Aero engine seal coatings can effectively improve the air tightness of aircraft engines and increase fuel efficiency.However,due to the frictional forces between the blades and the coating,the coating often flakes off...Aero engine seal coatings can effectively improve the air tightness of aircraft engines and increase fuel efficiency.However,due to the frictional forces between the blades and the coating,the coating often flakes off,resulting in damage to the blades and causing eco-nomic losses.Therefore,it is necessary to analyze the friction between the blades and the coating.In this paper,three ceramic-based high-temperature seal coatings with different polyphenylene ester contents and a pure Yttria-stabilised zirconia coating were prepared by atmo-spheric plasma spraying(APS).The hardness and modulus of elasticity of the coated surfaces were obtained by hardness and modulus of elasticity tests,and the coatings were subjected to high-speed touch abrasion tests.The Hertzian contact model was used to calculate the maximum normal contact load on the coating during the process.The test values were compared with the theoretical values and it was found that the calculated values were always greater than the test values.In order to make the Hertzian contact model more accurate in calculating the touching and abrasion forces,the contact coefficients in the Hertzian contact model were optimized.Substituting the optimized coeffi-cients into the Hertzian contact model,the results show that the calculated results after optimizing the coefficients are much closer to the test values,with deviations from the test values ranging from 1%to 38%.展开更多
A new nonlinear force model based on experimental data is proposed to replace the classical Hertzian contact model to solve the fractional index nonlinearity in a ball bearing system. Firstly, the radial force and the...A new nonlinear force model based on experimental data is proposed to replace the classical Hertzian contact model to solve the fractional index nonlinearity in a ball bearing system. Firstly, the radial force and the radial deformation are measured by statics experiments, and the data are fitted respectively by using the Hertzian contact model and the cubic polynomial model. Then~ the two models are compared with the approximation formula appearing in Aeroengine Design Manual. In consequence, the two models are equivalent in an allowable deformation range. After that, the relationship of contact force and contact deformation for single rolling element between the races is cal- culated based on statics equilibrium to obtain the two kinds of nonlinear dynamic models in a rigid-rotor ball bearing system. Finally~ the displacement response and frequency spectrum for the two system models are compared quantitatively at different rotational speeds, and then the structures of frequency-amplitude curves over a wide speed range are compared qualitatively under different levels of radial clearance, amplitude of excitation, and mass of supporting rotor. The results demonstrate that the cubic polynomial model can take place of the Hertzian contact model in a range of deformation.展开更多
The most general contact in mechanical transmission is the elliptical one. In particular, a toroidal continuously variable transmission (CVT) has an elliptical shape in the contact area under the elastohydrodynamic lu...The most general contact in mechanical transmission is the elliptical one. In particular, a toroidal continuously variable transmission (CVT) has an elliptical shape in the contact area under the elastohydrodynamic lubrication regime, where the shearing of the fluid subjects to high contact stress and transmits the power. Many parameters affect the contact service performance of the half toroidal CVT, which include the properties of the contacting material (Young抯 modulus), operating parameters (input torque and maximum traction coefficient) and geometrical parameters (aspect cavity ratio, curvature ratio and half cone angle of the power roller). In this paper, the contacts between the input disk, the power roller and the output disk are formulated using the classical Hertzian contact theory. Based on the formulated equations, different system parameters, which affect the maximum Hertzian stresses, are compared. The comparative results will provide some observations of the relations between the maximum Hertzian stresses and transmission ratios in the form of graphs. These graphs give useful information for designer to know the maximum Hertzian stress during operation in such systems.展开更多
<span><span><span style="font-family:Verdana;">The prevailing cumulative failure curves of Rolling Contact Bearings (RCB) have two main drawbacks: they begin at the origin and have a large ...<span><span><span style="font-family:Verdana;">The prevailing cumulative failure curves of Rolling Contact Bearings (RCB) have two main drawbacks: they begin at the origin and have a large dispersion. The purpose of this study is to develop an ideal failure curve and overcome the present drawbacks. The ideal failure curve of RC bearings is obtained by applying a water-free lubricant to the tested bearings. This eliminates the cavitation erosion from the Bimodal failure mechanism and the synergistic effect with the mechanical failure mode</span><span style="font-family:Verdana;">.</span></span></span><span><span><span> </span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">This</span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;"> new concept considers the fatigue process involved in the failure mechanism and suggests decreasing the dispersion of bearing life.</span></span></span>展开更多
在试验的基础上提出了测量 Ti N涂层界面结合强度的弹塑性赫兹接触应力经验修正公式 ,作为应用实例测量了不同基体表面粗糙度对磁控溅射沉积的 Ti N涂层界面结合强度的影响 .将测量结果与其它测量方法所得结果进行了比较 ,证明提出的方...在试验的基础上提出了测量 Ti N涂层界面结合强度的弹塑性赫兹接触应力经验修正公式 ,作为应用实例测量了不同基体表面粗糙度对磁控溅射沉积的 Ti N涂层界面结合强度的影响 .将测量结果与其它测量方法所得结果进行了比较 ,证明提出的方法切实可行 .展开更多
基金supported by Basic Research Funds for Central Universities(3122019189).
文摘Aero engine seal coatings can effectively improve the air tightness of aircraft engines and increase fuel efficiency.However,due to the frictional forces between the blades and the coating,the coating often flakes off,resulting in damage to the blades and causing eco-nomic losses.Therefore,it is necessary to analyze the friction between the blades and the coating.In this paper,three ceramic-based high-temperature seal coatings with different polyphenylene ester contents and a pure Yttria-stabilised zirconia coating were prepared by atmo-spheric plasma spraying(APS).The hardness and modulus of elasticity of the coated surfaces were obtained by hardness and modulus of elasticity tests,and the coatings were subjected to high-speed touch abrasion tests.The Hertzian contact model was used to calculate the maximum normal contact load on the coating during the process.The test values were compared with the theoretical values and it was found that the calculated values were always greater than the test values.In order to make the Hertzian contact model more accurate in calculating the touching and abrasion forces,the contact coefficients in the Hertzian contact model were optimized.Substituting the optimized coeffi-cients into the Hertzian contact model,the results show that the calculated results after optimizing the coefficients are much closer to the test values,with deviations from the test values ranging from 1%to 38%.
基金Project supported by the National Basic Research Program(973 Program)of China(No.2015CB057400)the National Natural Science Foundation of China(No.11602070)+1 种基金the China Postdoctoral Science Foundation(No.2016M590277)the Heilongjiang Postdoctoral Financial Assistance(No.LBH-Z16067)
文摘A new nonlinear force model based on experimental data is proposed to replace the classical Hertzian contact model to solve the fractional index nonlinearity in a ball bearing system. Firstly, the radial force and the radial deformation are measured by statics experiments, and the data are fitted respectively by using the Hertzian contact model and the cubic polynomial model. Then~ the two models are compared with the approximation formula appearing in Aeroengine Design Manual. In consequence, the two models are equivalent in an allowable deformation range. After that, the relationship of contact force and contact deformation for single rolling element between the races is cal- culated based on statics equilibrium to obtain the two kinds of nonlinear dynamic models in a rigid-rotor ball bearing system. Finally~ the displacement response and frequency spectrum for the two system models are compared quantitatively at different rotational speeds, and then the structures of frequency-amplitude curves over a wide speed range are compared qualitatively under different levels of radial clearance, amplitude of excitation, and mass of supporting rotor. The results demonstrate that the cubic polynomial model can take place of the Hertzian contact model in a range of deformation.
基金the Ford-NSFC Foundation of China (No. 50122151).
文摘The most general contact in mechanical transmission is the elliptical one. In particular, a toroidal continuously variable transmission (CVT) has an elliptical shape in the contact area under the elastohydrodynamic lubrication regime, where the shearing of the fluid subjects to high contact stress and transmits the power. Many parameters affect the contact service performance of the half toroidal CVT, which include the properties of the contacting material (Young抯 modulus), operating parameters (input torque and maximum traction coefficient) and geometrical parameters (aspect cavity ratio, curvature ratio and half cone angle of the power roller). In this paper, the contacts between the input disk, the power roller and the output disk are formulated using the classical Hertzian contact theory. Based on the formulated equations, different system parameters, which affect the maximum Hertzian stresses, are compared. The comparative results will provide some observations of the relations between the maximum Hertzian stresses and transmission ratios in the form of graphs. These graphs give useful information for designer to know the maximum Hertzian stress during operation in such systems.
文摘<span><span><span style="font-family:Verdana;">The prevailing cumulative failure curves of Rolling Contact Bearings (RCB) have two main drawbacks: they begin at the origin and have a large dispersion. The purpose of this study is to develop an ideal failure curve and overcome the present drawbacks. The ideal failure curve of RC bearings is obtained by applying a water-free lubricant to the tested bearings. This eliminates the cavitation erosion from the Bimodal failure mechanism and the synergistic effect with the mechanical failure mode</span><span style="font-family:Verdana;">.</span></span></span><span><span><span> </span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">This</span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;"> new concept considers the fatigue process involved in the failure mechanism and suggests decreasing the dispersion of bearing life.</span></span></span>
文摘利用球与平面的赫兹接触应力分布的经验修正公式[1] ,对磁控溅处理前的基体表面粗糙度对沉积层和基体的界面结合力进行了研究 ,并和其他涂层界面结合力的测量方法进行了比较。结果表明 :基体表面粗糙度对界面结合力有很大影响 ,表面粗糙度的改善有利于 Ti N层 /基体的界面结合力的提高 ,同时改善了 Ti