Simulation Research on Dynamic Characteristics of Hydraulic Mount

At present,research on hydraulic mounts has mainly focused on the prediction of the dynamic stiffness and loss angle.Compared to the traditional finite element analysis method,the programming method can be used to analyze hydraulic mounts for a rapid and accurate understanding of the influence of the different mounting parameters on the dynamic stiffness and loss angle.The aims of this study were to investigate the nonlinear dynamic characteristics of a hydraulic mount,and to identify the parameters that affect the dynamic stiffness and loss angle using MATLAB software programs to obtain the influence curves of the parameters,so as to use suitable parameters as the basis for vibration analysis.A nonlinear mechanical model of a hydraulic mount was established according to the basic principles of fluid dynamics.The dynamic stiffness and loss angle of the dimensionless expression were proposed.A numerical calculation method for the dynamic performance evaluation index of the hydraulic mount was derived.A one-to-one correspondence was established between the structural parameters and peak frequency of the evaluation index.The accuracy and applicability of the mechanical model were verified by the test results.The results demonstrated the accuracy of the nonlinear mechanical model of the hydraulic mount,and the vehicle driving comfort was greatly improved by the optimization of the structural parameters.

LVP Modeling and Dynamic Characteristics Prediction of A Hydraulic Power Unit in Deep-Sea

A hydraulic power unit （HPU） is the driving ＂heart＂ of deep-sea working equipment. It is critical to predict its dynamic performances in deep-water before being immerged in the seawater, while the experimental tests by simulating deep-sea environment have many disadvantages, such as expensive cost, long test cycles, and difficult to achieve low-temperature simulation, which is only used as a supplementary means for confirmatory experiment. This paper proposes a novel theoretical approach based on the linear varying parameters （LVP） modeling to foresee the dynamic performances of the driving unit. Firstly, based on the varying environment features, dynamic expressions of the compressibility and viscosity of hydranlic oil are derived to reveal the fluid performances changing. Secondly, models of hydraulic system and electrical system are accomplished respectively through studying the control process and energy transfer, and then LVP models of the pressure and flow rate control is obtained through the electro-hydraulic models integration. Thirdly, dynamic characteristics of HPU are obtained by the model simulating within bounded closed sets of varying parameters. Finally, the developed HPU is tested in a deep-sea imitating hull, and the experimental results are well consistent with the theoretical analysis outcomes, which clearly declare that the LVP modeling is a rational way to foresee dynamic performances of HPU. The research approach and model analysis results can be applied to the predictions of working properties and product designs for other deep-sea hydraulic pump.

The dynamic characteristics of a valve-less micropump

The aim of this paper is to investigate the dynamic characteristics of a valve-less micropump. A dynamic mathe- matical model of the micropump based on a hydraulic analogue system and a simulation method using AMESim software are developed. By using the finite-element analysis method, the static analysis of the diaphragm is carried out to ob- tain the maximum deflection and volumetric displacement. Dynamic characteristics of the valve-less micropump under different excitation voltages and frequencies are simulated and tested. Because of the discrepancy between simulation results and experimental data at frequencies other than the natural frequency, the revised model for the diaphragm maximum volumetric displacement is presented. Comparison between the simulation results based on the revised model and experimental data shows that the dynamic mathematical model based on the hydraulic analogue system is capable of predicting dynamic characteristics of the valve-less micropump at any excitation voltage and frequency.

Nonlinear Static and Dynamic Stiffness Characteristics of Support Hydraulic System of TBM

Full-face hard rock tunnel boring machines(TBM)are essential equipment in highway and railway tunnel engineering construction.During the tunneling process,TBM have serious vibrations,which can damage some of its key components.The support system,an important part of TBM,is one path through which vibrational energy from the cutter head is transmitted.To reduce the vibration of support systems of TBM during the excavation process,based on the structural features of the support hydraulic system,a nonlinear dynamical model of support hydraulic systems of TBM is established.The influences of the component structure parameters and operating conditions parameters on the stiffness characteristics of the support hydraulic system are analyzed.The analysis results indicate that the static stiffness of the support hydraulic system consists of an increase stage,stable stage and decrease stage.The static stiffness value increases with an increase in the clearances.The pre-compression length of the spring in the relief valve a ects the range of the stable stage of the static stiffness,and it does not a ect the static stiffness value.The dynamic stiffness of the support hydraulic system consists of a U-shape and reverse U-shape.The bottom value of the U-shape increases with the amplitude and frequency of the external force acting on the cylinder body,however,the top value of the reverse U-shape remains constant.This study instructs how to design the support hydraulic system of TBM.

MODELING AND EXPERIMENTAL STUDY OF A PASSIVE HYDRAULIC ENGINE MOUNT WITH INERTIA AND DIRECT-DECOUPLER

To investigate the dynamic characteristics and damping theory of the passive hydraulic engine mount （PHEM）, numerical prediction is performed through lumped parameter model. System parameters, including volume compliance of the decoupler chamber, effective piston area, fluid inertia and resistance of inertia track and direct-decoupler, are identified by means of experiments and finite element method （FEM）. Dynamic behaviors are tested with elastomer test system for purpose of validating PHEM. With incorporation of inertia track and direct-decoupler, PHEM behaves effective and efficient vibration isolation in range of both low and high frequencies. The comparison of the numerical results with the experimental observations shows that the present PHEM achieves fairly good performance for the engine vibration isolation.

液压圆柱滑阀K-K型节流槽流量面积参数模型

针对K-K型节流槽流量系数复杂时变及结构参数强耦合的特征,采用流量面积参数模型(FAPM),开展了液压圆柱滑阀K-K型节流槽阀口流量压降特性研究。首先,推导出K-K型节流槽阀口面积的数学模型,并将其等效为3个单阶K型节流槽阀口面积的组合形式;其次,基于计算流体动力学(CFD)和响应面模型(RSM),建立了极限饱和流量下K-K型节流槽的FAPM模型;最后,通过对FAPM模型的分析,得到组合型节流槽阀芯结构与流量压降的映射关系。研究结果表明:当入口体积流量大于7.31 L/min时,满足极限流量饱和条件,此时流量系数与入口体积流量无关;当入口体积流量分别为20、30、50 L/min时,FAPM模型预测的K-K型节流槽阀口压降与CFD仿真值的平均误差均控制在7%以内。该模型完成了对K-K型节流槽阀芯结构的近似表达,并可应用于其他类型的组合型节流槽。

面向工业电热综合能源系统的蒸汽管存效应研究

为研究蒸汽系统的热惯性从而解决工业园区低碳能源系统调度难题,提出了反映蒸汽时空传输特性的蒸汽系统动态分析模型,建立包括5个存储关键参数和3个指标的蒸汽储能虚拟模型,用于量化热惯量。对163节点城市规模蒸汽系统运行过程中的热惯量进行了量化,其中该蒸汽网络在0.5 h调度周期下的净储热量可达7 440.3 kg,放能能力达到了10.16 t,平均放能利用率达到了14.59%,为工业园区蒸汽系统分析和运行优化提供了定量依据。

水流作用下水利工程闸门的动力特性研究

在水利工程中,闸门用于控制水流和调节水位,但传统模型无法准确描述闸门的复杂响应。为此,研究利用流固耦合模型,分析水流作用下闸门的动力特性。结果显示,当开度为0.4时,振型云图表现出复杂的模式,闸门的下半部分呈现出更为明显的振动;与传统模型相比,研究模型在水深100 m时的最大拉应力在0.78~2.7 MPa之间,表明研究模型可为水利工程闸门的设计和优化提供重要的参考依据。

墙体抗震试验台泵控缸恒力加载控制方法研究

墙体抗震耐久性加载试验台需施加恒定纵向载荷,根据试验台技术要求,设计力恒定泵控差动缸,建立泵控缸控制系统数学及仿真模型,提出一种基于差值补偿的分段PID控制方法。结果表明:该控制方法可实现差动缸随墙体偏摆保持输出力恒定,响应时间可达0.035 s,输出力误差可控制在35 N以内,满足建筑墙体抗震试验加载标准。

综合能源系统供热管网动态耦合模型研究

区域供热网络是综合能源系统中最关键、最敏感的组成部分。在以往对综合能源系统供热管网的模拟研究中,基于稳态水力特性的水热力耦合模型更为普遍,尚未考虑水热力耦合动态特性。文章提出一种考虑水力动态特性和热力动态特性的综合能源系统供热管网耦合计算模型,采用改进的前向反馈迭代法内嵌特征线法和前向迎风差分进行模型求解。通过算例可以看出,所提出的动态耦合模型可以体现综合能源系统供热管网水力瞬态过程以及其对供热管网热力传输的耦合影响,对综合能源系统调度优化过程中的管网安全性具有指导意义。

直驱式容积控制系统高性能动态控制研究

直驱式液压传动装置主要是电动机驱动双向定量泵推动液压缸进行工作,由原本的各种阀控制换成电动机控制,减小了液压回路中的损失,在很大程度上化简了液压回路的结构。为了进一步研究直驱式容积控制系统,建立了直驱式容积控制系统模型、交流伺服调速系统数学模型、泵控动力机构数学模型。针对直驱式容积液压系统多种非线性特性,提出了一种基于模型的反馈线性化力控制策略。同时搭建直驱式容积控制系统实验平台,实验结果表明,反馈线性化控制方法具有较小的误差及较好的平稳性。

重型卡车液力机械传动特性分析与动力学建模

重型卡车作为工程机械车辆最常用的一个种类,其液力机械无级变速器影响着整车的使用性能和作业效率。准确分析重型卡车液力机械传动特性与动力学特性,能够提高其燃油经济性和传动效率。国内在车辆液力机械传动方面已经开展了大量的研究,但是对重型车辆的相关特性研究较少。该文对重型卡车液力机械传动特性展开分析,并对其进行动力学建模。通过变量泵和定量马达构建重型卡车的液压单元,在这种液压单元下,将液力机械无级变速器分为HM1、HM2、HM3以及HM4四段无级变速段,分别分析每段的传动特性,得出对应段的传动比;动力学建模从空气动力学以及悬架多体动力学两方面入手,计算每种动力学车身和车架受到的作用力,获取重型卡车的动力学模型。测试实验可知:液力机械的无级变速器传动具有提高卡车效率的特性,且构建的动力学模型精度高,具有广泛的适用性。

迷宫滴头水力特性的计算流体动力学模拟

建立了迷宫滴头的CFD(ComputationalFluidDynamics)数值模型,并对滴头的压力流量关系、流道内部的压力和流速分布进行了数值模拟计算。利用原型滴头和滴头放大模型实测值对模型和模拟计算结果进行了实验验证。结果表明,滴头流量压力关系模拟计算值与实测值之间的平均偏差小于5%;滴头放大模型内部压力分布的模拟值与实验值间的平均偏差小于3%。结果还表明,迷宫式滴头流道内压力沿流道长度呈线性变化,在滴头齿尖附近的主流区流速达1.6～2.8m/s,而滴头齿根附近的旋流区的流速为0.1～0.4m/s,在其它尺寸保持不变时,滴头齿距对滴头流态指数的影响不大。CFD数值模拟可以为滴头水力性能的进一步研究提供有效的研究手段。

液阻悬置动态特性实验方法及实测分析

论述了液阻悬置及其主要部件的静态和动态力学特性的实验测试和数据处理方法 ,探讨了液阻悬置特性的评价参数 ;对惯性通道 -活动解耦盘式、惯性通道式液阻悬置及其橡胶主簧进行了静态和动态力学特性测试 ,分析了液阻悬置的三向静刚度与其橡胶主簧的三向静刚度的关系 ,研究了预载荷、激振幅值和激振频率对液阻悬置及其橡胶主簧动态力学特性的影响 ;对惯性通道 -活动解耦盘式和惯性通道式液阻悬置的动态特性进行了比较分析 ,研究了活动解耦盘对液阻悬置动态特性的影响 ;在不同的激振工况下 ,测量了上液室的动态压强和温度。

液压悬置元件幅变特性的研究

本文中对某乘用车的液压悬置元件进行研究。首先通过试验得到它的动态特性曲线;然后利用AMESim软件建立其仿真模型,并进行仿真,以揭示其动刚度、阻尼滞后角随激励频率、振幅而变化的规律;最后,通过仿真计算研究了等效泵压面积、解耦盘截面积和解耦盘自由间隙对其幅变特性的影响。

惯性通道-解耦膜式液压悬置动特性分析

本文以Audi 100轿车动力总成液压悬置为例,建立了惯性通道-解耦膜式液压悬置的非线性力学模型和数学模型,对其原点动特性和跨点动特性进行了仿真计算,经与试验结果相比较,二者吻合良好。文中深入分析了各参数对动特性的影响规律,初步提出了惯性通道-解耦膜式液压悬置的参数选择原则。

汽车液压悬置系统动态特性研究

液压悬置是一种先进的减振系统,其动态特性对汽车的乘坐舒适性和NVH性能有很人影响。但是液压悬置的动态特性非常复杂,既具有频变特性,又具有非线性特性。本文基于系统辨识及数值分析理论,提出了模拟液压悬置动态特性的一种数值拟合方法。

轻型客车动力总成液压悬置的动态特性

以某国产轻型客车动力总成液压悬置为研究对象,在深入分析其结构及工作原理的基础上,建立了该悬置系统的键合图模型和数学模型,并进行了悬置系统动态特性的仿真计算。与台架试验结果的对比分析表明,两者具有良好的一致性,验证了模型的适用性和可信性,为该元件的国产化研究和开发奠定了基础。

液压悬置非线性动态特性仿真研究

针对液压悬置复杂的动态特性,运用流体动力学理论及液压原理,建立了某轿车动力总成液压悬置的非线性数学模型,提出了模拟液压悬置动态特性的一种数值分析方法,并对目标液压悬置的动态特性进行了多工况仿真实验对比。研究结果表明所建模型是正确的、实用的,而且其通用性较强,能为下一步更精确的汽车动力总成悬置系统匹配选型、优化分析、隔振特性研究提供基础。

先导式水压溢流阀动态特性的仿真

对一种新型的先导式水压溢流阀进行了动态特性的建模和仿真研究,分析了多种因素对溢流阀动态特性的影响。仿真结果表明,先导阀尾端设置阻尼腔有利于提高先导阀的工作稳定性;在主阀口前设置合适的节流孔可降低主阀口的工作压差,减小阀口的气蚀,提高溢流阀的工作性能和使用寿命;主阀心上腔容积V12、先导阀入口容积V2、溢流阀入口容积V0对溢流阀的动态特性均有较大影响。