Hydraulic Power Take-off and Buoy Geometries Charac-terisation for a Wave Energy Converter

In the past few decades, world energy consumption grew considerably. Regarding this fact, wave energy should not be discarded as a valid alternative for the production of electricity. Devices suitable to harness this kind of renewable energy source and turn it into electricity are not yet commercially competitive. The work described in this paper aims to contribute to this field of research. It is focused on the design and construction of robust, simple and affordable hydraulic Power Take-Off using hydraulic commercial components.

Design of A Hydraulic Power Take-off System for the Wave Energy Device with An Inverse Pendulum

This paper describes a dual-stroke acting hydraulic power take-off （PTO） system employed in the wave energy converter （WEC） with an inverse pendulum. The hydraulic PTO converts slow irregular reciprocating wave motions to relatively smooth, fast rotation of an electrical generator. The design of the hydraulic PTO system and its control are critical to maximize the generated power. A time domain simulation study and the laboratory experiment of the full-scale beach test are presented. The results of the simulation and laboratory experiments including their comparison at full-scale are also presented, which have validated the rationality of the design and the reliability of some key components of the prototype of the WEC with an inverse pendulum with the dual-stroke acting hydraulic PTO system.

Power Matching and Energy Efficiency Improvement of Hydraulic Excavator Driven with Speed and Displacement Variable Power Source

Mobile machinery energy efficiency and emission pollution are the national and worldwide issues. This paper contributes in solving these problems by applying a speed variable power source. Unfortunately, almost all of the speed variable systems have the dynamic response problem when the motor starts with full load or heavy load. To address this problem, a hydraulic accumulator is used to balance the load of the power source for assisting starting of the motor and a matching method combined with speed and displacement control of the pump is proposed to improve the energy efficiency and dynamic performance simultaneously under different working conditions. Also, the power source/valve combined control strategy of an independent metering system is designed to realize flow matching of the whole system. Firstly, a test system is established to study the dynamic performance and energy efficiency of the speed variable power source with an auxiliary accumulator. Working performance and energy consumption of the power source under different rotating speeds and different loads are studied. And then, the hydraulic excavator test rig with the proposed system is constructed. Furthermore, the working performance of the excavator with the speed-fixed and speed-variable strategy are studied comparatively. Results show that, compared with fixed-speed strategy, the electric power consumption during the idle period and partial load condition can be reduced about 2.05 kW and 1.37 kW. The energy efficiency of speed variable power source is about 40%-71%, which is higher than that of the fixed-speed power source by 3%–10%.

Full Power Hydraulic Brake System Based on Double Pipelines for Heavy Vehicles

The hydraulic caliper disc brake system with air-over-oil is widely adopted at present for heavy vehicles,which makes use of air pressure system propelling the hydraulic pressure system acting on friction plates divided and combined for braking.There are some disadvantages such as pneumatic components failure,dust polluted and produce lots of heat in hydraulic caliper disc brake system.Moreover,considering the demands of the high speed,heavy weight,heavy load and fast brake of heavy vehicles,the full power hydraulic brake system based on double pipelines for heavy vehicles is designed and analyzed in this paper.The scheme of the full power hydraulic brake system,in which the triloculare cylinder is controlled by dual brake valve,is adopted in the brake system.The full power hydraulic brake system can accomplish steering brake,parking brake and emergent brake for heavy vehicles.Furthermore,electronic control system that is responsible for coordinating the work of hydraulic decelerator and hydraulic brake system is developed for different speed brakes.Based on the analysis of the influence of composed unit and connecting pipeline on braking performance,the nonlinear mathematic model is established for the full power hydraulic brake system.The braking completion time and braking pressure in braking performance of the double-pipeline steering brake and parking brake are discussed by means of simulation experiments based on Matlab/Simulink,and the simulation results prove that the braking performance of steering brake and parking brake meets the designing requirement of the full power hydraulic brake system.Moreover,the test-bed experiments of the brake system for heavy vehicles are carried out.The experimental data prove that the braking performance achieves the goal of the design,and that the full power hydraulic brake system based on double pipelines can effectively enhance braking performance,ensure braking reliability and security for heavy vehicles.

Variants of Secondary Control with Power Recovery for Loading Hydraulic Driving Device

Current high power load simulators are generally incapable of obtaining both high loading performance and high energy efficiency. Simulators with high energy efficiency are used to simulate static-state load, and those with high dynamic performance typically have low energy efficiency. In this paper, the variants of secondary control（VSC） with power recovery are developed to solve this problem for loading hydraulic driving devices that operate under variable pressure, unlike classical secondary control（CSC） that operates in constant pressure network. Hydrostatic secondary control units are used as the loading components, by which the absorbed mechanical power from the tested device is converted into hydraulic power and then fed back into the tested system through 4 types of feedback passages（FPs）. The loading subsystem can operate in constant pressure network, controlled variable pressure network, or the same variable pressure network as that of the tested device by using different FPs. The 4 types of systems are defined, and their key techniques are analyzed, including work principle, simulating the work state of original tested device, static operation points, loading performance, energy efficiency, and control strategy, etc. The important technical merits of the 4 schemes are compared, and 3 of the schemes are selected, designed, simulated using AMESim and evaluated. The researching results show that the investigated systems can simulate the given loads effectively, realize the work conditions of the tested device, and furthermore attain a high power recovery efficiency that ranges from 0.54 to 0.85, even though the 3 schemes have different loading performances and energy efficiencies. This paper proposes several loading schemes that can achieve both high dynamic performance and high power recovery efficiency.

Dynamics of electromagnetic slip coupling for hydraulic power steering application and its energy-saving characteristics

To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.

Dynamic characteristics of hydraulic power steering system with accumulator in load-haul-dump vehicle

Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and discussed with SIMULINK software and hydraulic control theory. The results show that the dynamic characteristics of hydraulic power steering system are improved obviously by using bladder accumulator, the hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle generates vibration at the initial stage under the normal steering condition of pulse input, and its static response time is 0.25 s shorter than that without bladder accumulator. Under the normal steering working condition, the capacity of steering accumulator for absorbing pulse is directly proportional to the cross section area of connecting pipeline, and inversely proportional to the length of connecting pipeline. At the same time, the precharge pressure of nitrogen in steering accumulator should be 60%80% of the rated minimum working pressure of hydraulic power steering system. Under the abnormal steering working condition, the steering cylinder piston may obtain higher motion velocity, and the dynamic response velocity of hydraulic power steering system can be increased by reducing the pressure drop of hydraulic pipelines between the accumulator and steering cylinder and by increasing the rated pressure of hydraulic power steering system, but the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle have nothing to do with the precharge pressure of nitrogen in steering accumulator.

LVP Modeling and Dynamic Characteristics Prediction of A Hydraulic Power Unit in Deep-Sea

A hydraulic power unit （HPU） is the driving ＂heart＂ of deep-sea working equipment. It is critical to predict its dynamic performances in deep-water before being immerged in the seawater, while the experimental tests by simulating deep-sea environment have many disadvantages, such as expensive cost, long test cycles, and difficult to achieve low-temperature simulation, which is only used as a supplementary means for confirmatory experiment. This paper proposes a novel theoretical approach based on the linear varying parameters （LVP） modeling to foresee the dynamic performances of the driving unit. Firstly, based on the varying environment features, dynamic expressions of the compressibility and viscosity of hydranlic oil are derived to reveal the fluid performances changing. Secondly, models of hydraulic system and electrical system are accomplished respectively through studying the control process and energy transfer, and then LVP models of the pressure and flow rate control is obtained through the electro-hydraulic models integration. Thirdly, dynamic characteristics of HPU are obtained by the model simulating within bounded closed sets of varying parameters. Finally, the developed HPU is tested in a deep-sea imitating hull, and the experimental results are well consistent with the theoretical analysis outcomes, which clearly declare that the LVP modeling is a rational way to foresee dynamic performances of HPU. The research approach and model analysis results can be applied to the predictions of working properties and product designs for other deep-sea hydraulic pump.

A graphic monitoring method for electric power of VVVF hydraulic system

In order to online monitor the running state of variable voltage and variable frequency(VVVF)hydraulic system,this paper presents a graphic monitoring method that fuses the information of variable frequency electric parameters.This paper first analyzes how the voltage and current of the motor stator change with the operation conditions of VVVF hydraulic system.As a result,we draw the relationship between the electric parameters(voltage and current)and power frequency.Then,the signals of the voltage and current are fused as dynamic figures based on the idea of Lissajous figures,and the values of the electric parameters are related to the features of the dynamic figures.Rigorous theoretical analysis establishes the function between the electric power of the variable frequency motor(VFM)and the features of the plotted dynamic figures including area of diagram,area of bounding rectangle,tilt angle,etc.Finally,the effectiveness of the proposed method is verified by two cases,in which the speed of VFM and the load of VVVF hydraulic system are changed.The results show that the increase of the speed of VFM enhances its three-phase electric power,but reduces the tilt angle of the plotted dynamic figures.In addition,as the load of VVVF hydraulic system is increased,the three-phase electric power of VFM and the tilt angle of the plotted dynamic figures are both increased.This paper provides a new way to online monitor the running state of VVVF hydraulic system.

Tri-state Modulation Power Driving of Electro-hydraulic Proportional Amplifier

Switch electro-hydraulic proportional amplifier（PA） widely employs single switch modulation power driving（SSMPD） or reverse discharging power driving（RDPD） at present. SSMPD has slow dynamic response, and can＇t adjust independently the dither signal＇s amplitude and frequency; RDPD accelerates the current decay; consequently, it increases current ripple and power loss. For the purpose of solving the above mentioned problem, the tri-state modulation power driving（TSMPD） scheme was proposed for improving the performance of power driving. Detailedly, the hardware circuit for the tri-state modulation power driving is designed; the tri-state modulation algorithm is realized by digital signal processor（DSP）. The tri-state modulation power driving is investigated by experiments, comparetive experiments among the single switch modulation power driving（SSMPD）, reverse discharging power driving（RDPD）, and the TSMPD are implemented, and the experimental results demonstrate that the linearity error of TSMDP meets the requirement of PA; the current response of TSMSP is the best; the amplitude of ripple current of the TSMPD can be reduced without increasing frequency of PWM, in addition, dither signal amplitude and frequency can be adjusted independently for each other. It is very meaningful to guide the development of high performance proportional amplifier for high frequency response proportional solenoid.

ANALYSIS OF HYDRAULIC POWER SOURCES DISPOSITION AND ENERGY CONSUMPTION FOR HYDRAULIC DRILL RIG

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Thermo-hydraulic analysis for SCWR during power-raising phase of startup

The study of thermal characteristics during startup is one of the most important aspects for safety analysis of supercritical water-cooled reactor(SCWR).According to the given sliding pressure mode of SCWR,thermal analysis on temperature-raising phase and power-raising phase of startup are carried out.Considering the radial heterogeneity of power distribution,thermal characteristics for different assemblies during startup are also put forward.The results show that,during temperature-raising phase with core power increased only,the temperature of moderator,coolant and fuel cladding in inner assemblies are increased with little amplitude.During power-raising phase with core power and feed-water flow rate increased,the coolant temperature keeps unchanged,but the moderator temperature is decreased.With a greater variation of power,fuel cladding temperature shows a greater increase.Furthermore,considering the uneven distribution of radial power,thermo-hydraulic characteristics with uneven cladding temperature distribution shows a certain horizontal heterogeneity for different fuel assemblies,which becomes serious as flow rate and power increase.By adjusting flow rate distribution in different fuel assemblies or changing power setting during startup,the cladding temperature difference could be effectively reduced,which provides a certain reference for startup optimization of SCWR.

Modeling and Simulation of Power Coupling System in Hydraulic Hybrid City Bus

In order to solve the coupling problem of power in Hydraulic Hybrid City Bus (HHB), a hydraulic hybrid power coupling system based on planetary gear transmission principle is proposed in this paper. The system consists of diesel engine, power coupler, hydraulic pump/motor, etc. The realizable operating modes of power coupling system are analyzed in this paper. Under coordination of clutches, the engine driven mode, hydraulic driven mode, hybrid driven mode, hydraulic engine-start mode and braking energy recovery mode are realizable. Based on Lagrange equation, kinetic analysis and kinematics analyses are presented. In addition, the simulation model of the power coupling system is proposed, which includes diesel engine model, power coupler model, hydraulic pump/motor model, etc. The example simulation analysis is proposed under the hybrid driven mode;the results show that the power coupling system proposed in this paper can realize power coupling of hydraulic hybrid city bus. Compared with traditional city bus, the hydraulic hybrid city bus can choose small-displacement engine so as to improve fuel economy and dynamic property.

Control of Hydraulic Power System by Mixed Neural Network PID in Unmanned Walking Platform

To speedily regulate and precisely control a hydraulic power system in a unmanned walking platform(UWP),based on the brief analysis of digital PID and its shortcomings,dual control parameters in a hydraulic power system are given for the precision requirement,and a control strategy for dual relative control parameters in the dual loop PID is put forward,a load and throttle rotation-speed response model for variable pump and gasoline engine is provided according to a physical process,a simplified neural network structure PID is introduced,and formed mixed neural network PID(MNN PID)to control rotation speed of engine and pressure of variable pump,calculation using the back propagation(BP)algorithm and a self-adapted learning step is made,including a mathematic principle and a calculation flow scheme,the BP algorithm of neural network PID is trained and the control effect of system is simulated in Matlab environment,real control effects of engine rotation speed and variable pump pressure are verified in the experimental bench.Results show that algorithm effect of MNN PID is stable and MNN PID can meet the adjusting requirement of control parameters.

FLUID INDUCED HYDRAULIC SYSTEM VIBRATIONOF POWERED SUPPORT

Fluid and solid interaction analysis of hydraulic support under the coming pressure of roof rocks was presented. The mathematical model of the system was proposed and numerical studies by the character line method were carried out.

GAS AND OIL POWER DISTRIBUTION RATIO OF A NEW HYDRAULIC BREAKER

The working principle of a new hydraulic breaker operated jointly by gas and hydraulic flow which has a reasonable structure, high efficiency and long piston life-span, is analyzed, and the optimal power distribution ratio of the sealed nitrogen gas to the high-pressure oil in the process of piston impacting is studied. Through theoretical analysis, optimization simulation and detailed calculation, it is determined that the impact system has optimal mechanical performance and highest efficiency when the distribution ratio φ is between 0.3 and 0.5. The theoretical result is also verified by repeated tests.

Reliability Analysis of Hydraulic Transmission Oil Supply System of Power-Shift Steering Transmission with GO Methodology

GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysis of such repairable systems. A new GO method for reliability analysis of such repairable systems with multifault modes was presented. Firstly, calculation equations of reliability parameters of operators which were used to describe components with multi-fault modes in reparable systems were derived based on Markov process theory. Then, this new GO method was applied in reliability analysis of a hydraulic transmission oil supply system( HTOSS) of a power-shift steering transmission at low and high speeds. Finally,Compared with fault tree analysis( FTA) and Monte Carlo simulation,the results show that this new GO method is correct and suitable for reliability analysis of repairable system with multi-fault modes.

Optimization Study on Expansion Energy Used Air-Powered Vehicle with Pneumatic-Hydraulic Transmission

Pneumatic-hydraulic transmission has been developed for years. However, its dynamic properties are not good enough for application. In this paper, in order to increase the output characteristics, a late-model air-powered vehicle using expansion energy is proposed which can boost energy through a pneumatic-hydraulic transmission. The dynamic characteristics of the air-powered vehicle is modeled and verified by conducting experiment. In addition,the influence of the key parameters of the air-powered vehicle is researched for the optimization of the system performance. Through the results, the author got the conclusion that, firstly, comparison of the results of model and experiment proves the built model to be effective; secondly, input air pressure should be set according to the request of the practical loads, and range of 0.65 to 0.75 MPa can be chosen; thirdly, as a key structure parameter of the airpowered vehicle, ratio of the areas is considered to be set to approximate 8; what’s more, a bigger orifice with a limit will promote the system dynamic characteristic property, and the limit is about 3.5 mm; last but not the least, not too farther position of the rings will increase the quality of output dynamic characteristics. This paper can be a reference for system design of air-powered vehicle and dynamic improvement.

Research of Power Take-off System for “Sharp Eagle Ⅱ” Wave Energy Converter

The " Sharp Eagle” device is a wave energy converter of a hinged double floating body. The wave-absorbing floating body hinges on the semi-submerged floating body structure. Under the action of wave, the wave-absorbing floating body rotates around the hinge point, and the wave energy can be converted into kinetic energy. In this paper, the power take-off system of " Sharp Eagle Ⅱ” wave energy converter (the second generation of " Sharp Eagle”) was studied, which adopts the hydraulic type power take-off system. The 0-1 power generation mode was applied in this system to make the " Sharp Eagle Ⅱ” operate under various wave conditions. The principle of power generation was introduced in detail, and the power take-off system was simulated. Three groups of different movement period inputs were used to simulate three kinds of wave conditions, and the simulation results were obtained under three different working conditions. In addition, the prototype of " Sharp Eagle Ⅱ” wave energy converter was tested on land and in real sea conditions. The experimental data have been collected, and the experimental data and simulation results were compared and validated. This work has laid a foundation for the design and application of the following " Sharp Eagle” series of devices.

Capture Performance of A Multi-Freedom Wave Energy Converter with Different Power Take-off Systems

Among the wave energy converters (WECs), oscillating buoy is a promising type for wave energy development in offshore area. Conventional single-freedom oscillating buoy WECs with linear power take-off (PTO) system are less efficient under off-resonance conditions and have a narrow power capture bandwidth. Thus, a multi-freedom WEC with a nonlinear PTO system is proposed. This study examines a multi-freedom WEC with 3 degrees of freedom: surge, heave and pitch. Three different PTO systems (velocity-square, snap through, and constant PTO systems) and a traditional linear PTO system are applied to the WEC. A time-domain model is established using linear potential theory and Cummins equation. The kinematic equation is numerically calculated with the fourth-order Runge–Kutta method. The optimal average output power of the PTO systems in all degrees of freedom are obtained and compared. Other parameters of snap through PTO are also discussed in detail. Results show that according to the power capture performance, the order of the PTO systems from the best to worst is snap through PTO, constant PTO, linear PTO and velocity-square PTO. The resonant frequency of the WEC can be adjusted to the incident wave frequency by choosing specific parameters of the snap through PTO. Adding more DOFs can make the WEC get a better power performance in more wave frequencies. Both the above two methods can raise the WEC’s power capture performance significantly.