A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream su...A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.展开更多
A theoretical model about the secondary deformation is developed by the combination of analytical and experimental approaches. A system simulation based on the model is completed to predict the strip profile after the...A theoretical model about the secondary deformation is developed by the combination of analytical and experimental approaches. A system simulation based on the model is completed to predict the strip profile after the interstand deformation. On the other hand, comprehensive experiments and quantitative comparisons are made to calibrate the model for a wide variety of products. As a result, the correction of the model has been verified by the actual rolling data from production mill and it is helpful to improve the strip shape control.展开更多
To analyze and solve the problem of single-side long edge of hot rolled strip in certain domestic factory, the asymmetrical deformation of rolls and strip in asymmetrical stiffness mill stand based on slit beam model,...To analyze and solve the problem of single-side long edge of hot rolled strip in certain domestic factory, the asymmetrical deformation of rolls and strip in asymmetrical stiffness mill stand based on slit beam model, the strip profile and rolling force distribution at the exit of asymmetric stiffness stand mill were calculated using influence function method. Considering the character of in-site equipment and technology, a scheme of adjusting load distribution in finishing mill was made and the experiment was applied. Comparison of strip profile between new load distribution and the old one shows that the method can solve single-side long edge problem well.展开更多
The elasticity deformation of rolls was analyzed by means of two-dimensional finite element method （FEM） with variable thickness. Three typical mills were used as objects for analysis. A thorough study was done on t...The elasticity deformation of rolls was analyzed by means of two-dimensional finite element method （FEM） with variable thickness. Three typical mills were used as objects for analysis. A thorough study was done on the control capabilities of these mills on the strip shape. Then the strip shape control capabilities of the three mills was compared synthetically. 2008 University of Science and Technology Beijing. All rights reserved.展开更多
A new theoretical thermomechanical explanation of the uneven transverse temperature distribution, along the width for thin and wide hot rolled strip was proposed. In particular, starting from the irregular pressure an...A new theoretical thermomechanical explanation of the uneven transverse temperature distribution, along the width for thin and wide hot rolled strip was proposed. In particular, starting from the irregular pressure and friction distribution which led to an uneven heat generation, a 2D mathematical model of calculating the transverse termperature distribution was presented. A physical explanation for this problem was given and the model was used as an essential basis to build a corresponding FEM simulation model, in which heat loss and generation were considered. Deformation and friction heat were described in details. For a clearer and more logical analysis, the heat generation problem was split into two parts： one for the strip centre, and one for the sides, in correspondence with the temperature peak points at 100 mm from the strip edge. Finally, the result shows that how thenew theoretical model can lead to the exact interpretation of the measured uneven temperature distribution.展开更多
基金Sponsored by National Natural Science Foundation of China(50175095)Provincial Natural Science Foundation of Hebei of China(502173)
文摘A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.
文摘A theoretical model about the secondary deformation is developed by the combination of analytical and experimental approaches. A system simulation based on the model is completed to predict the strip profile after the interstand deformation. On the other hand, comprehensive experiments and quantitative comparisons are made to calibrate the model for a wide variety of products. As a result, the correction of the model has been verified by the actual rolling data from production mill and it is helpful to improve the strip shape control.
文摘To analyze and solve the problem of single-side long edge of hot rolled strip in certain domestic factory, the asymmetrical deformation of rolls and strip in asymmetrical stiffness mill stand based on slit beam model, the strip profile and rolling force distribution at the exit of asymmetric stiffness stand mill were calculated using influence function method. Considering the character of in-site equipment and technology, a scheme of adjusting load distribution in finishing mill was made and the experiment was applied. Comparison of strip profile between new load distribution and the old one shows that the method can solve single-side long edge problem well.
文摘The elasticity deformation of rolls was analyzed by means of two-dimensional finite element method （FEM） with variable thickness. Three typical mills were used as objects for analysis. A thorough study was done on the control capabilities of these mills on the strip shape. Then the strip shape control capabilities of the three mills was compared synthetically. 2008 University of Science and Technology Beijing. All rights reserved.
文摘A new theoretical thermomechanical explanation of the uneven transverse temperature distribution, along the width for thin and wide hot rolled strip was proposed. In particular, starting from the irregular pressure and friction distribution which led to an uneven heat generation, a 2D mathematical model of calculating the transverse termperature distribution was presented. A physical explanation for this problem was given and the model was used as an essential basis to build a corresponding FEM simulation model, in which heat loss and generation were considered. Deformation and friction heat were described in details. For a clearer and more logical analysis, the heat generation problem was split into two parts： one for the strip centre, and one for the sides, in correspondence with the temperature peak points at 100 mm from the strip edge. Finally, the result shows that how thenew theoretical model can lead to the exact interpretation of the measured uneven temperature distribution.
