High-power High-efficient and Simplified High-frequency Switching Power Supply for Electrolytic Plating

针对大功率电解电镀开关电源的输入整流级引起的无功和谐波等电能质量问题,研究了一种基于高效PWM整流的高频开关电源。该电源前级整流器仅用4个开关管来进行PWM整流,后级采用半桥逆变器进行高频变换,显著减少了开关数量。针对三相四开关PWM整流器,推导一种基于开关模型的无差拍控制方法,该方法可实现系统的快速、无差整流。针对多台开关电源的并联均流问题,提出一种基于虚拟阻抗的自均流控制方法,可实现多台电源的均流稳定运行。通过仿真与实验验证了所提结构和控制方法的正确性。

A Novel Half-Bridge Power Supply for High Speed Drilling Electrical Discharge Machining

High Speed Drilling Electrical Discharge Machining (HSDEDM) uses controlled electric sparks to erode the metal in a work-piece. Through the years, HSDEDM process has widely been used in high speed drilling and in manufacturing large aspect ratio holes for hard-to-machine material. The power supplies of HSDEDM providing high power applica-tions can have different topologies. In this paper, a novel Pulsed-Width-Modulated (PWM) half-bridge HSDEDM power supply that achieves Zero-Voltage-Switching (ZVS) for switches and Zero-Current-Switching (ZCS) for the dis-charge gap has been developed. This power supply has excellent features that include minimal component count and inherent protection under short circuit conditions. This topology has an energy conservation feature and removes the need for output bulk capacitors and resistances. Energy used in the erosion process will be controlled by the switched IGBTs in the half-bridge network and be transferred to the gap between the tool and work-piece. The relative tool wear and machining speed of our proposed topology have been compared with that of a normal power supply with current limiting resistances.

Design and Simulation of a Electrorheological(ER) Control High Voltage Power Supply

Few applications with electrorheological （ER） fluids have been found in industry. One reason is high voltage power supplies cannot meet the requirement for ER effect. In this paper, an ER control high voltage power supply for engineering application was designed which reduced power wastage by adopting soft switch technology; lessened its volume to satisfy micromation when adopting the planar transformer and improved its response character- istic by choosing an assistant discharging circuit. Simultaneously, a simulation analysis has been carried out. As results, the output voltage of this high voltage power supply is 5 kV, and the voltage can be continuously regulated and the voltage ripple is only 0. 7 %, so the requirement of stability is also achieved.

A NOVEL AERONAUTICAL STATIC INVERTER WITH HIGH FREQUENCY PULSE DC LINK

A new combined soft switching technique and a novel topology of aeronautical static inverter with high frequency pulse dc link are proposed in this paper, namely an electrical isolated converter can realize soft switching of two stage cascade converters. It lays technical foundation for high power density, high efficiency and low cost aeronautical static inverter. The operation and design approach of this topology are carefully analyzed and studied. The validity of this topology is verified by simulation and test.

Development of 8 MW Power Supply Based on Pulse Step Modulation Technique for Auxiliary Heating System on HL-2A

The high voltage power supply （HVPS） based on pulse step modulation （PSM） has already been developed for the auxiliary heating system on HL-2A. This power supply consists of many switch power supplies, and its output voltage can be obtained by modulating their delay time and pulse widths. The PSM topology and control principle are presented in this paper. The simple algorithms for the control system are explained clearly. The switch power supply （SPS） module has been built and the test results show it can meet the requirements of the auxiliary heating system. Now, 112 SPS modules and the whole system have already been developed. Its maximum output is about 72 kV/93 A. The protection time is less than 5 t＊s. The different outputs of this power supply are used for the electron cyclotron resonant heating （ECRH） system with different duty ratios. The experimental results of the entire system are presented. The results indicate that the whole system can meet the requirements of the auxiliary heating system on HL-2A.

Investigation on latch-up susceptibility induced by high-power microwave in complementary metal–oxide–semiconductor inverter

The latch-up effect induced by high-power microwave（HPM） in complementary metal–oxide–semiconductor（CMOS） inverter is investigated in simulation and theory in this paper. The physical mechanisms of excess carrier injection and HPM-induced latch-up are proposed. Analysis on upset characteristic under pulsed wave reveals increasing susceptibility under shorter-width pulsed wave which satisfies experimental data, and the dependence of upset threshold on pulse repetitive frequency（PRF） is believed to be due to the accumulation of excess carriers. Moreover, the trend that HPMinduced latch-up is more likely to happen in shallow-well device is proposed.Finally, the process of self-recovery which is ever-reported in experiment with its correlation with supply voltage and power level is elaborated, and the conclusions are consistent with reported experimental results.

A Study on the Conducted Interference of Capacitor Charging Power Supply

In this paper, a mathematical analysis of the EMI (Electromagnetic Interference) for a 20 kHz/10 kV capacitor charging power supply in frequency-domain is presented, and a related circuit model considering the transient switching interference is proposed. Due to the high working frequency and the device-switching transitions, the conducted EMI caused by the charging circuit which includes the harmonics of grid frequency, working frequency and device-switching transition frequencies. Thus under certain working situations or loads parallel power supply, the interference may cause charging failure. To solve this problem, a high frequency transformer modeled with stray capacitances and an approximation of the device-switching transition is applied in the Spice-based simulation model, and a mathematical analysis in frequency-domain is presented.

Effect of Hot Carrier on Amplitude Modulation and Demodulation of Gaussian High Power Helicon Wave in Homogeneous Longitudinally Magnetized Strain Dependent Dielectric Material

In the present communication, the hydrodynamic model is used to investigate the amplitude modulation as well as demodulation of an electromagnetic wave of high power helicon pump wave into another helicon wave in strain dependent dielectric material incorporating carrier heating (CH) effects. The consideration of CH in modulation and demodulation is prime importance for the adding of new dimension in analysis of amplification of acoustic helicon wave. By using the dispersion relation, threshold pump electric filed and growth rate of unstable mode from the modulation and demodulation of the high power helicon wave well above from the threshold value will be discussed in the present analysis. The numerical analysis is applied to a strain dependent dielectric material, BaTiO3 at room temperature and irradiated with high power helicon wave of frequency 1.78 × 1014 Hz. This material is very sensitive to the pump intensities, therefore during studies, Gaussian shape of the helicon pump wave is considered during the propagation in stain dependent dielectric material and opto-acoustic wave in the form of Gaussian profile (ω0,κ0) is induced longitudinally along the crystallographic plane of BaTiO3. Its variation is caused by the available magnetic field (ωc), interaction length (z) and pulsed duration of interaction (τ). From the analysis of numerical results, the incorporation of CH effect can effectively modify the magnitude of modulation or demodulation of the amplitude of high power helicon laser wave through diffusion process. Not only the amplitude modulation and demodulation of the wave, the diffusion of the CH effectively modifies the growth rate of unstable mode of frequency in BaTiO3. The propagation of the threshold electric field shows the sinusoidal or complete Gaussian profile, whereas this profile is found to be completely lost in growth of unstable mode. It has also been seen that the growth rate is observed to be of the order of 108 - 1010 s-1 but from diffusion of carrier heating, and that its order is enhanced from 1010 - 1012 s-1 with the variation of the magnetized frequency from 1 to 2.5 × 1014 Hz.

Design and Implementation of Smart Power Voltage and Frequency Synchroniser in Power Distribution System

Voltage and frequency are usually considered and assessed independently in the design and operation of electrical networks. However, these two are linked. Each and every malfunctioning electrical system has an impact on both voltage and frequency. This paper presents the opportunity for monitoring the distributed electrical energy by means of a system that monitors, controls, and provides a breakpoint based on high or low voltage and frequency tripping mechanism that avoids any damage to the load. The designed system comprised a switch mode power supply (SMPS), a direct digital synthesizer (DDS), and PIC16F876A microcontroller techniques for stable voltage and frequency outputs. Proteus design suite version 8.11 software and Benchcope SDS1102CN were used for modeling and simulation. The hardware prototype was implemented at a telecom cell site for data capturing and analysis. Test results showed that the implementation of the prototype provided stable and constant outputs of 222 V/50 Hz and 112 V/60 Hz which constituted 99% and 99.8% efficiency for voltage and frequency performance respectively. The paper also discusses different technologies that can be adopted by the system to mitigate voltage and frequency effects on customer appliances.

基于PowerEsim的开关电源的高频变压器设计

高频开关电源中,变压器受更多寄生参数的影响,对开关电源的影响也越来越大。因此,高频开关电源设计时,高频变压器的设计是重中之重。本文对高频变压器的设计进行了分析,应用PowerEsim软件对变压器的参数进行了优化,提高了开关电源的效率。

Application of GaN in Hard-switching Converters:Challenges and Potential Solutions

This paper overviews the benefits,challenges,research trends and potential solutions on the design and application of gallium nitride(GaN) technology in hard-switching power electronic converters from the device level up to converter level.

局部干法水下快频脉冲MIG焊电源研制

针对复杂水下环境焊接过程对焊接电源超高动特性与精确控制需求,设计基于SiC模块的快频脉冲焊接电源功率主电路,开发全数字化控制系统,研制出局部干法水下快频脉冲MIG焊电源(local dry underwater fastfrequency pulsed MIG,LDU-FFPMIG).研制的LDU-FFPMIG焊接电源额定输出电流为400 A,能精确输出多种0~30 kHz的快频脉冲电流波形,快频脉冲电流幅值高达200 A.提出LDU-FFPMIG焊接新工艺,将快频脉冲应用到304不锈钢局部干法水下MIG焊接,探究快频脉冲对传统局部干法水下脉冲MIG焊的影响.结果表明,研制的LDU-FFPMIG焊接电源能够实现稳定的局部干法水下MIG焊,可获得良好的焊缝成形;快频脉冲电流的引入可显著提高电弧能量密度和焊接稳定性,减小熔宽(B)、增大熔深(H),焊缝成形系数(B/H)减小约30%,并且可以细化晶粒.

一种低延时低功耗PWM比较器电路设计

设计了一种基于HHGrace 0.35μm BCD工艺的低延时低功耗电压型静态脉冲宽度调制(Pulse Width Modulation,PWM)比较器,主要应用于高频低功耗的开关电源系统。设计中包含动态尾电流源和改进型正反馈放大器,以改进传统跨导放大器(Operational Transconductance Amplifier,OTA)型比较器高延迟和高功耗等问题。仿真结果表明:在1.2~5.0 V供电电压范围内稳定工作,最大上升沿延时35 ns,最大下降沿延时41 ns,支持6 MHz开关频率的系统,比较精度8 mV,失调电压439μV,静态功耗仅为2.5μA(1.2 V供电)和4.4μA(5.0 V供电)。

机载雷达开关电源新型防浪涌电路设计

针对机载雷达开关电源防浪涌电路在瞬态频繁开关机情况下失效率高的问题,研究了一种新型防浪涌电路。通过将栅源驱动电路和主功率充放电回路分离,分别对两个充放电时间常数独立设计,消除相关性,实现开关电源在瞬态频繁开关机状况下的有效防冲击保护。文中对常规和新型两种防浪涌电路进行了对比分析,仿真和试验结果证明了新型防浪涌电路的有效性。该电路同时具备输入防反接功能,已广泛应用于机载雷达开关电源设计。

混合级联十一电平逆变器功率与开关损耗双均衡倍频调制方法

混合级联多电平逆变器可以利用较少的开关器件实现较高电平输出,进而得到了广泛应用;但实现高低压单元间功率均衡难度更大。直流侧采用电池组模块进行供电时,功率达不到均衡会使得各H桥单元对应的电池组模块处于不同的放电特性,增大了故障概率和维修难度且增加了后期的维修成本。针对此问题,提出2种1:1:1:2混合级联十一电平逆变器功率和开关损耗双均衡倍频调制方法。首先,2种方法分别对3个低压单元采用三角载波、重构载波进行移相,从而实现在全调制度范围内将逆变器的等效开关频率由fc提高至6fc/12fc;使得低压单元各开关器件开关次数均围绕在60次/174次左右上下浮动,实现了低压单元内开关损耗均衡;使得调制度M=0.9/0.6/0.3时低压单元输出功率均围绕在657.5 W/293.5 W/73.5 W上下浮动,实现低压单元间的功率均衡,其次对高压单元采用阶梯波低频调制,随调制度的变化对导通角进行动态调整,使得高压单元各开关器件开关次数均为1次,实现了高低压单元内开关损耗均衡;使得调制度M=0.9/0.6/0.3时高压单元与低压单元输出功率均围绕在1317 W/657.5 W、586 W/293.5 W、146.5 W/73.5 W上下浮动,实现了高低压单元间功率均衡,之后对比分析2种方法各自的优缺点及其适用场合。最后,通过实验验证该方法的正确性和可行性,并给出了直流电压比为1:1:1:...:x的混合级联H桥逆变器双均衡的普适方法。

高频链矩阵变换器直接功率反步控制策略

针对高频链矩阵变换器(HFLMC)电路前后级耦合导致系统动态性能和鲁棒性降低的问题,提出一种基于直接功率的非线性反步控制策略(BS-DPC)。首先,建立HFLMC非线性数学模型和有功、无功功率动态模型,分析双极性电流空间矢量调制策略;然后,在考虑系统不确定性情况下引入2个解耦控制分量,设计直流输出电流和无功功率反步控制器,实现电池不同工况下输出电流参考值的快速跟踪控制;最后,根据李雅普诺夫稳定性理论证明HFLMC闭环系统全局渐进稳定性,并对比传统PI直接功率控制和BS-DPC策略。仿真和实验结果表明,所提BS-DPC策略控制HFLMC提高了输出电流的动态性能和电网波动及直流滤波电感变化下的鲁棒性,响应时间减少了约78%,网侧THD降低了0.98%。

广播电视制播工程项目中UPS的选用研究

对于广播电视制播工程项目,为确保直播内容安全播出和内容编辑的时效性,与直播相关的系统和内容编辑系统的核心设备需要接入不间断电源(Uninterruptible Power Supply,UPS)供电回路。因此,在供配电系统设计过程中,如何选择合适的UPS电源设备技术架构成为一个关键问题。主要探讨了广播电视制播工程项目中UPS电源设备的选用,对UPS高频机和UPS工频机进行了比较分析,进而给出了广播电视制播工程中UPS电源设备的选用策略。

交、直流机车混跑线路车网谐振机理分析及宽频域谐波综合治理研究

在交-直-交电力机车和交-直电力机车混跑线路的牵引供电系统中,存在丰富的宽频域谐波电流,且易产生车网谐振问题。文章首先采用谐波阻抗分析法建立了牵引网谐波阻抗电路模型,推导了牵引网谐振阻抗与谐波频率及供电臂长度的函数关系,分析车网谐振产生机理和谐振特性,给出了车网谐振治理方式及装置安装位置的选择;然后,针对目前牵引网的宽频域谐波,提出一种地面加装有源电力滤波器(active power filter,APF)和无源高通滤波器(high pass filter,HPF)的综合治理方法,并给出“APF+HPF”装置的工程设计方法;最后,结合国内某铁路牵引网案例进行仿真验证。仿真结果显示,采用该方法后谐波电流总畸变率由75.29%下降到1.58%(“APF+二阶HPF”滤波器)和2.55%(“APF+阻波HPF”滤波器),证明该方法对宽频域谐波具有良好的治理效果,能有效抑制车网谐振现象并消除其危害,保障了牵引供电系统的安全运行。

智能功率模块驱动的反激式开关电源优化设计

为了实现智能功率模块(IPM)驱动电源的高效化与低成本化,利用反激式变压器的特点,设计了一款应用于IPM驱动的隔离型多路输出反激式开关电源,对控制芯片供电电路转换时电压进行稳定性优化。仿真及实验结果表明,优化后控制芯片供电波形稳定,反激式开关电源输出在5 ms时达到稳定,误差小于2%,波纹系数小于2%。

基于高频振荡的变流器杂散电感多参数提取方法

针对变流器不同位置杂散电感准确获取困难的问题,提出一种基于LC高频振荡原理的杂散电感多参数提取方法,充分利用变流器自身结构,通过3个现场实验主动构建不同的谐振电路,并根据它们的振荡频率计算变流器不同位置的杂散电感。首先阐述了高频振荡法的基本原理,建立了不同谐振实验的等值电路模型。然后,以1700 V/450 A IGBT变流器系统为例,通过仿真与实验进行了可行性与有效性验证。最后,通过实验与传统双脉冲法进行了对比分析。研究表明:所提出的方法可有效提取变流器内不同位置的杂散电感参数,与双脉冲法提取开关杂散电感结果基本一致,精度可达纳亨级。