Field test of high-power microwave-assisted mechanical excavation for deep hard iron ore

Microwave-assisted mechanical excavation has great application prospects in mines and tunnels,but there are few field experiments on microwave-assisted rock breaking.This paper takes the Sishanling iron mine as the research object and adopts the self-developed high-power microwave-induced fracturing test system for hard rock to conduct field experiments of microwave-induced fracturing of iron ore.The heating and reflection evolution characteristics of ore under different microwave parameters(antenna type,power,and working distance)were studied,and the optimal microwave parameters were obtained.Subsequently,the ore was irradiated with the optimal microwave parameters,and the cracking effect of the ore under the action of the high-power open microwave was analyzed.The results show that the reflection coefficient(standing wave ratio)can be rapidly(<5 s)and automatically adjusted below the preset threshold value(1.6)as microwave irradiation is performed.When using a right-angle horn antenna with a working distance of 5 cm,the effect of automatic reflection adjustment reaches the best among other antenna types and working distances.When the working distance is the same,the average temperature of the irradiation surface and the area of the high-temperature area under the action of the two antennas(right-angled and equal-angled horn antenna)are basically the same and decrease with the increase of working distance.The optimal microwave parameters are:a right-angle horn antenna with a working distance of 5 cm.Subsequently,in further experiments,the optimal parameters were used to irradiate for 20 s and 40 s at a microwave power of 60 kW,respectively.The surface damage extended 38 cm×30 cm and 53 cm×30 cm,respectively,and the damage extended to a depth of about 50 cm.The drilling speed was increased by 56.2%and 66.5%,respectively,compared to the case when microwaves were not used.

Microstructure and Properties of AlCoCrFeNiTi High-Entropy Alloy Coatings Prepared by Laser Cladding

21-4N(5Cr21Mn9Ni4N)is extensively employed in the production of engine valves,operating under severe conditions.Apart from withstanding high-temperature gas corrosion,it must also endure the impact of cylinder explosion pressure.The predominant failure mode of 21-4N valves is abrasive wear.Surface coatings serve as an effective approach to prevent such failures.In this investigation,Laser cladding technology was utilized to fabricate AlCoCrFeNiTi high entropy alloy coatings onto the surfaces of 21-4N valves.According to the findings,the cladding zone has a normal dendritic microstructure,a good substrate-to-cladding layer interaction,and no obvious flaws.In terms of hardness,the cladding demonstrates an average hardness of 620 HV.The hardness has increased by 140%compared to the substrate.The average hardness of the cladding remains at approximately 520 HV even at elevated temperatures.Regarding frictional wear performance,between 400℃and 800℃,the cladding layer exhibits an average friction coefficient of 0.4,with the primary wear mechanisms being abrasive wear,adhesive wear,and a minor degree of plastic deformation.

975 nm multimode semiconductor lasers with high-order Bragg diffraction gratings

The 975 nm multimode diode lasers with high-order surface Bragg diffraction gratings have been simulated and calcu-lated using the 2D finite difference time domain(FDTD)algorithm and the scattering matrix method(SMM).The periods and etch depth of the grating parameters have been optimized.A board area laser diode(BA-LD)with high-order diffraction grat-ings has been designed and fabricated.At output powers up to 10.5 W,the measured spectral width of full width at half maxi-mum(FWHM)is less than 0.5 nm.The results demonstrate that the designed high-order surface gratings can effectively nar-row the spectral width of multimode semiconductor lasers at high output power.

Source-Load Coordinated Optimal Scheduling Considering the High Energy Load of Electrofused Magnesium and Wind Power Uncertainty

In fossil energy pollution is serious and the“double carbon”goal is being promoted,as a symbol of fresh energy in the electrical system,solar and wind power have an increasing installed capacity,only conventional units obviously can not solve the new energy as the main body of the scheduling problem.To enhance the systemscheduling ability,based on the participation of thermal power units,incorporate the high energy-carrying load of electro-melting magnesiuminto the regulation object,and consider the effects on the wind unpredictability of the power.Firstly,the operating characteristics of high energy load and wind power are analyzed,and the principle of the participation of electrofusedmagnesiumhigh energy-carrying loads in the elimination of obstructedwind power is studied.Second,a two-layer optimization model is suggested,with the objective function being the largest amount of wind power consumed and the lowest possible cost of system operation.In the upper model,the high energy-carrying load regulates the blocked wind power,and in the lower model,the second-order cone approximation algorithm is used to solve the optimizationmodelwithwind power uncertainty,so that a two-layer optimizationmodel that takes into account the regulation of the high energy-carrying load of the electrofused magnesium and the uncertainty of the wind power is established.Finally,the model is solved using Gurobi,and the results of the simulation demonstrate that the suggested model may successfully lower wind abandonment,lower system operation costs,increase the accuracy of day-ahead scheduling,and lower the final product error of the thermal electricity unit.

Laser shaping and optical power limiting of pulsed Laguerre–Gaussian laser beams of high-order radial modes in fullerene C60

We study the strong nonlinear optical dynamics of nanosecond pulsed Laguerre–Gaussian laser beams of high-order radial modes with zero orbital angular momentum propagating in the fullerene C60molecular medium. It is found that the spatiotemporal profile of the incident pulsed Laguerre–Gaussian laser beam is strongly reshaped during its propagation in the C60molecular medium. The centrosymmetric temporal profile of the incident pulse gradually evolves into a noncentrosymmetric meniscus shape, and the on-axis pulse duration is clearly depressed. Furthermore, the field intensity is distinctly attenuated due to the field-intensity-dependent reverse saturable absorption, and clear optical power limiting behavior is observed for different orders of the input pulsed Laguerre–Gaussian laser beams before the takeover of the saturation effect;the lower the order of the Laguerre–Gaussian beam, the lower the energy transmittance.

Laser peeler regime of high-harmonic generation for diagnostics of high-power focused laser pulses

A method for measuring the intensity of focused high-power laser pulses based on numerical simulation of high-harmonic generation in the laser peeler regime is proposed.The dependence of the efficiency of high-harmonic generation on the laser pulse intensity and the spatial parameters during interaction with solid targets is studied numerically.The simulation clearly shows that the amplitude of the generated harmonics depends on the laser pulse parameters.The proposed method is simpler than similar intensity measurement techniques and does not require complex preparation.

High Brightness,High Power Density Fiber Coupling of High Power Laser Diode

The output radiation from the 100μm×1μm aperture of a high power Laser Diode (LD) is efficiently coupled into a 50μm multimode optical fiber.The fiber output of the high power LD with high brightness and high power density is achieved.The power density is up to 3 6×104W/cm2 and the coupling efficiency is 70%.The extreme divergence and the astigmatism of high power LDs require the optics with complex lens structures and high performance.A double-curved lens with two crossed cylindrical lenses structured on both sides of the glass substrate is used in the coupling system.

The second fusion of laser and aerospace-an inspiration for high energy lasers

Since the first laser was invented,the pursuit of high-energy lasers(HELs)has always been enthusiastic.The first revolution of HELs was pushed by the fusion of laser and aerospace in the 1960s,with the chemical rocket engines giving fresh impetus to the birth of gas flow and chemical lasers,which finally turned megawatt lasers from dream into reality.Nowadays,the development of HELs has entered the age of electricity as well as the rocket engines.The properties of current electric rocket engines are highly consistent with HELs’goals,including electrical driving,effective heat dissipation,little medium consumption and extremely light weight and size,which inspired a second fusion of laser and aerospace and motivated the exploration for potential HELs.As an exploratory attempt,a new configuration of diode pumped metastable rare gas laser was demonstrated,with the gain generator resembling an electric rocket-engine for improved power scaling ability.

Application of tensor CSAMT with high-power orthogonal signal sources in Jiama porphyry copper deposit,South Tibet

The Jiama porphyry copper deposit in Tibet is one of the proven supergiant copper deposits in the Qinghai-Tibet Plateau at present,with the reserves of geological resources equivalent to nearly 20×10^(6) t.However,it features wavy and steep terrain,leading to extremely difficult field operation and heavy interference.This study attempts to determine the effects of the tensor controlled-source audiomagnetotellurics(CSAMT)with high-power orthogonal signal sources(also referred to as the high-power tensor CSAMT)when it is applied to the deep geophysical exploration in plateaus with complex terrain and mining areas with strong interference.The test results show that the high current provided by the highpower tensor CSAMT not only greatly improved the signal-to-noise ratio but also guaranteed that effective signals were received in the case of a long transmitter-receiver distance.Meanwhile,the tensor data better described the anisotropy of deep geologic bodies.In addition,the tests also show that when the transmitting current reaches 60 A,it is still guaranteed that strong enough signals can be received in the case of the transmitter-receiver distance of about 25 km,sounding curves show no near field effect,and effective exploration depth can reach 3 km.The 2D inversion results are roughly consistent with drilling results,indicating that the high-power tensor CSAMT can be used to achieve nearly actual characteristics of underground electrical structures.Therefore,this method has great potential for application in deep geophysical exploration in plateaus and mining areas with complex terrain and strong interference,respectively.This study not only serves as important guidance on the prospecting in the Qinghai-Tibet Plateau but also can be used as positive references for deep mineral exploration in other areas.

A high-power high-stability Q-switched green laser with intracavity frequency doubling using a diode-pumped composite ceramic Nd:YAG laser

We successfully obtain a high-average-power high-stability Q-switched green laser based on diode-side-pumped composite ceramic Nd：YAG in a straight piano-concave cavity. The temperature distribution in composite ceramic Nd：YAG crystal is numerically analyzed and compared with that of conventional Nd：YAG crystal. By using a composite ceramic Nd：YAG rod and a type-II high gray track resistance KTP （HGTR-KTP） crystal, a green laser with an average output power of 165 W is obtained at a repetition rate of 25 kHz, with a diode-to-green optical conversion of 14.68%, and a pulse width of 162 ns. To the best of our knowledge, both the output power and optical-to-optical efficiency are the highest values for green laser systems with intracavity frequency doubling of this novel composite ceramic Nd：YAG laser to date. The power fluctuation at around 160 W is lower than 0.3% in 2.5 hours.

High wall-plug efficiency 808-nm laser diodes with a power up to 30.1 W

A very highly efficient InGaAlAs/AlGaAs quantum-well structure was designed for 808 nm emission,and laser diode chips 390-μm-wide aperture and 2-mm-long cavity length were fabricated.Special pretreatment and passivation for the chip facets were performed to achieve improved reliability performance.The laser chips were p-side-down mounted on the AlN submount,and then tested at continuous wave(CW)operation with the heat-sink temperature setting to 25℃using a thermoelectric cooler(TEC).As high as 60.5%of the wall-plug efficiency(WPE)was achieved at the injection current of 11 A.The maximum output power of 30.1 W was obtained at 29.5 A when the TEC temperature was set to 12°C.Accelerated life-time test showed that the laser diodes had lifetimes of over 62111 h operating at rated power of 10 W.

High power diode-pumped passively mode-locked Nd:YVO_4 laser at repetition rate of 3.2 GHz

A compact high power diode-pumped passively mode-locked Nd:YVO_4 laser with high repetition rate is realized.Using an Nd:YVO_4 crystal and a semiconductor saturable absorber mirror(SESAM) in the oscillator, the picosecond pulse output with an average power of 1.38 W, a repetition rate of 3.24 GHz, and a pulse duration of 11.4 ps is achieved. After one stage of amplification, the final output power reaches 11.34 W, corresponding to a total optical-to-optical efficiency of about 32%. The root mean square(RMS) value of power fluctuation is demonstrated to be less than 0.6% in 24 hours,showing a superior stability with the compact configuration.

Suppressing the preferential σ-polarization oscillation in a high power Nd:YVO_4 laser with wedge laser crystal

We observe the phenomenon of priority oscillation of the unexpected a-polarization in high-power Nd：YVO4 ring laser. The severe thermal lens of the a-polarized lasing, compared with the n-polarized lasing, is the only reason for the phenomenon. By designing a wedge Nd：YVO4 crystal as the gain medium, the unexpected a-polarization is completely suppressed in the entire range of pump powers, and the polarization stability of the expected zc-polarized output is enhanced. With the output power increasing from threshold to the maximum power, no a-polarization lasing is observed. As a result, 25.3 W of stable single-frequency laser output at 532 nm is experimentally demonstrated.

High power 2-μm room-temperature continuous-wave operation of GaSb-based strained quantum-well lasers

A high power GaSb-based laser diode with lasing wavelength at 2 μm was fabricated and optimized. With the optimized epitaxial laser structure, the internal loss and the threshold current density decreased and the internal quantum efficiency increased. For uncoated broad-area lasers, the threshold current density was as low as 144 A/cm2 （72 A/cm^2 per quantum well）, and the slope efficiency was 0.2 W/A. The internal loss was 11 cm^-1 and the internal quantum efficiency was 27.1%. The maximum output power of 357 mW under continuous-wave operation at room temperature was achieved. The electrical and optical properties of the laser diode were improved.

Experimental study of weld position detection based on keyhole infrared image during high power fiber laser welding

Keyhole is one of the important phenomena in high-power laser welding process. By studying the keyhole characteristic and detecting the seam offset during high-power fiber laser welding, an infrared sensitive high-speed camera arranged off-axis orientation of laser beam was applied to capture the dynamic thermal images of a molten pool. The 304 austenitic stainless steel plate butt joint welding experiment with laser power 10 kW was carried out. Through analyzing the keyhole infrared image, the weld position was calculated. Least squares method was used to determine the actual weld position. Image filtering technique was used to process the keyhole image, and the keyhole centroid coordinate were calculated. Also, least squares method was used to fit the keyhole centroid curve equation and establish a nonlinear continuous model which described the deviation between keyhole centroid and weld seam. The heat accumulation effect affected by the infrared radiation was analyzed to determine whether the laser beam focus spot deviated from the desired welding seam. Experimental results showed that the keyhole centroid has related to the seam offset, and can reflect the welding quality.

A new method for measuring the pulse-front distortion of arbitrary shapes in high-power ultrashort laser systems

We present a new method that can be used to calculate pulse-front distortion by measuring the spectral interference of two point-diffraction fields in their overlapped district. We demonstrate, for the first time, the measurement of the pulse-front distortion of the pulse from a complex multi-pass amplification system, which exists in almost all high-power laser systems, and obtain the irregular pulse-front distribution. The method presented does not need any reference light or assumption about the pulse-front distribution, and has an accuracy of several femtoseconds.

A cladding-pumping based power-scaled noise-like and dissipative soliton pulse fiber laser

We report a high-average-power noise-like pulse(NLP) and dissipative soliton(DS) pulse fiber laser. Average power as high as 4.8 W could be obtained at the fundamental mode-locked repetition rate. The NLP can also be transformed into a more powerful DS mode-locking state by optimizing the polarization and losses of intra-cavity pulses in the nonlinear polarization evolution regime. The operation mode between the NLP and DS can be switched, and the laser output performance in both modes has been studied. The main advantage of this work is switchable high-power operation between the NLP and DS. In comparison with conventional single-mode NLP fiber lasers, the multi-function high-power optical source will greatly push its application in supercontinuum generation, coherence tomography, and industrial processing.

Transmission effects of high energy nanosecond lasers in laser-induced air plasma under different pressures

When a high energy nanosecond(ns)laser induces breakdown in the air,the plasma density generated in the rarefied atmosphere is much smaller than that at normal pressure.It is associated with a relatively lower absorption coefficient and reduces energy loss of the laser beam at low pressure.In this paper,the general transmission characterizations of a Joule level 10 ns 1064 nm focused laser beam are investigated both theoretically and experimentally under different pressures.The evolution of the electron density(n_(e)),the changes in electron temperature(T_(e))and the variation of laser intensity(I)are employed for numerical analyses in the simulation model.For experiments,four optical image transfer systems with focal length(f)of 200 mm are placed in a chamber and employed to focus the laser beam and produce plasmas at the focus.The results suggest that the transmittance increases obviously with the decreasing pressure and the plasma channels on the transmission path can be observed by the self-illumination.The simulation results agree well with the experimental data.The numerical model presents that the maximum n_e at the focus can reach 10^(19)cm^(-3),which is far below the critical density(n_(c)).As a result,the laser beam is not completely shielded by the plasmas.

Suppression of laser power error in a miniaturized atomic co-magnetometer based on split ratio optimization

A miniaturized atomic spin-exchange relaxation-free(SERF)co-magnetometer measures angular velocity using a balanced polarimetry technique which is easily affected by the laser power.A laser power closed-loop control system is usually used to suppress the fluctuation of the laser power.Although this method can greatly eliminate the fluctuation of the in-loop laser power(the feedback laser),it cannot fully eliminate the fluctuation of the out-of-loop laser power(the signal measurement laser).This leads to SERF gyroscope laser power error,which reduces the inertial measurement accuracy.In this paper,the influence mechanism of the split ratio(the ratio of the in-loop laser power to the out-of-loop laser power)on the out-of-loop laser power control accuracy is analyzed by establishing a laser power transmission model inside and outside the loop.Moreover,a method is developed to improve the out-of-loop laser power stability by optimizing the split ratio.Comparative experiments showed that the relative Allan standard deviation of the out-of-loop laser power decreased from 5.48×10^(-6)to 2.62×10^(-6)at 100 s,and decreased by an order of magnitude from 1.76×10^(-5)to 3.30×10^(-6)at1000 s.Correspondingly,the rate ramp coefficient in the Allan standard deviation curve of the SERF gyroscope test data decreased from 1.312[(°/h)/h]to 0.246[(°/h)/h].And the bias stability increased from 0.032°/h to 0.019°/h.Therefore,the proposed method can improve the long-term stability of the probe laser power and effectively suppress the laser power error of the SERF gyroscope.

Investigation of high power laser coatings

High laser-induced damage threshold and large aperture were focuses on the studies of high power laser coatings. This paper reports the research activities at our center. Several measures were developed for evaluating characters of laser damage, including determination of laser induced damage threshold and detection of absorption based on surface thermal lensing technique. Defect was deemed to be the initial source of laser damage, and was the main factor restricting the laser damage resistance of optical coatings. The contribution of several kinds of typical defects to laser damage was analyzed, and some deposition measures were adopted to control and eliminate the origin of defect. Furthermore, some post-treatment methods were also employed to alleviate the influence of the defect and to improve the laser damage resistance. Correction mask was introduced to improve the thickness uniformity, and the thickness uniformity can be amended to less than 1% in the range of Φ650 mm. Preliminary investigation related to surface deformation was also conducted.