional Al-0.3%Zr alloy.

Development and Application of a Heat-resistant Low Ni Steel Modified by Rare Earth for Furnace Roller

The low Ni steel modified hy rare earth(3Cr24NiTSiN with an addition of 0.3% Ce)for furnace roller has been developed.Due to the RE(rare earth)addition,a dense oxide film is formed on the steel surface at high temperature,and the oxidation rate is decreased.This film has so good adhesion to the matrix that it will not be peeled off easily.The RE modified steel has excellent oxidation resistance and thermal strength even if being used continuously for a long period at high temperature.This steel roller has a service life of about 4 years com- parable to high Ni steel ones,so the low Ni steel can replace high Ni steel to make furnace roller.The Ni content of this material can be reduced by 65% in comparison with Cr25Ni20Si2 steel,The low Ni steel has better pro- eessing properties including melting,casting and working properties than that of high Ni ones.

Investigation on the strengthening mechanism of S30432 austenitic heat-resistant steel

From the viewpoint of energy-saving and environment protection,it is necessary to develop Ultra Super Critical(USC) fossil-fired power plants.In order to ensure the reliable operation of power plants under high steam conditions,good mechanical properties(particularly high creep strength),corrosion resistance and fabricability are generally required for the heat resistant steels used in USC boilers.Among these heat-resistant steels,S30432 austenitic heat-resistant steels are of interest due to high creep strength,excellent oxidation and corrosion resistance at temperatures up to 650 -700℃.In this paper,the strengthening mechanism of S30432 austenitic heat-resistant steel was investigated based on the precipitation behavior of S30432 during aging and creep at 650℃.Results show that the microstructure of as-supplied S30432 steel is austenite,the main precipitation consists of only Nb(C,N).After aged for 10 000 h or crept for 10 712 h,there is a slight increase in the size of fine Nb(C,N),but the transformation from Nb(C,N) to NbCrN does not occur.Aging and creep results in the precipitation ofε-Cu and M_(23)C_6.The coarsening velocity ofε-Cu particles diminishes greatly and they are still very fine in the long-term creep range.With the increase of aging and creep time M_(23)C_6 carbides tend to coarsen gradually.The size of M_(23)C_6 is larger and the coarsening is easier in contrast toε-Cu and Nb(C,N).Nb(C,N) precipitates in the as-supplied microstructure,while aging and creep result in the precipitation ofε-Cu and M_(23)C_6.High creep rupture strength of S30432 steel is attributed to the precipitation hardening ofε-Cu,Nb(C,N) and M_(23)C_6.Extremely,ε-Cu plays an important role in improving the creep rupture strength of S30432,and at least 61%of the creep rupture strength of S30432 at 650℃results from the precipitation hardening ofε-Cu particles.

EFFECT OF W ON MECHANICAL PROPERTIES OF 12%Cr HEAT-RESISTANT STEEL

The effect of W on mechanical properties of 12% Cr-W-V-Nb heat resistant steel at high temperatures and room temperature is reported.The experimental results indicated that if the W content was about 2.2—3.0 wt-%,there was no obviously change of R.T.tensile strength, but impact toughness decreased with the rise of W content.On the other hand,the increase of W content enhanced the short time stress rupture strength,but did not for the long time one. The increase of W have two effects on the precipitation behavior,promoting Laves formation of type Fe_2W,increasing the precipitated phase amount and speeding up the coarsening pro- cess of precipitated phase at high temperatures.The effect of W on the mechanical properties is closely associated with precipitation behaviors.When the rupture life is short,there has no enough time to coarsen the precipitated phases,so the increase of precipitated phases results in strengthening effect,i.e.the W increases the high temperature strength.After prolonged expo- sure,the evident coarsening took plaee,that decreased the effect of precipitation.

Deformation behavior of 9Cr-3W-3Co martensitic heat-resistant steel

The deformation behavior of 9 Cr-3 W-3 Co heat-resistant steel at a high-temperature range of 1 060-1 260 ℃ and a strain rate of 0.3 s^(-1) was studied using a Gleeble 3800 heat-simulating test machine. The microstructure and precipitation phases of the steel at different temperatures were studied by optical microscopy,scanning electron microscopy,and transmission electron microscopy. The results show that due to its low melting point,coarse grain size,and the segregation of P,S,and Cu at the grain boundary,the thermoplasticity of 9 Cr-3 W-3 Co steel is poor at temperatures higher than 1 200 ℃.The bulk ferrite phase was the main factor affecting the thermoplasticity at 1 100-1 200 ℃.

Inhibitory effects of scorpion venom heat-resistant protein on neurotoxicity of exogenous amyloid beta peptide 1-40

BACKGROUND： Studies have shown that scorpion venom heat-resistant protein （SVHRP） exhibits protective effects on primary cultured hippocampal neurons. OBJECTIVE： To determine the effects of SVHRP on astrocyte activity and synaptic density in the hippocampus induced by amyloid β peptide 1-40 （Aβ1-40） neurotoxicity. DESIGN, TIME AND SETTING： The randomized, controlled, animal experiment was performed at the Central Laboratory, the Laboratory of Human Anatomy, and the Laboratory of Physiology, in Dalian Medical University between March 2006 and June 2008. MATERIALS： Aβ1-40 was provided by Biosource, USA; SVHRP was a patented biological product of Dalian Medical University （No. ZL01 1 06166.9）. METHODS： A total of 27 healthy, 2-month-old, male SD rats were randomly assigned to 3 groups： control, Aβ, and SVHRP, with 9 rats in each group. Alzheimer＇s disease was simulated with 10 μg Aβ1-40 bilaterally injected into the hippocampus of the Aβ and SVHRP groups. The control group was injected with 2 μL 0.05% trifluoroacetic acid. One day following model establishment, the SVHRP group received an intraperitoneal injection of 2 μg/100 g SVHRP, while the control group and Aβ group received 0.5 mL/100 g tri-distilled water, once per day, for 10 consecutive days. MAIN OUTCOME MEASURES： At 16 days following model establishment, synaptophysin （p38） expression in CA1-CA4 regions of the rat hippocampus was determined by immunohistochemistry. Glial fibrillary acidic protein （GFAP） expression surrounding the hippocampal Aβ1-40 injected area was also detected. At 11 days following model establishment, escape latency, swimming time, and distance to target quadrant were measured using the Morris water maze. RESULTS： Compared with the control group, the Aβ group exhibited notably reduced p38 expression （P 〈 0.05） and notably increased GFAP expression in the rat hippocampus （P 〈 0.05）. Water maze results demonstrated that escape latency was prolonged （P 〈 0.05）, and swimming time and distance to the target quadrant were shortened in the Aβ group. Compared with the Aβ group, the SVHRP group exhibited notably increased p38 expression （P 〈 0.05） and notably decreased GFAP expression in the rat hippocampus （P 〈 0.05）. Water maze results demonstrated that escape latency was significantly reduced （P 〈 0.05）, and swimming time and distance to the target quadrant were significantly prolonged. CONCLUSION： SVHRP inhibited exogenous Aβ1-40-induced astrocyte activation and synaptic density decline in the rat hippocampus. Place navigation and spatial searching results showed that SVHRP blocked Aβ1-40-induced impaired learning and memory.

酶底物光谱法与酶底物法检测水中大肠菌群的比较分析

采用新型酶底物光谱法和酶底物法对不同类型水样中总大肠菌群、大肠埃希氏菌及粪大肠菌群指标进行同步检测。两种方法各有优势,采用SPSS软件对检测结果处理后进行配对t检验,结果显示:两组总大肠菌群的数据P=0.057,相关系数r=0.904;两组大肠埃希氏菌的数据P=0.593,相关系数r=0.972;两组粪大肠菌群的数据P=0.136,相关系数r=0.986,表明两种检测方法具有相关性,且没有统计学意义上的显著性差异。采用酶底物光谱法检测有证质控样品,总大肠菌群、大肠埃希氏菌、粪大肠菌群的检测结果均在质控样真值范围内,证明该方法检测准确度符合要求。酶底物光谱法与酶底物法相比,反应原理类似,操作更加简便,具有仪器自动化和智能化快速检测、判读、存储、联网传输数据等优点,可满足实验室常规检测需求,在应急突发事件现场检测方面有较强的运用前景和优势。

乳糖胆盐体系大肠菌群测试片的研制及性能验证

该文以结晶紫中性红胆盐培养基(violet red bile agar,VRBA)组分为体系基础,通过筛选凝胶,正交试验优化凝胶、乳糖与胆盐添加量,以及添加乳糖发酵诱导剂,进行了大肠菌群测试片的研制。研究表明,使用卡拉胶代替琼脂作为载体,将卡拉胶、乳糖与胆盐的添加量分别优化为15、10、1.2 g/L,同时添加250 mg/L乳酰基-N脂酰基鞘氨醇作为乳糖发酵诱导剂,大肠菌群测试片的理化与微生物性能达到最优。测试片性能符合国标方法对VRBA培养基的控制要求;与国标大肠菌群平板计数方法相比,测试片方法在实际样本的检测结果无明显差异的同时,将检测周期缩短了24 h,结果观察更为直观,提升了对弱产气型目标菌的检测能力。该文所研制的大肠菌群测试片便捷快速准确,可适用于食品检测,并可为商业化测试片的研制提供借鉴意义。

美国环保署的大肠菌群(Coliforms)检测技术

总大肠菌群(Total Coliforms)和大肠杆菌(E·coli)是当前国内、外环境监测部门评价水体污染程度的公认指标和主要监测项目之一。本文介绍了美国环保署应用Colilert酵素变色及荧光反应的方法,检测水中的总大肠菌群(Total Coliforms)和大肠杆菌(E·coli),可以在18-24小时获得检测结果,准确检测水中的总大肠菌群(TotalColiforms)和大肠杆菌(E·coli)的数量。

松花江干流粪大肠菌群时空变化研究

粪大肠菌群普遍存在于人类和温血动物的粪便中,在水环境和水处理过程中与病原体具有相似的稳定性,水质监测中一般选择粪大肠菌群来表征水体微生物安全状况。对2012年-2019年松花江干流开展粪大肠菌群分布特征的研究,结果表明,粪大肠菌群的数量在2.0×10^(2)~2.4×10^(5)MPN/L之间,月达标率69.1%,2012年-2018年达标率呈现上升趋势,2019年略有下降。各断面年际变化规律不一致,总体上2018年和2019年粪大肠菌群数量明显下降。不同水期数量变化规律不同,沿程数量变化呈现“M”型,表现出粪大肠菌群指标受城市生活污水影响明显。存在一定的季节因素影响,自然衰减不明显,人为因素是污染主要原因。2018年后微生物安全基本得到保证,水体的卫生学状况明显改善。

酶底物法测定污泥中粪大肠菌群的方法研究及比对

为了提高污泥微生物学指标粪大肠菌群的检测效率,验证采用酶底物法检测该指标的可行性及适应性,开展方法研究及比对试验。采用酶底物法和多管发酵法对污泥中粪大肠菌群进行同步测定,检测结果采用SPSS软件进行数据处理及配对t检验,全国6家实验室201组比对结果显示:两组数据P=0.141(>0.05),相关系数r=0.964,表明两种检测方法相关性较好,没有统计学意义上的显著性差异,具有一致性。3家实验室的6个实验组分别对低、中、高三个浓度的实际样品以及有证标准物质配制的样品进行了6次重复测定:实验室内相对标准偏差范围分别为4.5%~13.7%、1.6%~6.7%、1.4%~3.6%和1.1%~4.5%;实验室间相对标准偏差分别为8.7%、5.2%、5.3%、3.1%;重复性限依次为0.44、0.39、0.43和0.27;再现性限依次为0.44、0.49、0.81和0.31;实验室内的相对误差范围为0.91%~2.8%;相对误差最终值为1.9%±1.5%。通过试验验证,酶底物法测定污泥中粪大肠菌群的方法精密度、准确度符合要求,确认方法检出限为10MPN/g。多管发酵法、滤膜法分别是现行检测污泥中粪大肠菌群的国标方法和行标方法,酶底物法与前两者相比,具有操作简单、准确度高、不需要确证试验、检测效率高等特点。酶底物法可作为测定污泥中粪大肠菌群指标的补充方法。