Water soluble cores(WSCs) have been widely applied in manufacture of complex metal components with hollow configurations or internal channels. However, the WSCs without any additons have low tensile strength and low h...Water soluble cores(WSCs) have been widely applied in manufacture of complex metal components with hollow configurations or internal channels. However, the WSCs without any additons have low tensile strength and low humidity resistance. The purpose of this study is to prepare a water-soluble potassium carbonate sand core with addition of kaolin by the hot-temping method. The effects of kaolin on tensile strength, humidity resistance, fracture mechanism, as well as the gas evolution and collapsibility of WSCs were investigated. Results show that both the crystal morphology and the fracture mechanism of the inorganic salt are changed under the participation of kaolin, contributing to the increase of the tensile strength and the humidity resistance of the core. With the addition of 3wt.% kaolin, the tensile strength could be increased by a factor of 2, reached 1.50 MPa and the hygroscopic rate could be decreased by 14%, achieved 0.559%(after stored for 8 h), respectively. As the addition amount of kaolin increases from 0wt.% to 3wt.%, the main fracture mechanism changes from a adhesive to a cohesive fracture mechanism. The water-soluble potassium carbonate core obtained has the low gas evolution and excellent collapsibility, which makes it suitable for casting low melting metal with complex cavities and crooked channels.展开更多
Phenolic resin(PF) and nano-SiO2 were used to improve the curing property and high humidity resistance of epoxy resin (EP) and methyl nadic anhydride (MNA) resistor paint, respectively. Hydrogen bonds, formed between ...Phenolic resin(PF) and nano-SiO2 were used to improve the curing property and high humidity resistance of epoxy resin (EP) and methyl nadic anhydride (MNA) resistor paint, respectively. Hydrogen bonds, formed between phenolic resin and nano-SiO2 in alcohol, made nano-SiO2 disperse easily in EP/MNA paint through phenolic resin without being treated by supersonic vibration. When the mass ratio of PF to EP in paint is 3:7, the formed composite paint film can be cured in 2 min at 170 ℃ . When the mass ratio of nano-SiO2 to PF in paint is 3:100, the property of high humidity resistance of the composite paint is the best, meeting the requirement of varying ratio of resistance less than 0.1% after experiment on high humidity resistance. SEM analysis shows the surface of the composite paint film is smooth, glassy, tight and homogeneous, without acicular air holes.展开更多
A kind of undercoat for resistor with high temperature and humidity resistance was obtained by modifying epoxy resin with proper nano-SiO2 added at 80℃. The structure, thermal stability, humidity resistance, and morp...A kind of undercoat for resistor with high temperature and humidity resistance was obtained by modifying epoxy resin with proper nano-SiO2 added at 80℃. The structure, thermal stability, humidity resistance, and morphological characteristics of the modified epoxy resin undercoat were studied by electrical tests, infrared spectra （IR） analysis, and scanning electron microscopy （SEM）. The results show that more compact and steady inter-crosslinked network structures are formed in the modified epoxy resin undercoat added with nano-SiO2, which greatly improves the performance of modified epoxy resin undercoat. The undercoat with nano-SiO2 of about 2. 71%, kept for six months at room temperature without flocculating and aggregating, is of good stability, and the surface of painted resistor is uniform, tight and without air holes on it. The varying ratio of resistance with such undercoat painted is less than one in a thousand after high temperature and humidity resistance tests.展开更多
基金supported by the National Natural Science Foundation of China(No.51405002)
文摘Water soluble cores(WSCs) have been widely applied in manufacture of complex metal components with hollow configurations or internal channels. However, the WSCs without any additons have low tensile strength and low humidity resistance. The purpose of this study is to prepare a water-soluble potassium carbonate sand core with addition of kaolin by the hot-temping method. The effects of kaolin on tensile strength, humidity resistance, fracture mechanism, as well as the gas evolution and collapsibility of WSCs were investigated. Results show that both the crystal morphology and the fracture mechanism of the inorganic salt are changed under the participation of kaolin, contributing to the increase of the tensile strength and the humidity resistance of the core. With the addition of 3wt.% kaolin, the tensile strength could be increased by a factor of 2, reached 1.50 MPa and the hygroscopic rate could be decreased by 14%, achieved 0.559%(after stored for 8 h), respectively. As the addition amount of kaolin increases from 0wt.% to 3wt.%, the main fracture mechanism changes from a adhesive to a cohesive fracture mechanism. The water-soluble potassium carbonate core obtained has the low gas evolution and excellent collapsibility, which makes it suitable for casting low melting metal with complex cavities and crooked channels.
基金Supported by Science and Technology Committee of Tianjin(No06YFGPGX08400)
文摘Phenolic resin(PF) and nano-SiO2 were used to improve the curing property and high humidity resistance of epoxy resin (EP) and methyl nadic anhydride (MNA) resistor paint, respectively. Hydrogen bonds, formed between phenolic resin and nano-SiO2 in alcohol, made nano-SiO2 disperse easily in EP/MNA paint through phenolic resin without being treated by supersonic vibration. When the mass ratio of PF to EP in paint is 3:7, the formed composite paint film can be cured in 2 min at 170 ℃ . When the mass ratio of nano-SiO2 to PF in paint is 3:100, the property of high humidity resistance of the composite paint is the best, meeting the requirement of varying ratio of resistance less than 0.1% after experiment on high humidity resistance. SEM analysis shows the surface of the composite paint film is smooth, glassy, tight and homogeneous, without acicular air holes.
文摘A kind of undercoat for resistor with high temperature and humidity resistance was obtained by modifying epoxy resin with proper nano-SiO2 added at 80℃. The structure, thermal stability, humidity resistance, and morphological characteristics of the modified epoxy resin undercoat were studied by electrical tests, infrared spectra （IR） analysis, and scanning electron microscopy （SEM）. The results show that more compact and steady inter-crosslinked network structures are formed in the modified epoxy resin undercoat added with nano-SiO2, which greatly improves the performance of modified epoxy resin undercoat. The undercoat with nano-SiO2 of about 2. 71%, kept for six months at room temperature without flocculating and aggregating, is of good stability, and the surface of painted resistor is uniform, tight and without air holes on it. The varying ratio of resistance with such undercoat painted is less than one in a thousand after high temperature and humidity resistance tests.
