A new method for manufacturing explosive charge liner of petroleum perforation bullet, using hot press sintering technique, has been introduced in the paper. The sintering process of making explosive charge liner has...A new method for manufacturing explosive charge liner of petroleum perforation bullet, using hot press sintering technique, has been introduced in the paper. The sintering process of making explosive charge liner has been investigated. The mechanical test and SEM analysis indicate that the property of the liner produced by the process is satisfied.展开更多
ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and pro...ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and product were investigated.XRD and combustion temperature curves prove that the ideal SHS reactants of Zr-B2O3-Mg are 50μm Zr powder,75μm B2O3 powder and 400μm Mg powder with 45% excessive.The particle sizes of SHS product,acid-leached product,sintered product are 2-5μm,0.5-2μm,2-10μm respectively.Chemical analysis indicates that the acid-leached product consists of ZrB2（94.59%）,ZrO2（3.87%）,and H3BO3（1.54%）,The sintered product has a relative density of 95.4%.展开更多
FeAl intermetallic compound with different contents of rare earth oxide La2O3 addition was prepared by hot pressing the mechanically alloyed powders.Effect of La2O3 on microstructure and high-temperature wear property...FeAl intermetallic compound with different contents of rare earth oxide La2O3 addition was prepared by hot pressing the mechanically alloyed powders.Effect of La2O3 on microstructure and high-temperature wear property of the sintered FeAl samples was investigated in this paper.The results showed that 1 wt.% La2O3 addition could refine the microstructure and increase the density of the FeAl intermetallic compound,and correspondingly improved the high-temperature wear resistance.SEM and EDS analyses of the wo...展开更多
Microstructures and magnetic properties of Fe84Nb7B9,Fe80Ti8B 12 and Fe32Ni36（Nb/V）7Si8B17 powders and their bulk alloys prepared by mechanical alloying（MA） method and hot-press sintering were studied. The results...Microstructures and magnetic properties of Fe84Nb7B9,Fe80Ti8B 12 and Fe32Ni36（Nb/V）7Si8B17 powders and their bulk alloys prepared by mechanical alloying（MA） method and hot-press sintering were studied. The results show that: 1) After MA for 20 h,nanocrystalline bcc singl e phase supersaturated solid solution forms in Fe84-Nb7B9 and Fe8 0Ti8B12 alloys,amorphous structure forms in Fe32Ni36Nb7 Si8B17 alloy,duplex microstructure composed of nanocrystalline γ- （FeNi） supersaturated solid solution and trace content of Fe2B phase forms in Fe32Ni36-V7Si8B17 alloy. 2) The decomposition process of supersaturated solid solution phases in Fe84Nb7B9 and Fe80Ti8B 12 alloys happens at 710780 ℃,crystallization reaction in Fe （32）Ni36Nb7Si8B17 alloy happens at 530 ℃（the temperature of peak value） and residual amorphous crystallized further happens at 760 ℃ （the temperature of peak value）,phase decomposition process of supersaturated solid solution at 780 ℃ （the temperature of peak value） and crystallization reaction at 431 ℃ （the temperature of peak value） happens in Fe32Ni36V7S i8B17 alloy. 3) under 900 ℃,30 MPa,（0.5 h） hot-press sintering conditions,bulk alloys with high relative density（94.7%95.8%） can be ob tained. Except that the grain size of Fe84Nb7B9 bulk alloy is large,s uperfine grains （grain size 50200 nm） are obtained in other alloys. Exc ept that single phase microstructure is obtained in Fe80Ti8B12 bul k alloy,multi-phase microstructures are obtained in other alloys. 4) The magne tic properties of Fe80Ti8B12bulk alloy（Bs=1.74 T,Hc= 4.35 kA/m） are significantly superior to those of other bulk alloys,which is r elated to the different phases of nanocrystalline or amorphous powder formed dur ing hot-press sintering process and grain size.展开更多
β-Si3N4 powders prepared by self-propagating high-temperature synthesis （SHS） with additions of Y2O3 and Al2O3 were sintered by spark plasma sintering （SPS）. The densification, microstructure, and mechanical prop...β-Si3N4 powders prepared by self-propagating high-temperature synthesis （SHS） with additions of Y2O3 and Al2O3 were sintered by spark plasma sintering （SPS）. The densification, microstructure, and mechanical properties of Si3N4 ceramics prepared using this method were compared with those obtained by hot pressing process. Well densified Si3N4 ceramics with finer and homogeneous microstructure and better mechanical properties were obtained in the case of the SPS technique at 200°C lower than that of hot pressing. The microhardness is 15.72 GPa, the bending strength is 716.46 MPa, and the fracture toughness is 7.03 MPa·m1/2.展开更多
ZrO_(2)-5CrMnMo composite samples were prepared by hot press sintering.When NiCoCrAlY powders were used as the bonding layer and the different mixtures of NiCoCrAlY alloy and 3YSZ (3mol% yttria stabilized zirconia) ce...ZrO_(2)-5CrMnMo composite samples were prepared by hot press sintering.When NiCoCrAlY powders were used as the bonding layer and the different mixtures of NiCoCrAlY alloy and 3YSZ (3mol% yttria stabilized zirconia) ceramic powders were used as the transition layers,the connection between zirconia ceramic and 5CrMnMo steel were strengthened.Three composite samples with different structures were fabricated by heat spraying and hot press sintering.Shear and thermal shock cycle tests were conducted to characterize connection strength and thermal shock resistance of these samples.The shear strength reached 95.69 MPa,and the heating shock cycles achieved to the maximum value of 27.7 times.Microstructures and connection interfaces were analyzed by scanning electron microscopy.The hardness and wearing resistance of 3YSZ coat and 5CrMnMo substrate were compared,and the heat insulation property of composite samples were also discussed.It is shown that these composite materials fabricated in this research are benefited to be used as squeeze casting dies.展开更多
Sintering pot tests with hot air were conducted. Air recovery from exhaust gas from the sintering plant. The effects was heated by using a resistance furnace to simulate heat of the process parameters, such as tempera...Sintering pot tests with hot air were conducted. Air recovery from exhaust gas from the sintering plant. The effects was heated by using a resistance furnace to simulate heat of the process parameters, such as temperature of hot air, oxygen enrichment, coke consumption and bed depth, on quality of products, energy consumption and dioxin emission were investigated. Good results were obtained under the following conditions ： 200℃ hot air, no oxygen enrichment, lime with high CaO, thinner bed and addition of accelerant.展开更多
A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of...A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of pure metallic aluminum particle were milled,hot-pressed and sintered at 1600 ℃ for 1 hour.The mechanism of sintering at relative low temperature was analyzed.The phase constitution of the composites was determined.Effects of Al content on the hardness and fracture toughness of the composites were discussed.The results show that thermite reaction procedure in B2O3+Al was the mechanism of sintering at relative low temperature,B4C,Al2O3 and metallic aluminum are the major constituents of the composites.The microhardness of the composites decreases with the increasing of Al content,but the fracture toughness increase obviously.The composite with 5wt% Al content has the best microhardness and fracture toughness in all the composites.展开更多
Fine-grained Nd10.79Pr2.8Al0.4B7.72Fe78.29 magnets were prepared by low temperature pre-sintering and subsequent hot pressing. The grain size of the magnets is just about 1–3 μm because the low sintering temperature...Fine-grained Nd10.79Pr2.8Al0.4B7.72Fe78.29 magnets were prepared by low temperature pre-sintering and subsequent hot pressing. The grain size of the magnets is just about 1–3 μm because the low sintering temperature results in no grain growth. The orientation degree, microstructure, and magnetic properties were studied. Some grains＇ easy axes deviate from the orientation direction, possibly due to grain rotation during the hot pressing. By subsequent annealing, the magnetic properties were significantly enhanced. Especially, the squareness of the demagnetization curve was improved greatly.The enhancement of coercivity by annealing can be explained by an improvement of both grain boundaries and magnetic isolation, which decouples the exchange interaction between neighboring grains.展开更多
Powder compacts of the system Bi2–xPbxSr2Ca2Cu3Oy with 0 ≤ x ≤ 0.5 molar ratio using both techniques;isothermal hot pressing and the solid state reaction (sintering). The XRD of the hot pressed powder compacts of t...Powder compacts of the system Bi2–xPbxSr2Ca2Cu3Oy with 0 ≤ x ≤ 0.5 molar ratio using both techniques;isothermal hot pressing and the solid state reaction (sintering). The XRD of the hot pressed powder compacts of the nominal compositions Bi2–xPbxSr2Ca2Cu3Oy showed 2212 and 2223 phases. The resistivity temperature variations belonging to the composition Bi1.8Pb0.2Sr2Ca2Cu3Oy showed metal-superconducting transition at Tons = 143 K for the annealed sample for 24 h. The annealed nominal composition Bi1.5Pb0.5Sr2Ca2Cu3Oy for 18 h showed metal to superconducting transition at 80 K.展开更多
Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air si...Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air sintering layer.Therefore,it is considered to use oxygen enrichment sintering to improve the environment of hot air sintering.Traditional sintering,hot air sintering,and oxygen-rich hot air sintering were compared through sintering cup experiments,and the influence of hot air and oxygen-rich hot air on sintering indexes was clarified.Hot air reduced the vertical sintering velocity,while improved the yield and tumbler index.Oxygen-rich hot air sintering contributed to improving the vertical sintering velocity while ensuring the quality of sintered ore,thus comprehensively improving production efficiency.Under the action of hot air,the highest temperature of the sintering layer increased and the high-temperature holding time was prolonged.After oxygen enrichment,the combustion efficiency of fuels in the upper layer of materials was promoted,which optimized heat distribution in the middle and lower layers of materials and increased the content of calcium ferrite in the sintered ore,thus strengthening the sintering process.展开更多
文摘A new method for manufacturing explosive charge liner of petroleum perforation bullet, using hot press sintering technique, has been introduced in the paper. The sintering process of making explosive charge liner has been investigated. The mechanical test and SEM analysis indicate that the property of the liner produced by the process is satisfied.
文摘ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and product were investigated.XRD and combustion temperature curves prove that the ideal SHS reactants of Zr-B2O3-Mg are 50μm Zr powder,75μm B2O3 powder and 400μm Mg powder with 45% excessive.The particle sizes of SHS product,acid-leached product,sintered product are 2-5μm,0.5-2μm,2-10μm respectively.Chemical analysis indicates that the acid-leached product consists of ZrB2（94.59%）,ZrO2（3.87%）,and H3BO3（1.54%）,The sintered product has a relative density of 95.4%.
基金supported by the National Natural Science Foundation of China (50575034)
文摘FeAl intermetallic compound with different contents of rare earth oxide La2O3 addition was prepared by hot pressing the mechanically alloyed powders.Effect of La2O3 on microstructure and high-temperature wear property of the sintered FeAl samples was investigated in this paper.The results showed that 1 wt.% La2O3 addition could refine the microstructure and increase the density of the FeAl intermetallic compound,and correspondingly improved the high-temperature wear resistance.SEM and EDS analyses of the wo...
文摘Microstructures and magnetic properties of Fe84Nb7B9,Fe80Ti8B 12 and Fe32Ni36（Nb/V）7Si8B17 powders and their bulk alloys prepared by mechanical alloying（MA） method and hot-press sintering were studied. The results show that: 1) After MA for 20 h,nanocrystalline bcc singl e phase supersaturated solid solution forms in Fe84-Nb7B9 and Fe8 0Ti8B12 alloys,amorphous structure forms in Fe32Ni36Nb7 Si8B17 alloy,duplex microstructure composed of nanocrystalline γ- （FeNi） supersaturated solid solution and trace content of Fe2B phase forms in Fe32Ni36-V7Si8B17 alloy. 2) The decomposition process of supersaturated solid solution phases in Fe84Nb7B9 and Fe80Ti8B 12 alloys happens at 710780 ℃,crystallization reaction in Fe （32）Ni36Nb7Si8B17 alloy happens at 530 ℃（the temperature of peak value） and residual amorphous crystallized further happens at 760 ℃ （the temperature of peak value）,phase decomposition process of supersaturated solid solution at 780 ℃ （the temperature of peak value） and crystallization reaction at 431 ℃ （the temperature of peak value） happens in Fe32Ni36V7S i8B17 alloy. 3) under 900 ℃,30 MPa,（0.5 h） hot-press sintering conditions,bulk alloys with high relative density（94.7%95.8%） can be ob tained. Except that the grain size of Fe84Nb7B9 bulk alloy is large,s uperfine grains （grain size 50200 nm） are obtained in other alloys. Exc ept that single phase microstructure is obtained in Fe80Ti8B12 bul k alloy,multi-phase microstructures are obtained in other alloys. 4) The magne tic properties of Fe80Ti8B12bulk alloy（Bs=1.74 T,Hc= 4.35 kA/m） are significantly superior to those of other bulk alloys,which is r elated to the different phases of nanocrystalline or amorphous powder formed dur ing hot-press sintering process and grain size.
基金the National Natural Science Foundation of China (No.2001AA333080).
文摘β-Si3N4 powders prepared by self-propagating high-temperature synthesis （SHS） with additions of Y2O3 and Al2O3 were sintered by spark plasma sintering （SPS）. The densification, microstructure, and mechanical properties of Si3N4 ceramics prepared using this method were compared with those obtained by hot pressing process. Well densified Si3N4 ceramics with finer and homogeneous microstructure and better mechanical properties were obtained in the case of the SPS technique at 200°C lower than that of hot pressing. The microhardness is 15.72 GPa, the bending strength is 716.46 MPa, and the fracture toughness is 7.03 MPa·m1/2.
基金Funded by the National Natural Science Foundation of China(No.51174064)。
文摘ZrO_(2)-5CrMnMo composite samples were prepared by hot press sintering.When NiCoCrAlY powders were used as the bonding layer and the different mixtures of NiCoCrAlY alloy and 3YSZ (3mol% yttria stabilized zirconia) ceramic powders were used as the transition layers,the connection between zirconia ceramic and 5CrMnMo steel were strengthened.Three composite samples with different structures were fabricated by heat spraying and hot press sintering.Shear and thermal shock cycle tests were conducted to characterize connection strength and thermal shock resistance of these samples.The shear strength reached 95.69 MPa,and the heating shock cycles achieved to the maximum value of 27.7 times.Microstructures and connection interfaces were analyzed by scanning electron microscopy.The hardness and wearing resistance of 3YSZ coat and 5CrMnMo substrate were compared,and the heat insulation property of composite samples were also discussed.It is shown that these composite materials fabricated in this research are benefited to be used as squeeze casting dies.
基金supported by grants from the key project"Technology development and demonstrating project of control of dioxin pollution in steel industry"(2008BAC32B05)in the National Science & Technology Pillar Program in the Eleventh Five-year Plan period
文摘Sintering pot tests with hot air were conducted. Air recovery from exhaust gas from the sintering plant. The effects was heated by using a resistance furnace to simulate heat of the process parameters, such as temperature of hot air, oxygen enrichment, coke consumption and bed depth, on quality of products, energy consumption and dioxin emission were investigated. Good results were obtained under the following conditions ： 200℃ hot air, no oxygen enrichment, lime with high CaO, thinner bed and addition of accelerant.
基金Funded by the Foundation of Postdoctoral Funds of China (No.20060390787)
文摘A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of pure metallic aluminum particle were milled,hot-pressed and sintered at 1600 ℃ for 1 hour.The mechanism of sintering at relative low temperature was analyzed.The phase constitution of the composites was determined.Effects of Al content on the hardness and fracture toughness of the composites were discussed.The results show that thermite reaction procedure in B2O3+Al was the mechanism of sintering at relative low temperature,B4C,Al2O3 and metallic aluminum are the major constituents of the composites.The microhardness of the composites decreases with the increasing of Al content,but the fracture toughness increase obviously.The composite with 5wt% Al content has the best microhardness and fracture toughness in all the composites.
基金Project supported by the National Natural Science Foundation of China(Grant No.51101167)the National Science and Technology Major Project,China(Grant No.2012ZX02702006-005)+2 种基金the Local Cooperation Project of Chinese Academy of Sciences(Grant No.DBSH-2011-013)the Natural Science Foundation of Zhejiang Province,China(Grant No.LQ14E010007)the Natural Science Foundation of Ningbo,China(Grant No.2014A610161)
文摘Fine-grained Nd10.79Pr2.8Al0.4B7.72Fe78.29 magnets were prepared by low temperature pre-sintering and subsequent hot pressing. The grain size of the magnets is just about 1–3 μm because the low sintering temperature results in no grain growth. The orientation degree, microstructure, and magnetic properties were studied. Some grains＇ easy axes deviate from the orientation direction, possibly due to grain rotation during the hot pressing. By subsequent annealing, the magnetic properties were significantly enhanced. Especially, the squareness of the demagnetization curve was improved greatly.The enhancement of coercivity by annealing can be explained by an improvement of both grain boundaries and magnetic isolation, which decouples the exchange interaction between neighboring grains.
文摘Powder compacts of the system Bi2–xPbxSr2Ca2Cu3Oy with 0 ≤ x ≤ 0.5 molar ratio using both techniques;isothermal hot pressing and the solid state reaction (sintering). The XRD of the hot pressed powder compacts of the nominal compositions Bi2–xPbxSr2Ca2Cu3Oy showed 2212 and 2223 phases. The resistivity temperature variations belonging to the composition Bi1.8Pb0.2Sr2Ca2Cu3Oy showed metal-superconducting transition at Tons = 143 K for the annealed sample for 24 h. The annealed nominal composition Bi1.5Pb0.5Sr2Ca2Cu3Oy for 18 h showed metal to superconducting transition at 80 K.
基金supported by the National Natural Science Foundation of China(Nos.51974371 and 52274344)the Science and Technology Innovation Program of Hunan Province(No.2023RC3042)+1 种基金Provincial Natural Science Foundation of Hunan(Nos.2023JJ20068 and 2022JJ30723)China Baowu Low Carbon Metallurgy Innovation Foundation(BWLCF202118).
文摘Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air sintering layer.Therefore,it is considered to use oxygen enrichment sintering to improve the environment of hot air sintering.Traditional sintering,hot air sintering,and oxygen-rich hot air sintering were compared through sintering cup experiments,and the influence of hot air and oxygen-rich hot air on sintering indexes was clarified.Hot air reduced the vertical sintering velocity,while improved the yield and tumbler index.Oxygen-rich hot air sintering contributed to improving the vertical sintering velocity while ensuring the quality of sintered ore,thus comprehensively improving production efficiency.Under the action of hot air,the highest temperature of the sintering layer increased and the high-temperature holding time was prolonged.After oxygen enrichment,the combustion efficiency of fuels in the upper layer of materials was promoted,which optimized heat distribution in the middle and lower layers of materials and increased the content of calcium ferrite in the sintered ore,thus strengthening the sintering process.
