Infuence of Mg on Thermoplasticity of High-Temperature Stainless Bearing Steel Cr_(14)Mo_4

Through the addition of appropriate amount of Mg （0.01-0.01 5 wt%） to the stainless bearing steel Cr14Mo4, the high-temperature thermoplasticity of steel was improved. The mechanism has been uncovered that the added Mg plays an important role in refining and uniforming the carbide precipitations in the steel. It has been found that the segregation of trace Mg is the key to improve the dispersed carbide. Moreover, considerable segregation of Mg in steel during annealing was evidenced by the theoretic analysis.

Load Bearing Capacity and Safety Analysis for Strain-hardening Austenitic Stainless Steel Pressure Vessels

By increasing the yield strengths of austenitic stainless steels for pressure vessels with strain hardening techniques,the elastic load bearing capacity of austenitic stainless steel pressure vessels can be significantly improved.Two kinds of strain hardening methods are often used for austenitic stainless steel pressure vessels：Avesta model for ambient temperature applications and Ardeform model for cryogenic temperature applications.Both methods are obtained from conventional design rules based on the linear elastic theory,and only consider the hardening effect from materials.Consequently this limits the applications of strain hardening techniques for austenitic stainless steel pressure vessels because of safety concerns.This paper investigates the effect of strain hardening on the load bearing capacity of austenitic stainless steel pressure vessels under large deformation,based on the elastic-plastic theory.Firstly,to understand the effect of strain hardening on material behavior,the plastic instability loads of a round tensile bar specimen are derived under two different loading paths and validated by experiments.Secondly,to investigate the effect of strain hardening on pressure vessels strength, the plastic instability pressure under strain hardening is derived and further validated by finite element simulations.Further,the safety margin of pressure vessels after strain hardening is analyzed by comparing the safety factor values calculated from bursting tests,finite element analyses,and standards.The researching results show that the load bearing capacity of pressure vessels at ambient temperature is independent of the loading history when the effects of both material strain hardening and structural deformation are considered.Finite element simulations and bursting tests results show that the minimum safety factor of austenitic stainless steel pressure vessels with 5% strain hardening is close to the recommended value for common pressure vessels specified in the European pressure vessel standard.The proposed study also shows that in the strain hardening design of austenitic stainless steel pressure vessels,the calculation for plastic instability pressure could use theoretical formula or finite element analyses based on geometrical dimensions and material property parameters before strain hardening,but a 5%strain should be employed as a design limit.The proposed research can be used for the strain hardening design of austenitic stainless steel pressure vessels safely.

High-temperature oxidation behavior of heat resistant stainless steel 1.4828

The kinetic curves of the high-temperature oxidation of austenitic heat resistant stainless steel 1. 4828 at 1 050 ℃ were measured using a weighing method. It is shown that the oxidation curves at 1 050 ℃ followed the parabolic line law, and after 250 h of oxidation, the mass gain was about 80 g/m2. The surface morphology and structure of the oxide layers were studied by scanning electron microscopy and X-ray diffraction. A complicated oxide layer obtained at 1 050 ℃ was mainly composed, from inner to outer, of （FeSi） 3 04, Cr2 03, Fe2 03, and spinel oxides FeCr204 and NiMn204.

ELECTRON ENERGY SPECTRUM ANALYSIS ON PASSIVE FILM OF Si-BEARING STAINLESS STEELS

The surface films on the Si-bearing stainless steels formed after soaking in the concentrated nitric acid for 216 h have been investigated by means of an electron energy spectrometer.It can he reached that Si builds up in the surface in the form of SiO_2.It plays a main part as a passivating element in the Si-bearing stainless steels in strong oxidizing medium,whereas Cr drops down to the second place.

Strengthening mechanism of steels treated by barium-bearing alloys

The deoxidation, desulfurization, dephosphorization, microstructure, and mechanical properties of steels treated by barium-bearing alloys were investigated in laboratory and by industrial tests. The results show that barium takes part in the deoxidation reaction at the beginning of the experiments, generating oxide and sulfide compound inclusions, which easily float up from the molten steel, leading to the rapid reduction of total oxygen content to a very low level. The desulfurization and dephosphorization capabilities of calcium-bearing alloys increase with the addition of barium. The results of OM and SEM observations and mechanical property tests show that the structure of the steel treated by barium-bearing alloys is refined remarkably, the lamellar thickness of pearlitic structure decreases, and the pearlitic morphology shows clustering distribution. Less barium exists in steel substrate and the enrichment of barium-bearing precipitated phase mostly occurs in grain boundary and phase boundary, which can prevent the movement of grain boundary and dislocation during the heat treatment and the deformation processes. Therefore, the strength and toughness of barium-treated steels are improved by the effect of grain-boundary strengthening and nail-prick dislocation.

Study on the corrosion behavior of 316H stainless steel in molten NaCl–KCl–MgCl_(2) salts with and without purification

The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture,present in the form of Mg Cl_(2)·6H_(2)O.316H SS occurred severe intergranular corrosion with a corrosion depth of 130μm for1000 h in the impure Na Cl–KCl–Mg Cl_(2) salt.In contrast,the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture,and the corresponding reactions were also discussed.As a result,the corrosiveness of Na Cl–KCl–Mg Cl_(2) salt is reduced significantly.316H SS occurred slight uniform corrosion with a depth of less than 5μm for 3000 h in the purified Na Cl–KCl–Mg Cl_(2) salt.

Bi-Modal Failure Mechanism of Rolling Contact Bearings

The theory of failure of rolling contact bearings is based on fluctuating high level loading and material fatigue. This theory is unimodal, considering only the solid components of the bearing, and ignoring the liquid phase, which is the lubricant. Bearing life is rather dispersed, reaching a ratio of 20 between the extreme values. Since this theory was established, several exceptional phenomena were detected that could not be explained by it, such as: 1) Pitting damage beyond the contact path;2) Detrimental effect of a minute quantity of water in the lubricant on bearing life. 25 ppm of water in the lubricant brought about shorter bearing life by over than 30%. The bimodal failure theory considers both solid and liquid bearing components. The damaging process of the lubricant evolves from its cavitation. During this process vapor filled cavities are formed in low pressure zones. When these cavities reach high pressure zones they implode exothermally. These implosions cause local high pressure pulses reaching 30,000 at accompanied by a temperature rise of about 2000 degrees K [1]. This paper includes cavitation erosion test results on stainless steel samples by vibratory and water tunnel test rigs. Various methods of lubricant dehydration are presented and evaluated. The main conclusion from this analysis is the use of water-free lubricants, for long life of RC bearings and more uniform service life thereof.

Key role of niobium stabilization in ultra-pure ferritic stainless steels for construction and home-appliance applications

The beneficial effects of niobium addition on properties such as high-temperature strength, toughness, and formability of ferritic stainless steels have been addressed. Based on the Thermo-Calc analysis, precipitation of niobium carbonitride and solubility of niobium have been predicted and characterized via scanning electron microscope （SEM） and transmission electron microscope （TEM） observations. It is shown that addition of niobium has a beneficial effect on improving the high-temperature strength, toughness, formability, and corrosion resistance of ferritic stainless steel. Soluted niobium is very effective in improving the high-temperature strength, which is beneficial to reducing the sticking propensity during hot rolling. Although niobium increases the recrystallization temperature, niobium-added ferritic stainless steels show a high mean r value, or a high plastic strain ratio, as long as the annealing temperature is high enough. Furthermore, because niobium helps to inhibit the formation of chromium carbides, ferritic stainless steel can keep an effective chromium content in the matrix, leading to improved corrosion resistance. Applications of these ferritic stainless steels for construction and home appliances have also been presented.

Development of heat-resistant ferritic stainless steels for exhaust lines at Nisshin Steel

Exhaust emission regulations of the automotive are enforced in each country to prevent air pollution and global warming,and the restriction standard tends to become severer.Various techniques such as the combustion improvement of gasoline,upgrades of the catalyst,and the thermal capacity decreases in the exhaust lines are adopted to suit the regulations,and these lead to an increase of the maximum temperature of the exhaust gas. Recently,ferritic stainless steels are mainly used to parts of exhaust lines,as their thermal expansion coefficient is small,and the cyclic oxidation resistance and the thermal fatigue property are better than austenitic stainless steels. This paper presents newly developed heat-resistant stainless steels from Nisshin Steel for exhaust lines usage,and describes the currents of the steel development that could be envisaged in the future.With regard to improving the high-temperature strength of ferritic stainless steels,the addition of Nb,Mo and Cu is effective in solution hardening and precipitation hardening at 700℃,while the addition of Nb,Mo and W is effective in mainly solution hardening at 900℃.The addition of Cr,Si and Mn suppress the breakaway oxidation in air at 950℃up to 200 h of ferritic stainless steels containing 14%Cr.Especially,the addition of 0.8%or higher Mn would effectively improve the adherence of oxide scale.It is confirmed that ferritic stainless steels,NSSHR-1(14Cr-lMn-0.9Si-Nb) and NSSHR-2(10Cr-0.9Si-Nb-Ti ),is having a superior heat resistance,formability and cost performance compared to conventional Type441 and Type439 respectively.

Effect of Mo on High-Temperature Fatigue Behavior of 15CrNbTi Ferritic Stainless Steel

In order to understand the effect of Mo element on the high-temperature fatigue behavior of 15CrNbTi ferritic stainless steel, the stress-controlled fatigue tests have been performed for both 15CrNbTi and 15Cr0.5MoNbTi ferritic stainless steels at 800 ℃ in laboratory air. The fatigue test results indicate that the fatigue resistance of 15Cr0.5MoNbTi steel is manifestly higher than that of 15CrNbTi steel at the maximum stress below 57 MPa; the 15Cr0.5MoNbTi steel possesses a fatigue limit of 35 MPa, which is higher than that of 15CrNbTi steel. The TEM observations reveal that the Mo element can suppress the formation of coarsened Fe3Nb3C precipitates and result in the fatigue resistance enhancement. The dislocation networks formed during the cyclic load favor to improve the fatigue resistance of 15Cr0.5MoNbTi steel at 800 ℃.

High-Temperature Oxidation Resistance of Austenitic Stainless Steel Cr18Ni11Cu3Al3MnNb

The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ℃ followed the parabolic law, and the steel presented an excellent anti-oxidation. The surface morphology and structure of the oxide film were studied by scanning electron microscopy and X-ray diffraction methods. A dense oxide film was attained at 700 and 800 ℃, mainly composed of the hexagonal Al2 O3, Fe2 O3, and a small amount oxide of Cr at 700 ℃. At 900 ℃ the oxide film started to delaminate, and was composed of （Cr,Fe）2O3 and the spinel CuCrMnO4 and Fe（Cr, Al） 2O3.

Microstructure, hardness and contact fatigue properties of X30N high nitrogen stainless bearing steel

Microstructure, hardness and fatigue properties of X30N high nitrogen stainless bearing steel were investigated. It was found that nitrogen addition could effectively reduce the amount and size of coarse carbides. The original austenite grain size was obviously refined. Additionally, more retained austenite was found in X30N steel after quenching at 1050 ℃, which could be reduced from about 30% to about 6% by cold treatment at - 73 ℃ and subsequent tempering, and thus, the ultimate hardness was increased up to about 61 HRC with reduction of austenite and precipitation of carbonitrides. Furthermore, the rolling contact fatigue lives of X30N steel ate superior to those of 440C steel, which was attributed to the enhanced hardness and a certain retained austenite in the high nitrogen steel.

Corrosion Behavior and Mechanism of Irradiated 304 Nuclear Grade Stainless Steel in High-Temperature Water

Corrosion behavior and mechanism of irradiated 304 nuclear grade stainless steel were studied in simulated pressurized water reactor primary water.The microstructure of the oxide formed on the steel irradiated to different doses over an exposure period range of 25–1500 h was analyzed and compared.It was found that the general and intergranular corrosion rates of the steel were increased with irradiation dose,in correspondence with an evolution of the general oxide and the oxide formed at the grain boundary.Correlation of the oxide evolution with the corrosion kinetics and mechanism has been discussed in detail.

High-temperature Tensile Behavior in Coarse-grained and Fine-grained Nb-containing 25Cr-20Ni Austenitic Stainless Steel

In this study,tensile behavior of Nb-containing 25Cr-20Ni austenitic stainless steels composed of coarse or fine grains has been investigated at temperatures ranging from room temperature to 900℃.Results show that the tensile strength of fine-grained specimens decreases faster than that of coarse-grained specimens,as the test temperature increases from 600℃ to 800℃.The rapidly decreasing tensile strength is attributed to the enhanced dynamic recovery and recrystallization,because additional slip systems are activated,and cross-slipping is accelerated during deformation in fine-grained specimens.After tensile testing at 700-900℃,sigma phases are formed concurrently with dynamic recrystallization in fine-grained specimens.The precipitation of sigma phases is induced by simultaneous recrystallization as the diffusion of alloying elements is accelerated during the recrystallization process.Additionally,the minimum ductility is observed in coarse-grained specimens at 800℃,which is caused by the formation of M23C6 precipitates at the grain boundaries.

Production of Nitrogen-Bearing Stainless Steel by Injecting Nitrogen Gas

To replace nickel-based stainless steel, a nitrogen-bearing stainless steel was produced to lower the production cost stemming from the shortage of nickel recourses. Thermodynamic model to calculate the saturated nitrogen content in the stainless steel was developed and the model was validated by experimental measurements performed with a high temperature induction furnace. Nitrogen gas under constant pressure was injected into the molten steel with a top lance. Thus, the nitrogen was transferred to the molten stainless steel. The effects of chemical composition, temperature, superficial active elements and nitrogen flow rate on the transfer of nitrogen to the steel were investigated and discussed. The results showed that the dissolution rate of nitrogen in the molten steel increases with a higher temperature and larger nitrogen flow rate but decreases significantly with an increase in the content of surface- active elements. Alloying elements such as chromium and manganese having a negative interaction coefficient can increase the dissolution of nitrogen in the molten steel. It was also proposed that the primary factor affecting the final saturated nitrogen content is temperature rather than the dissolved oxygen content.

Effects of nano-ceramic additives on high-temperature mechanical properties and corrosion behavior of 310S austenitic stainless steel

A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal simulation,X-ray diffraction,field emission scanning electron microscopy,and electron backscattered diffraction,the effects of nanoceramic additives on high-temperature mechanical properties and corrosion behavior of the 310S steel were studied.The results indicate that the morphology and density of the(Fe,Cr)_(23)C_(6)carbides are varied,which play an important role in the high-temperature mechanical properties and corrosion behavior.After adding nano-ceramic additives,the high-temperature tensile strength and yield strength are improved simultaneously,in spite of a slight decrease in the total elongation.During high-temperature corrosion process,the mass gain of all the samples is parabolic with time.The mass gain is increased in the 310S steel with nano-ceramic additive,while the substrate thickness is significantly larger than 310S steel.The more stable and adherent FeCr_(2)O_(4)spinel form is the reason why the high-temperature corrosion resistance was increased.The(Fe,Cr)_(23)C_(6)carbides distribution along grain boundaries is detrimental to the high-temperature corrosion resistance.

Enhanced strength and toughness of high nitrogen stainless bearing steel by controlling interstitial partitioning via V-microalloying

High-nitrogen stainless bearing steel(HNSBS)with ultra-high tensile strength(∼2403 MPa)and good toughness(∼80.0 J)was obtained by V-microalloying,overcoming the strength-toughness trade-off of conventional V-free HNSBS.In this work,since V-microalloying facilitated the enrichment of interstitial atoms(C and N)in precipitates,the content of interstitial atoms in the matrix was reduced accordingly(i.e.,interstitial partitioning).On the one hand,V-microalloying reduced the substantial intergranular precipitates and transformed the precipitates from M_(23)C_(6)+M_(2)N into V-containing M_(23)C_(6)+M_(2)N+MN with multi-scale particle sizes,causing a coupling strengthening effect,which contributed to the toughness and additional strength increase.On the other hand,V-microalloying controlled interstitial partitioning,effectively refined coarse retained austenite(RA),increased the fraction of dislocation martensite,and reduced the fraction of twin martensite.The more film-like RA and dislocation martensite with high dislocation density coordinated plastic deformation and prevented crack propagation,thus obviously enhancing the strength and toughness of 0.2 V steel.This study provides a new route to develop high-performance HNSBS for aerospace applications.

Enhanced resistance of 2205 Cu-bearing duplex stainless steel towards microbiologically influenced corrosion by marine aerobic Pseudomonas aeruginosa biofilms

An antibacterial 2205-Cu duplex stainless steel （DSS） was shown to inhibit the formation and growth of corrosive marine biofilms by direct contact with copper-rich phases and the release of Cu^2＋ ions from the 2205-Cu DSS surface. In this work, the microbiologically influenced corrosion （MIC） resistance of 2205- Cu DS5 in the presence of the corrosive marine bacterium Pseudornonos aeruginosa was investigated. The addition of copper improved the mechanical properties such as the yield strength, the tensile strength and the hardness of 2205 DSS. Electrochemical test results from linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EI5） and critical pitting temperature （CPT） measurements showed that 2205-Cu DSS possessed a larger polarization resistance （Rp）, charge transfer resistance （Rct） and CPT values, indicating the excellent MIC resistance of2205-Cu DSS against the corrosive P. aeruginosa biofilm. The live]dead staining results and the SEM images of biofilm confirmed the strong antibacterial ability of 2205-Cu DSS. The largest pit depth of 2205-Cu DSS was considerably smaller than that of 2205 DSS after 14d in the presence ofP. aeruginosa （2.2 μm vs 12.5 μm）. 2205-Cu DSS possessed a superior MIC resistance to regular 2205 DSS in the presence of aerobic P. aeruginosa.

Dissolution and repair of passive film on Cu-bearing 304L stainless steels immersed in H_2SO_4 solution

The antibacterial Cu-bearing 304 L stainless steel is a new kind of structural and functional integrated metal material. In this work, evolution behavior of passive film of different heat treated Cu-bearing 304 L stainless steel immersed in 0.5 M H2SO4 solution was investigated by using electrochemical measurements, atomic force microscopy（AFM） observation and X-ray photoelectron spectroscopy（XPS） analysis.The results show that the solution and aging treated samples have the similar polarization behaviors. The passive film impedance experiences an initial decrease within 7 days followed by a subsequent increase,while the defect density of passive film presents the opposite trend. Meanwhile, the evolution of surface morphology and the estimated thickness of the passive film confirm that it experiences initial dissolution and follow-up repair. Furthermore, the Cr^3＋ content in passive film undergoes sequential reduction to increase, however the variation tendency of Cu^2＋ content is just opposite, indicating that the content variation of Cr and Cu in passive film reflects the competitive process of film dissolution and repair. In addition, compared with solution treated samples, aged samples have a bigger icorrvalue and the rougher passive film. This indicates that the passive film of solution treated steel is more compact and stable.

Antibacterial Performance of a Cu-bearing Stainless Steel against Microorganisms in Tap Water

Tap water is one of the most commonly used water resources in our daily life. However, the increasing water contamination and the health risk caused by pathogenic bacteria, such as Staphylococcus aureus and Escherichia coli have attracted more attention. The mutualism of different pathogenic bacteria may diminish antibacterial effect of antibacterial agents. It was found that materials used for making pipe and tap played one of the most important roles in promoting bacterial growth. This paper is to report the performance of an innovative type 304 Cu-bearing stainless steel(304Cu SS) against microbes in tap water. The investigation methodologies involved were means of heterotrophic plate count, contact angle measurements, scanning electron microscopy for observing the cell and subtract surface morphology,atomic absorption spectrometry for copper ions release study, and confocal laser scanning microscopy used for examining live/dead bacteria on normal 304 stainless steel and 304 Cu SS. It was found that the surface free energy varied after being immersed in tap water with polar component and Cu ions release.The results showed 304 Cu SS could effectively kill most of the planktonic bacteria(max 95.9% antibacterial rate), and consequently inhibit bacterial biofilms formation on the surface, contributing to the reduction of pathogenic risk to the surrounding environments.