Molecular Dynamics-Based Simulation of Polyethylene Pipe Degradation in High Temperature and High Pressure Conditions

High-density polyethylene(HDPE)pipes have gradually become the first choice for gas networks because of their excellent characteristics.As the use of pipes increases,there will unavoidably be a significant amount of waste generated when the pipes cease their operation life,which,if improperly handled,might result in major environmental contamination issues.In this study,the thermal degradation of polyethylene materials is simulated for different pressures(10,50,100,and 150 MPa)and temperatures(2300,2500,2700,and 2900 K)in the framework of Reactive Force Field(ReaxFF)molecular dynamics simulation.The main gas products,density,energy,and the mean square displacement with temperature and pressure are also calculated.The findings indicate that raising the temperature leads to an increase in the production of gas products,while changing the pressure has an impact on the direction in which the products are generated;the faster the temperature drops,the less dense the air;both temperature and pressure increase impact the system’s energy conversion or distribution mechanism,changing the system’s potential energy as well as its total energy;the rate at which molecules diffuse increases with temperature,and decreases with pressure.The results of this investigation provide a theoretical basis for the development of the pyrolytic treatment of polyethylene waste materials.

Fracture Characterization of High-Density Polyethylene Materials Using the Energetic Criterias

Impact behavior of polymers has received considerable attention in recent years,and much work based on fracture mechanic approaches has been carried out.In this paper,fracture behavior in large deformation of a high density polyethylene(HDPE)materials was investigated through experimental impact testing on single edge notched specimen(SENB)and by using theoretical and analytical fracture criteria concepts.Moreover,a review of the main fracture criteria is given in order to characterize the toughness of this polymer in the both cases(static and dynamic).The fractured specimens obtained from the Charpy impact test were characterized with respect to their fracture surfaces.Characteristic zones of the fracture surface can be assigned to different stages and mechanisms of the fracture process.Finally,for a better understanding of fracture and damage mechanisms and to provide the best estimation of fracture toughness in impact,an experimental approach based on microscopic observations(SEM)was used.

Micromechanical analysis on tensile properties prediction of discontinuous randomized zalacca fibre/high-density polyethylene composites under critical fibre length

In this research,the tensile properties'performance of compression moulded discontinuous randomized zalacca fibre/high-density polyethylene under critical fibre length was analysed by means of experimental method and micromechanical models.These investigations were used to verify the tensile properties models toward the effect of fibre length and volume fraction on the composites.The experimental results showed that the tensile properties of composites had significantly increased due to the enhancement of fibre length.On the contrary,a decline in the tensile properties was observed with the increase of volume fraction.A comparison was made between the available experimental results and the performances of Tsai-Pagano,Christensen and Cox-Krechel models in their prediction of composites elastic modulus.The results showed that the consideration of fibre's elastic anisotropy in the Cox-Krenchel model had yielded a good prediction of the composites modulus,nevertheless the models could not accurately predict the composites modulus for fibre length study.

Characterization and Comparison of Rheological Properties of Agro Fiber Filled High-Density Polyethylene Bio-Composites

The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100 mesh were studied. The experimental results were obtained from samples containing 65 vol.% agro fiber and 3 wt.% lubricant. Particle sizes distribution of the agro fibers was in the range of 0.295 mm to ?0.125 mm. SEM showed evidence of complete matrix/fiber impregnation or wetting. The melt rheological data in terms of complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss tangent (tanδ) were evaluated and compared for different samples. Due to higher probability of agglomeration formation in the samples containing 65 vol.% of agro fillers, the storage modulus, loss modulus and complex viscosity of these samples were high. The unique change in all the samples is due to the particle size distribution of the agro fibers. The storage and loss modulus increased with increasing shear rates for all the composites, except for Walnut shell composite which exhibited unusual decrease in storage modulus with increasing shear rate. Damping factor (tanδ) decreased with increasing shear rate for all the composites at 65 vol.% filler load although there were differences among the composites. Maximum torque tended to increase at the 65 vol.% agro fiber load for all composites. Corncob and Walnut shell composites gave higher torque and steady state torque values in comparison with Flax shives and Rice hull composites due to differences in particle sizes distribution of the agro fibers.

Accurate detection method of high-density polyethylene fi lm leakage location based on secondary electric potential difference

High-density polyethylene(HDPE)film leakage location detection is frequently accomplished using the double-electrode technique.The electric potential and potential difference are the main physical parameters in the double-electrode approach.Due to the impact of the complex geoelectric environment,the electric potential and the electric potential difference are not sensitive enough to respond to minimal leakage.The tiny leaking area cannot be precisely located using the electric potential and electric potential difference.Using the COMSOL Multiphysics software,this study created a standard geoelectric model of the double-electrode method.We calculated a new parameter—the G parameter through secondary electric potential difference—based on the response characteristics of the electric potential and the electric potential difference while the HDPEfilm is leaking.The experiment demonstrates that the G parameter is more sensitive than the electric potential and electric potential difference for detecting the leaking area of HDPE film.The G parameter is more effective at detecting leakage than the electric potential and electric potential difference.The results of this study can be used to locate HDPEfilm leakage areas in a landfill.

A New Selective Neural Network Ensemble Method Based on Error Vectorization and Its Application in High-density Polyethylene (HDPE) Cascade Reaction Process

Chemical processes are complex, for which traditional neural network models usually can not lead to satisfactory accuracy. Selective neural network ensemble is an effective way to enhance the generalization accuracy of networks, but there are some problems, e.g., lacking of unified definition of diversity among component neural networks and difficult to improve the accuracy by selecting if the diversities of available networks are small. In this study, the output errors of networks are vectorized, the diversity of networks is defined based on the error vectors, and the size of ensemble is analyzed. Then an error vectorization based selective neural network ensemble (EVSNE) is proposed, in which the error vector of each network can offset that of the other networks by training the component networks orderly. Thus the component networks have large diversity. Experiments and comparisons over standard data sets and actual chemical process data set for production of high-density polyethylene demonstrate that EVSNE performs better in generalization ability.

Decorative Wood Fiber/High-Density Polyethylene Composite with Canvas or Polyester Fabric

Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating wood fiber/high-density polyethylene(WF/HDPE)without adding adhesive was explored.Canvas or polyester fabrics were selected as the surface decoration materials.The influence of hot-pressing temperature and WF/HDPE ratio on the adhesion was studied.The surface bonding strength,water resistance,and surface color were evaluated,and observation within the infrared spectrum and under scanning electron microscopy was used to analyze the bonding process.The results showed that the fabric and WF/HDPE substrate could be closely laminated together depending on the HDPE layer accumulated on the WF/HDPE surface.The molten HDPE matrix penetrates canvas more easily than polyester fabric,and the canvasveneered composite shows a greater bonding strength than does the polyester fabric-veneered composite.A higher proportion of the thermoplastic component in the substrate improved the bonding.When the hot-pressing temperature exceeded 160°C,the fabric-veneered WF/HDPE panels had greater water resistance,although the canvas fabric changed more obviously in terms of fiber shape and color,compared with the polyester fabric.For the canvas fabric,140°C–160°C was a suitable hot-pressing temperature,whereas 160°C–180°C was more suitable for polyester fabric.The proportion of the thermoplastic component in the composite should be not less than 30%to achieve adequate bonding strength.

Studies on the Effects of Bentonite (Nanoclay) on the Mechanical Properties of High-Density Polyethylene

In this work, the effect of Bentonite (Nanoclay) on the mechanical and mor-phology properties of HDPE/Nanoclay composite pipe material was investi-gated. This led to the development of a composite material with improved me-chanical properties. The HDPE/nanoclay composites were produced using an injection moulding machine at 200?C and rotor speed of 50 rpm. The compati-bilizer used in this study was Polyethylene-graft-Maleic Anhydride. Different compositions of nanoclay reinforcements were prepared and added to HDPE resin. A particle size of 425 μm was used in proportions of 0%, 5%, 10%, 15%, and 20% on weight fraction basis. All the composites samples were characterized by Zwick Roell tensile testing machine and Scanning Election Microscopy (SEM). Experimental results obtained showed improvements in the tensile strength, and modulus at the expense of elongation. The maximum tensile strength and modulus was obtained at 10% filler composition. These enhanced properties are due to the homogenous dispersion of nanoclay in HDPE matrix, which is evident from the structure that was evaluated using SEM.

High-Density Polyethylene Based on Exfoliated Graphite Nanoplatelets/Nano-Magnesium Oxide: An Investigation of Thermal Properties and Morphology

In this study, high-density polyethylene (HDPE)/exfoliated graphite nanoplatelet (xGnP) composites reinforced with a 2 wt.% concentration of nano-magnesia (n-MgO) were fabricated using an injection moulding machine. The thermal properties and morphological structures of the composites were investigated. The XRD results showed the peaks of xGnP and n-MgO, where the intensity of the xGnP peaks became stronger with adding increasing amounts of xGnP into the polymermatrix. In terms of morphology, some agglomeration of particles was observed within the matrix, and the agglomeration decreased the thermal properties of the composites. The nanocomposites showed less thermal stability than the pristine polymer. The reduction in the onset temperature compared to that of neat HDPE was attributed to less adhesion between the fillers and the matrix. In addition, the crystallinity was reduced by the addition of fillers.

High density porous polyethylene material (Medpor) as an unwrapped orbital implant

Objective: To introduce the clinical effect among patients who received an unwrapped orbital implant with high density porous polyethylene material (Medpor) after enucleation or evisceration. Methods: Retrospective analysis of a series of 302 patients with anophthalmia who underwent placement of an unwrapped high density porous polyethylene orbital implant. We compared the patients (n=180) who accepted primary implant placement with those (n=122) who accepted secondary implant placement. Parameters evaluated included: age at time of surgery, date of surgery, sex, implant type and size, surgery type, the surgical procedure and technique performed, and complications. Results: The time of follow-up ranged from 2.0 to 58.0 months (mean 32.5 months). A total of 5 of 302 (1.66%) cases had documented postoperative complications. The following problems were noted after surgery: implant exposure, 3 patients (0.99%); implant removed due to orbital infection, 1 patient (0.34%); ptosis, 1 patient (0.34%). There were no significant complications observed in other 297 cases and all implants showed good orbital mo- tility. The clinical effect of primary implant placement is better than that of secondary placement. Conclusion: High density porous polyethylene material can be used successfully as an unwrapped orbital implant in anopthalmic socket surgery with minimal complications. The material is well tolerated, nonantigenic and has low rate of infection and migration.

PREPARATION OF HIGH DENSITY POLYETHYLENE/POLYETHYLENE-BLOCK-POLY(ETHYLENE GLYCOL)COPOLYMER BLEND POROUS MEMBRANES VIA THERMALLY INDUCED PHASE SEPARATION PROCESS AND THEIR PROPERTIES

High density polyethylene （HDPE）/polyethylene-block-poly（ethylene glycol） （PE-b-PEG） blend porous membranes were prepared via thermally induced phase separation （TIPS） process using diphenyl ether （DPE） as diluent. The phase diagrams of HDPE/PE-b-PEG/DPE systems were determined by optical microscopy and differential scanning calorimetry （DSC）. By varying the content of PE-b-PEG, the effects of PE-b-PEG copolymer on morphology and crystalline structure of membranes were studied by scanning electron microscopy （SEM） and wide angle X-ray diffraction （WAXD）. The chemical compositions of whole membranes and surface layers were characterized by elementary analysis, Fourier transform infrared spectroscopy-attenuated total reflection （FTIR-ATR） and X-ray photoelectron spectroscopy （XPS）. Water contact angle, static protein adsorption and water flux experiments were used to evaluate the hydrophilicity, antifouling and water permeation properties of the membranes. It was found that the addition of PE-b-PEG increased the pore size of the obtained blend membranes. In the investigated range of PE-b-PEG content, the PEG blocks could not aggregate into obviously separated domains in membrane matrix. More importantly, PE-b-PEG could not only be retained stably in the membrane matrix during membrane formation, but also enrich at the membrane surface layer. Such stability and surface enrichment of PE-b-PEG endowed the blend membranes with improved hydrophilicity, protein absorption resistance and water permeation properties, which would be substantially beneficial to HDPE membranes for water treatment application.

Effects and complications of placement of motility coupling post in porous polyethylene orbital implants

Objective： To investigate the effects and complications of primary and secondary placements of motility coupling post （MCP） in the unwrapped porous polyethylene orbital implant （PPOI） following enucleation. Methods： We investigated 198 patients who received PPOI implantation following the standard enucleation procedure in the First Affiliated Hospital, School of Medicine, Zhejiang University, Hangzhou, China, from 2002 to 2004. These patients were subgrouped into PPOI-only patients （112 cases, received PPOI following enucleation）, primary MCP patients （46 cases, received primary placement of MCP during PPOI operation）, and secondary MCP patients （40 cases, received secondary placement ofMCP 6 months after the initial surgery）. Effects and complications among these three groups were compared. Results： The PPOI-only patients took shorter treatment course when compared with other two MCP groups （P〈0.001）, without significant difference noted between the two MCP groups. However, the two MCP groups had better prosthetic motility than PPOI-only group （P〈0.001）, without significant difference between the two MCP groups. In the early stage, 2 eyes in the PPOI-only group and l eye in the primary MCP group had PPOI infection. In PPOI-only group, 3 （2.68%） eyes had PPOI exposure, which occurred after fitting the prostheses; 4 eyes （8.70%） in primary MCP group and 1 eye （2.50%） in secondary MCP had PPOI exposure, which occurred before fitting the prostheses. After prosthesis was fit successfully, the excessive discharge and granuloma were 33.9% and 1.79% in PPOI group-only, 53.3% and 8.9% in primary MCP group, and 52.5% and 7.5% in secondary MCP group, respectively. Conclusion： Both primary and secondary placements of MCP into the PPOI following enucleation can help patients to obtain desirable prosthetic motility, but may be associated with more complications. The primary placement of MCP with skilled operation in selected patients is more recommendable than secondary placement.

EFFECT OF PAN-MILLING STRESS ON CRYSTAL STRUCTURES OF HIGH DENSITY POLYETHYLENE

A detailed study was performed on the crystal structures of pan-milled high-density polyethylene (HDPE) using differential scanning calorimetry (DSC) and X-ray diffraction. The crystallinity of HDPE first decreased slightly, followed by a gradual increase with increasing milling times. Monoclinic crystals appeared after 4 cycles of milling. With increasing times of milling, the proportion of monoclinic crystals increased significantly while the proportion of orthorhombic crystals decreased gradually. With increasing times of milling, the crystallite size of orthorhombic form decreased greatly, while the size of monoclinic crystallites kept almost constant during milling.

Effect of substrates on crystallization of high density polyethylene

The experimental observations about remarkable influence of the substrates on the isothermal crystallization rate of a high density polyethylene(HDPE) were presented.Two methods were used to characterize the crystallization rate:the change of turbidity of the HDPE specimen and the changes of the complex viscosity and storage modulus measured by a rotational rheometer,which gave consistent results showing that the isothermal crystallization rate decreased in sequence as the specimen contacted with aluminum,brass and stainless steel plates,respectively.As to the dominant influence factor,the chemical composition of the substrates can be excluded via insulating the plate by an aluminum foil.Instead,we propose the plate's ability of removing the latent heat of crystallization from the specimen.Rheological measurement is sensitive to the crystallization process.The colloid like model proposed by BOUTAHAR et al for the crystallization of HDPE gives reasonable predictions of the crystallized fraction from the measured storage modulus.

Selection of Thickness of High Density Polyethylene Film for Mulching in Paddy Rice

In water deficit area, judicious use of water is essential for increasing area under crop production with limited water supply. Film Mulching has been advocated as an effective means for conserving soil moisture in rice production. The effects of high density polyethylene (HDPE) film on increasing rice production, controlling weeds and residue amount of plastic were studied under five treatments, including 5, 10, 15 and 20 μm thickness as well as bare cultivation (CK). The results indicated that the HDPE film mulching mode had significant effects on weed control, soil temperature, soil moisture, photosynthetic rate, seedling biomass, yield and residues of plastic film. Combined with economic effect, it showed that the HDPE film of 10 μm is the best option for rice production.

Physical and Thermo-Oxidative Characterization of Asphalt Modified with High Density Polyethylene and Recycled Engine Oil

Modification of asphalt using polymers, oils and other additives has been an option to improve asphalt pavement performance and extend its lifespan. The present work aims to evaluate the influence of the addition of engine oil on the consistency and thermal properties of HDPE-modified asphalt. For this study, compositions containing asphalt, engine oil and high-density polyethylene (HDPE) were prepared, varying the concentration of engine oil by 2.5 wt%, 5 wt%, 7.5 wt% and 10 wt% and keeping the concentration of HDPE at 5 wt%. The samples were characterized by conventional tests of penetration, softening point and viscosity, aging in a Rotational Thin Film Oven (RTFO), Thermogravimetric Analysis (TGA). According to the results, the addition of HDPE to virgin asphalt causes an increase in the consistency of the virgin asphalt, which then decreases linearly as the engine oil is added into the matrix. Conventional tests showed improvements in the applicability of the asphalt in terms of resistance to cracks and permanent deformation. TGA showed a slight increase in stability for the modified asphalt samples at elevated temperatures. The RTFO showed mass gain and loss for samples with and without engine oil, respectively.

Multifunctional HDPE/Cu biocidal nanocomposites for MEX additive manufactured parts: Perspectives for the defense industry

In this study, we investigated the performance improvement caused by the addition of copper(Cu)nanoparticles to high-density polyethylene(HDPE) matrix material. Composite materials, with filler percentages of 0.0, 2.0, 4.0, 6.0, 8.0, and 10.0 wt% were synthesized through the material extrusion(MEX)3D printing technique. The synthesized nanocomposite filaments were utilized for the manufacturing of specimens suitable for the experimental procedure that followed. Hence, we were able to systematically investigate their tensile, flexural, impact, and microhardness properties through various mechanical tests that were conducted according to the corresponding standards. Broadband Dielectric Spectroscopy was used to investigate the electrical/dielectric properties of the composites. Moreover, by employing means of Raman spectroscopy and thermogravimetric analysis(TGA) we were also able to further investigate their vibrational, structural, and thermal properties. Concomitantly, means of scanning electron microscopy(SEM), as well as atomic force microscopy(AFM), were used for the examination of the morphological and structural characteristics of the synthesized specimens, while energy-dispersive Xray spectroscopy(EDS) was also performed in order to receive a more detailed picture on the structural characteristics of the various synthesized composites. The corresponding nanomaterials were also assessed for their antibacterial properties regarding Staphylococcus aureus(S. aureus) and Escherichia coli(E. coli) with the assistance of a method named screening agar well diffusion. The results showed that the mechanical properties of HDPE benefited from the utilization of Cu as a filler, as they showed a notable improvement. The specimen of HDPE/Cu 4.0 wt% was the one that presented the highest levels of reinforcement in four out of the seven tested mechanical properties(for example, it exhibited a 36.7%improvement in the flexural strength, compared to the pure matrix). At the same time, the nanocomposites were efficient against the S. aureus bacterium and less efficient against the E. coli bacterium.The use of such multi-functional, robust nanocomposites in MEX 3D printing is positively impacting applications in various fields, most notably in the defense and security sectors. The latter becomes increasingly important if one takes into account that most firearms encompass various polymeric parts that require robustness and improved mechanical properties, while at the same time keeping the risk of spreading various infectious microorganisms at a bare minimum.

Thermo-mechanical,Wear and Fracture Behavior of High-density Polyethylene/Hydroxyapatite Nano Composite for Biomedical Applications:Effect of Accelerated Ageing

The objective of this work is to demonstrate how the viscoelastic, thermal, rheological, hardness, wear resistance and fracture behavior of bioinert high-density polyethylene （HDPE） can be changed by the addition of hydroxyapatite （HAP） nano particles. Also the effects of accelerated thermal ageing on the composite properties have been investigated. Different weight fractions of HAP nano particles up to 30 wt% have been incorporated in HDPE matrix by using melt blending in co-rotating intermeshing twin screw extruder. The fracture toughness results showed a remarkable decrease in proportion to the HAP content. The differential scanning calorimetry results indicated that the melting temperature and crystallinity were affected by the addition of HAP nano particles into the matrix. The complex viscosity increased as the percentage of HAP increased due to the restriction of the molecular mobility. The dynamic mechanical analysis results revealed that higher storage modulus （8.3 1011 Pa） could be obtained in the developed HDPE/HAP in 30 wt% compared to neat HDPE （5.1 1011 Pa）. Finally, the hardness and wear resistance of HDPE were improved significantly due to the addition of HAP nano particles. The changes in the HDPE and its nano composite properties due to ageing showed that the HDPE and its nano composites crystallinity increased while the fracture toughness, hardness, wear resistance, storage and loss modulus decreased.

Infusing High-density Polyethylene with Graphene-Zinc Oxide to Produce Antibacterial Nanocomposites with Improved Properties

Nanocomposites of high-density polyethylene(HDPE)modified with 0.2 phr graphene-zinc oxide(GN-ZnO)exhibited optimal mechanical properties and thermal stability.Two other nano-materials—GN and nano-ZnO—were also used to compare them with GN-ZnO.increasing the content of GN-ZnO gradually enhanced the antibacterial and barrier properties,but the addition of 0.3 phr GN-ZnO led to agglomeration that caused defects in the nanocomposites.Herein,we investigated the antibacterial and barrier properties of HDPE nanocomposites infused with different nanoparticles(GN,ZnO,GN-ZnO)of varying concentrations.HDPE and the nanoparticles were meltblended together in a Haake-Buchler Rheomixer to produce a new environment-friendly nano-material with improved physical and chemical properties.The following characterizations were conducted:tensile test,thermogravimetric analysis,morphology,differential scanning calorimetry,X-ray diffraction,antibacterial test,and oxygen and water vapor permeation test.The results showed that the crystallinity of HDPE was affected with the addition of GN-ZnO,and the nanocomposites had effective antibacterial capacity,strong mechanical properties,high thermal stability,and excellent barrier performance.This type of HDPE nanocomposites reinforced with GN-ZnO would be attractive for packaging industries.

Structure and Oxygen Sensing Properties of TiO_2 Porous Semiconductor Thin Films

Semiconductor-type TiO2 oxygen sensing thin films were synthesized using tetrabutyl titanate （Ti （OBu）4） as precursor and diethanolamine （DEA） as complexing agent by the sol-get process. The porous and oxygen sensing TiO2 films were obtained by the addition of polyethylene glycol （PEG）. The micrographs of scanning electron microscope （SEM） show that the pores of the sample about 400-600 nm in size with PEG（2 000 g/mol） are larger than those about 300 nm in size with PEG（ 1 000 g/mol）, while the density of pores is lower. The results also indicate that increasing the content of PEG properly is beneficial to the formation of porous structure. With the increasing content of PEG from 0 g to 2.5 g, the oxygen sensitivity increases from 330 to more than 1 000 at 800 ℃, from 170 to more than 1 000 at 900℃, and the response time to O2 and H2 are about 1.5 s and less than 1s, respectively.