Experimental Studies on Support Systems of High Speed Motors With Flexible Squirrel-cage Support and Squeeze Film Dampers

以100kW级工作转速为45000r／min的高速永磁同步电机为实验样机，对采用鼠笼式弹性支撑和挤油膜阻尼器的滚动轴承支撑系统进行研究。分析了弹性支撑和挤压油膜阻尼器的刚度和阻尼特性，在此基础上分别计算出刚性支撑和弹性阻尼支撑时轴承一转子系统的临界转速和瞬态动力特性。最后在样机上进行对比实验，并对电机机壳振动加速度和弹性支撑笼条微应变信号进行分析。结果表明，弹性阻尼支撑可以使转子以较低的转速通过其刚体模态，同时对转子的振动起到良好的抑制作用。实验样机稳定运行在设计工作转速，其分析和实验结果为高速电机轴系设计和动力学分析提供了参考。

LUBRICATION FILM FORMATION MECHANISM OF SLIPPER PAIRS IN LOW SPEED HIGH TORQUE HYDRAULIC MOTORS

Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connecting rod type low speed high torque （LSHT） hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle, and the effect of squeeze flow and pressure differential flow is considered. The dynamic process of lubrication film formation through squeezing is numerically studied by computer simulation. Effects of supply pressure, initial lubrication film thickness, velocity damping coefficient, loading impact and gravity, etc are studied. Advantages of novel slipper pairs with large oil cavity area are pointed out.

MECHANICAL-ELECTRIC COUPLING DYNAMICAL CHARACTERISTICS OF AN ULTRA-HIGH SPEED GRINDING MOTORIZED SPINDLE SYSTEM

On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.

Rotor Strength Analysis of High-speed Permanent Magnet Synchronous Motors

为了对转子进行有效的冷却，在满足电机电磁性能的前提下，可通过减小保护套的厚度来尽可能增大定转子之间的气隙，因而必须对保护套和永磁体进行强度校核。将转子受力状况简化为平面应变问题，在此基础上推导出了两层过盈配合、三层过盈配合转子的应力场、应变场、位移场的解析公式，并利用有限元方法验证了解析公式的正确性。归纳了高速情况下热套式永磁转子强度设计准则，为转子的优化设计提供了理论依据。以一台额定转速120kr／min、10kW的高速永磁同步电机为例，给出了两种常用过盈配合高速电机转子的强度设计方法。

Analysis for Rotor Losses of High Speed Permanent Magnet Synchronous Motor

This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical results is verified by experiments.

Research Progress of Key Technology of High-Speed and High Precision Motorized Spindles

High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high precise machining, which affects the general developmentlevel of the machine tools to a great extent. Progress of the key techniques is reviewed in thispaper, in which the high speed and high precision spindle bearings, the dynamical and thermalcharacteristics of spindles, the design technique of the high frequency motors and the drivers, theanti-electromagnetic damage technique of the motors, and the machining and assembling technique areinvolved. Finally, tha development tendencies of the motorized spindles are presented.

CFD Study of Forced Air Cooling and Windage Losses in a High Speed Electric Motor

High speed and high efficiency synchronized electric motors are favored in the automotive industry and turbo machinery industry worldwide because of the demands placed on efficiency. Herein an electric motor thermal control system using cooling air which enters from the drive end of the motor and exits from the non-drive end of the motor as the rotor experiences dissipates heat is addressed using CFD. Analyses using CFD can help to find the appropriate mass flow rate and windage losses while satisfying temperature requirements on the motor. Here, the air flow through a small annular gap is fed at 620 L/min (0.011 kg/sec) as the rotor spins at 100,000 rpm (10,472 rad/sec) and the rotor dissipates 200 W. The CFD results are compared with experimental results. Based upon the CFD findings, a novel heat transfer correlation suitable for large axial Reynolds number, large Taylor number, small annular gap Taylor-Couette flows subject to axial cross-flow is proposed herein.

Heating and Life Problem of High Power Density Induction Motor

An induction motor with its speed modulated by frequency features wide transfer speed range, high systematie efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in electrical vehicles. The present research trend of it is high power, high speed, high efficiency and long life. How to meet the above requirements by using the electromagnetic design, structure design and beat design, becomes a matter that needs to be resolved now. In this paper, the characters of the motor in operation are analyzed, all kinds of factors that relate to life are laid out, its heating and loss are discussed and analyzed. The key reasons affecting the motor life are presented, and different characters of a high induction motor are compared with these of a general induction motor. A design idea is described, that is : we should consider how to improve the efficiency and reliability as well as bow to reduce the heating by changing the electromagnet, structure, dissipation and operation of the motor. How to reduce its losses and to improve its dissipation has been presented in the paper.

A HIGH VELOCITY FEED UNIT DRIVEN BY LINEAR MOTOR

In order to realize high speed machining, the special requirements for feed transmission system of the CNC machine tool have to be satisfied. A high velocity feed unit driven by a induction linear motor is developed. The compositions of the high velocity CNC feed unit and main problems in the unit design are discussed.

双层复合护套高速永磁电机转子涡流损耗解析模型

在表贴式高速永磁电机中,双层复合护套可以有效抑制转子涡流损耗。目前,针对双层复合护套转子涡流损耗的研究主要采用有限元法,但该方法存在耗时、对薄护套网格剖分较困难等问题,因此该文基于精确子域法提出了一种考虑定子开槽、涡流反作用的双层复合护套高速永磁电机转子涡流损耗通用解析模型。该模型同时考虑了永磁磁场励磁和电枢磁场励磁,可以计算负载磁场作用下的双层复合护套转子涡流损耗。此外,该模型还可进一步拓展至多层复合护套转子涡流损耗计算。通过该解析模型研究了双层复合护套不同护套厚度配比、不同护套材料对转子涡流损耗的影响。最后,将解析计算结果与有限元及C型铁心实验结果进行对比,验证了该解析模型的有效性。

基于滑模观测器的高速PMSM无传感器控制

针对基于饱和函数滑模观测器方法存在调节参数多及低通滤波器带来的相位延迟问题,研究一种基于超螺旋算法的滑模观测器无传感器控制策略,通过理论推导及系统稳定性分析,设计了一种滑模系数根据转速变化在线调节的自适应滑模系数算法。通过实验验证了该方法相比于基于饱和函数滑模观测器,能在较宽速度范围内有效地抑制抖振,提高了无传感器控制系统的估计精度,简化了参数调节过程及滤波器设计环节。

1.1 MW高速内置式永磁同步电机新型转子拓扑设计与强度优化

大功率高速永磁电机中通常采用绑扎碳纤维护套的方式来降低转子应力,然而护套厚度过大会导致等效气隙增加,电机性能随之降低。针对这一问题,设计了一种具有新型转子拓扑结构的1.1 MW、18 000 r/min的内置式高速永磁同步电机。该结构采用永磁体分段设计,并增设加强筋,分担转子隔磁桥处的应力,使护套厚度得到有效降低。同时,将转子外部隔磁桥处替换为非导磁填充块,阻断漏磁路径,提升永磁体利用率。最后,有限元分析结果表明,相较于初始模型,新型结构电机在等效气隙增大1.5 mm的情况下,输出转矩达到600.44 N·m,增加了16.86 N·m,并且新型转子铁心最大应力降低了496.82 MPa,转子结构的机械强度得到显著提高,可为大功率高速永磁电机转子拓扑设计提供参考。

基于径向基函数神经网络算法的高频转阀阀芯稳定性

针对伺服电机驱动高频转阀时受液动力矩变化影响造成高频输出精度下降的问题,以液压马达作为动力源,提出一种基于径向基函数神经网络算法的转阀阀芯转速控制策略。首先,搭建高频转阀阀芯转速控制系统的数学模型;其次根据数学模型在MATLAB/Simulink平台搭建仿真模型,对不同算法作用下阀芯转速控制特性进行仿真分析;最后建立高频转阀转速控制系统实验台,对不同算法作用下阀芯转速控制特性进行实验研究和理论验证。结果表明:与常规PID控制方法相比,基于径向基函数神经网络的高频转阀转速控制策略转速控制系统阶跃响应所需调整时间最少为0.16 s,超调量小;三角波与正弦波转速跟踪误差均值下降最大值分别为46.51%、53.69%;6 MPa、10 MPa下,转速稳态误差均值分别下降34.92%、38.26%。径向基函数神经网络算法有效提高了高频转阀阀芯转速控制精度。

高速永磁电机铁耗精确计算两项式模型

基于分段带补偿项的铁耗计算方法,本文提出了一种适用于高速永磁电机铁耗精确计算的两项式数学模型。通过结合高速电机运行特性对频率和磁密区间进行双重划分,在Jordan损耗分离模型的基础上引入涡流及磁滞损耗补偿项考虑磁饱和、局部磁滞回环及涡流趋肤效应等非线性因素对硅钢片单位损耗特性的影响。该模型新增参数均为随频率和磁密变化的分段常函数,通过L-M算法拟合求解,在减小计算量的同时明确反映铁磁材料非线性对铁耗计算的影响,实现铁耗精确计算。最后,以某高速电机用硅钢片35SWH1900为例,对比了本文所提模型与Jordan损耗分离模型在单位损耗上的计算误差,实验结果表明所提模型计算误差基本在15%以内,能够有效提升高速永磁电机铁耗的计算精度。

基于信息图-MCKD的高速列车牵引电机轴承故障诊断算法研究

高速列车牵引电机轴承故障特征微弱且干扰噪声强,为解决电机轴承故障特征难以提取的问题,文章提出了一种基于谱负熵信息图与最大相关峭度解卷积(MCKD)的电机轴承故障诊断方法。首先,对故障轴承振动信号进行基于谱负熵的信息图处理,确定最佳中心频带和带宽,从而对轴承振动信号进行带通滤波;然后,对滤波后的信号采用MCKD方法进行故障特征增强;最后,对故障特征增强后的信号进行包络分析,识别出电机轴承的故障特征。经仿真信号和台架试验数据验证,结果表明,信息图-MCKD方法对牵引电机轴承故障诊断具有良好效果。

水下推进电机的自适应降阶热模型

为了提升水下推进电机的综合性能,提出自适应降阶模型来分析电机的动态多模态热场域性能特性,解决现有算法在处理高维复杂问题时资源耗费大和易陷入局部最优的问题。在时域中模型采用“无方程”的非侵入式动态模态分解方法,从时间序列数据中提取主要动态模态,实现系统数据的降维和模态分解,精确描述系统行为和预测未来状态;在空间域中,结合基于改善期望的自适应策略和径向基函数进行参数化近似和降阶。通过评估设计空间中各候选点的预测不可信度,迭代提升模型质量,平衡空间全局探索与局部探究间的关系。多步骤协作建模框架能够从有限的大规模模拟数据集中进行精确的场域解预测。通过实验系统验证了模型在常规和异常状态下温度变化规律的有效性和可靠性,结果表现出高准确性和稳定性。

基于电机振动的动车组牵引逆变器故障诊断研究

牵引逆变器的安全性和可靠性对高速动车组车辆的稳定运行至关重要,为了对逆变器工作状态进行识别,文章结合车辆系统动力学,提出了一种基于电机振动信号分析的故障诊断方法。将电机振动信号作为监测对象,通过检测逆变器故障时电流畸变引起电机异常振动的特征信号来进行判断。以CRH2型动车组牵引传动系统为例,建立了基于空间矢量脉宽调制策略下的三电平牵引逆变器电路仿真模型,对逆变器结构故障模式进行仿真。仿真结果表明,逆变器故障会显著影响交流侧输出电流谐波含量,尤其是5倍频、7倍频、11倍频、13倍频电流谐波;而这些谐波电流输入到牵引电机后转化为6P(1-s)倍频、12P(1-s)倍频的脉动转矩,并作用于电机,使得其输出振动中含有相应频率的谐波成分。通过对高速动车组实际运行过程中的牵引电机振动信号进行分析可发现,在正常情况下振动信号不明显含有此类谐波频率成分,而当逆变器存在故障时,则会导致在振动信号中该频率信号含量非常明显。因此,文章所提出的基于振动信号分析法能够有效地监测并诊断牵引逆变器工作状态,并具有一定的工程应用价值。

复矢量电流调节器抑制高速永磁电机高次谐波

永磁电机高速运行时,定子电流高次谐波的含量和幅值快速增加,增加涡流损耗、发热和转矩脉动,研究基于电压补偿改进算法抑制定子电流高次谐波。针对高速永磁同步电机运行过程中存在的交直轴电流分量强耦合以及电机参数非线性变化的问题,设计了复矢量电流调节器来提高解耦性能和动态响应以改进传统电压补偿的电流谐波抑制算法。首先,搭建了集成高速永磁同步电机模型、高速电机弱磁控制和谐波抑制算法的联合仿真模型。在此基础上,运用软件在环仿真方法,验证了复矢量电流调节器相比于传统的电压补偿算法的重大优越性。仿真结果表明,复矢量电流调节器大大降低了定子电流的高次谐波含量、总THD和转矩脉动。以上的研究可以为高速永磁电机高次谐波的抑制和仿真分析提供重要的理论和方法论指导。

基于小样本迁移代理模型的高速永磁电机应力优化

针对目前电机代理模型样本空间计算效率低的问题,该文提出迁移径向基函数神经网络代理模型。该模型的样本信息源于足量可快速获取或先验积累的低可信度数据和少量高可信度的数据。基于高速永磁电机应力优化问题,研究该模型对小样本的学习能力、对电机相似拓扑结构的学习能力以及基函数对迁移模型精度的影响,证明该模型在工程优化中的效率优势。最后展望迁移学习技术在电机优化中的发展趋势。

低载波比下基于状态反馈和大林算法的永磁同步电机高性能电流控制策略

受到功率器件开关频率的限制,高速永磁同步电机驱动系统通常需要低载波比运行,此时系统延时相对很大,对电流环设计要求很高。常规在连续域设计的复矢量PI控制器由于离散化实现存在误差,dq轴解耦不完全,而且扰动传递函数包含电机自身低阻尼比极点,使系统抗干扰能力差,尤其是负基波频率附近的扰动。因此,文中提出状态反馈大林控制算法。首先,利用延时环节电压进行反馈来使系统完全解耦;然后,通过输出电流反馈提升系统阻尼来抑制扰动;最后,对解耦且阻尼后的系统设计大林控制器来提升稳定裕度。实验结果表明,相较于复矢量PI控制器,所提出的状态反馈大林控制器dq轴解耦性能好,电流超调小,系统振荡小,且抗扰能力显著提升。