The utilization of CO2 as raw material for chemical synthesis has the potential for substantial economic and green benefits. Thermal decomposition of hexamethylene-1,6-dicarbamate （HDC） is a promising approach for i...The utilization of CO2 as raw material for chemical synthesis has the potential for substantial economic and green benefits. Thermal decomposition of hexamethylene-1,6-dicarbamate （HDC） is a promising approach for indirect utilization of CO2 to produce hexamethylene-1,6-diisocyanate （HDI）. In this work, a green route was developed for the synthesis of HD1 by thermal decomposition of HDC over Co3O4/ZSM-5 catalyst, using chlorobenzene as low boiling point solvent. Different metal oxide supported catalysts were prepared by incipient wetness impregnation （IWI）, PEG-additive （PEG） and deposition precipitation with ammonia evaporation （DP） methods. Their catalytic performances for the thermal decomposition of HDC were tested. The catalyst screening results showed that Co3O4/ZSM-525 catalysts prepared by different methods showed different performances in the order of Co3O4/ZSM-5 25（PEG） 〉 Co3O4/ZSM-525（IWI） 〉 Co3O4/ZSM-525（DP）. The physicochemical properties of Co3O4/ZSM- 52s catalyst were characterized by XRD, FTIR, N2 adsorption-desorption measurements, NH3-TPD and XPS. The superior catalytic performance of Co3O4/ZSM-52S（PEG） catalyst was attributed to its relative surface content of Co3 ＋, surface lattice oxygen content and total acidity. Under the optimized reaction conditions： 6.5% HDC concentration in chlorobenzene, 1 wt% Co3O4/ZSM-525（PEG） catalyst, 250℃ temperature, 2.5 h time, 800 ml.min 1 nitrogen flow rate and 1.0 MPa pressure, the HDC conversion and HDI yield could reach 100% and 92.8% respectively. The Co3O4/ZSM-525（PEG） catalyst could be facilely separated from the reaction mixture, and reused without degradation in catalytic performance. Furthermore, a possible reaction mechanism was proposed based on the physicochemical properties of the Co3O4/ZSM-5 25 catalysts.展开更多
A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The cataly...A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The catalyst was characterized by FTIR and XRD analyses. Three solvents dioctyl sebacate(DOS), dibutyl sebacate(DBS) and 1-butyl-3-methylimidazolium tetrafluoroborate(BMIMBF_4) were investigated and compared; DOS gave better performance. The catalytic performances for thermal decomposition of HDC to HDI using DOS as solvent were then investigated, and the results showed that, under the optimized reaction conditions, i.e.,10 wt%concentration of HDC in DOS, 250 °C temperature, 60 min reaction time, 83.8% yield of HDI had been achieved over Zn–Co/ZSM-5. Decomposition of the intermediate hexamethylene-1-carbamate-6-isocyanate(HMI) over Zn–Co/ZSM-5 in DOS solvent was further studied and the results indicated that yield of HDI from HMI reached to 69.6%(98.6% HDI selectively) at 270 °C, which further increased the yield of the total HDI(HDI_(tol)) to as high as 95.0%. Recycling of catalyst showed that HDI and HMI yield slightly decreased, and by-product yield increased after the catalyst was reused for 4 times. At last possible reaction mechanism was proposed.展开更多
The commercial vinyl ester resins(VER)was modified by diphenylmethane diisocyanate(MDI)to enhance its toughness,which is called MVER.Hexamethylene diisocyanate(HDI),a common curing agent for polyurethane(PU),was found...The commercial vinyl ester resins(VER)was modified by diphenylmethane diisocyanate(MDI)to enhance its toughness,which is called MVER.Hexamethylene diisocyanate(HDI),a common curing agent for polyurethane(PU),was found to be a reactive agent for MVER and can contribute to the toughness of MVER.Based on present experiment results,the crosslinking mechanism of MVER and HDI system is very similar to that of PU.The FTIR result shows the-NCO of HDI can react with the-OH of MVER.The microstructure of material prepared by MVER and HDI was characterized by NMR,and it was revealed that the unique microstructure leads to the good performances.The different content of HDI has an influence on the microstructure,and the microstructure gradually reduces the toughness and mechanical performances of the MVER cured with increasing concentration of reactive curing agent(HDI).This feature is consistent with a maximum in toughness as a function of the additive(HDI)content,followed by a rapid deterioration in toughness at higher concentrations.The toughness exhibits the maximum at such an HDI concentration(20wt%).Therefore,the special curing agent(HDI)and reactive mode is very important to the microstructure and mechanical properties of material.Furthermore,there should be other reactions which contribute to the curing and microstructure of the material,which needs the further research.展开更多
The synthetic reaction of HDI biuret polyisocyanate was monitored by gel permeation chromatography (GPC). The best reaction process was selected according to the percent age of HDI biuret, and the influence of operati...The synthetic reaction of HDI biuret polyisocyanate was monitored by gel permeation chromatography (GPC). The best reaction process was selected according to the percent age of HDI biuret, and the influence of operation conditions on product was also analysed. The results demonstrated that the method of using steam with hexamethylene diisocyanate (HDI) monomer is the best process.Reaction temperature is controlled at 120?℃ and reaction time is controlled at about 7 hours.展开更多
基金National Natural Science Foundation of China(21476244 and 21406245)Youth Innovation Promotion Association CAS
文摘The utilization of CO2 as raw material for chemical synthesis has the potential for substantial economic and green benefits. Thermal decomposition of hexamethylene-1,6-dicarbamate （HDC） is a promising approach for indirect utilization of CO2 to produce hexamethylene-1,6-diisocyanate （HDI）. In this work, a green route was developed for the synthesis of HD1 by thermal decomposition of HDC over Co3O4/ZSM-5 catalyst, using chlorobenzene as low boiling point solvent. Different metal oxide supported catalysts were prepared by incipient wetness impregnation （IWI）, PEG-additive （PEG） and deposition precipitation with ammonia evaporation （DP） methods. Their catalytic performances for the thermal decomposition of HDC were tested. The catalyst screening results showed that Co3O4/ZSM-525 catalysts prepared by different methods showed different performances in the order of Co3O4/ZSM-5 25（PEG） 〉 Co3O4/ZSM-525（IWI） 〉 Co3O4/ZSM-525（DP）. The physicochemical properties of Co3O4/ZSM- 52s catalyst were characterized by XRD, FTIR, N2 adsorption-desorption measurements, NH3-TPD and XPS. The superior catalytic performance of Co3O4/ZSM-52S（PEG） catalyst was attributed to its relative surface content of Co3 ＋, surface lattice oxygen content and total acidity. Under the optimized reaction conditions： 6.5% HDC concentration in chlorobenzene, 1 wt% Co3O4/ZSM-525（PEG） catalyst, 250℃ temperature, 2.5 h time, 800 ml.min 1 nitrogen flow rate and 1.0 MPa pressure, the HDC conversion and HDI yield could reach 100% and 92.8% respectively. The Co3O4/ZSM-525（PEG） catalyst could be facilely separated from the reaction mixture, and reused without degradation in catalytic performance. Furthermore, a possible reaction mechanism was proposed based on the physicochemical properties of the Co3O4/ZSM-5 25 catalysts.
基金Supported by the National Natural Science Foundation of China(21476244,21406245)Transformational Technologies for Clean Energy and Demonstration,Strategic Priority Research Program of the Chinese Academy of Sciences,(XDA 21030600)the Youth Innovation Promotion Association CAS(2016046)
文摘A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The catalyst was characterized by FTIR and XRD analyses. Three solvents dioctyl sebacate(DOS), dibutyl sebacate(DBS) and 1-butyl-3-methylimidazolium tetrafluoroborate(BMIMBF_4) were investigated and compared; DOS gave better performance. The catalytic performances for thermal decomposition of HDC to HDI using DOS as solvent were then investigated, and the results showed that, under the optimized reaction conditions, i.e.,10 wt%concentration of HDC in DOS, 250 °C temperature, 60 min reaction time, 83.8% yield of HDI had been achieved over Zn–Co/ZSM-5. Decomposition of the intermediate hexamethylene-1-carbamate-6-isocyanate(HMI) over Zn–Co/ZSM-5 in DOS solvent was further studied and the results indicated that yield of HDI from HMI reached to 69.6%(98.6% HDI selectively) at 270 °C, which further increased the yield of the total HDI(HDI_(tol)) to as high as 95.0%. Recycling of catalyst showed that HDI and HMI yield slightly decreased, and by-product yield increased after the catalyst was reused for 4 times. At last possible reaction mechanism was proposed.
基金Funded by the National Natural Science Foundation of China(51809017)the Basic Scientific Research Project of Public Welfare Research Institutes of the Central Level(CKSF2017060/CL,CKSF2017020/CL,and CKSF2019187/CL)the Financial Science and Technology Project of Xinjiang Corps(2020AB010)。
文摘The commercial vinyl ester resins(VER)was modified by diphenylmethane diisocyanate(MDI)to enhance its toughness,which is called MVER.Hexamethylene diisocyanate(HDI),a common curing agent for polyurethane(PU),was found to be a reactive agent for MVER and can contribute to the toughness of MVER.Based on present experiment results,the crosslinking mechanism of MVER and HDI system is very similar to that of PU.The FTIR result shows the-NCO of HDI can react with the-OH of MVER.The microstructure of material prepared by MVER and HDI was characterized by NMR,and it was revealed that the unique microstructure leads to the good performances.The different content of HDI has an influence on the microstructure,and the microstructure gradually reduces the toughness and mechanical performances of the MVER cured with increasing concentration of reactive curing agent(HDI).This feature is consistent with a maximum in toughness as a function of the additive(HDI)content,followed by a rapid deterioration in toughness at higher concentrations.The toughness exhibits the maximum at such an HDI concentration(20wt%).Therefore,the special curing agent(HDI)and reactive mode is very important to the microstructure and mechanical properties of material.Furthermore,there should be other reactions which contribute to the curing and microstructure of the material,which needs the further research.
文摘The synthetic reaction of HDI biuret polyisocyanate was monitored by gel permeation chromatography (GPC). The best reaction process was selected according to the percent age of HDI biuret, and the influence of operation conditions on product was also analysed. The results demonstrated that the method of using steam with hexamethylene diisocyanate (HDI) monomer is the best process.Reaction temperature is controlled at 120?℃ and reaction time is controlled at about 7 hours.
