The material point method(MPM)has been gaining increasing popularity as an appropriate approach to the solution of coupled hydro-mechanical problems involving large deformation.In this paper,we survey the current stat...The material point method(MPM)has been gaining increasing popularity as an appropriate approach to the solution of coupled hydro-mechanical problems involving large deformation.In this paper,we survey the current state-of-the-art in the MPM simulation of hydro-mechanical behaviour in two-phase porous geomaterials.The review covers the recent advances and developments in the MPM and their extensions to capture the coupled hydro-mechanical problems involving large deformations.The focus of this review is aiming at providing a clear picture of what has or has not been developed or implemented for simulating two-phase coupled large deformation problems,which will provide some direct reference for both practitioners and researchers.展开更多
The interaction between multiple fractures is important in the analysis of rock fracture propagation,fracture network evolution and stability and integrity of rocks under hydro-mechanical(HM)coupling conditions.At pre...The interaction between multiple fractures is important in the analysis of rock fracture propagation,fracture network evolution and stability and integrity of rocks under hydro-mechanical(HM)coupling conditions.At present,modeling the mechanical behavior of multiple fractures is still challenging.Under the condition of multiple fractures,the opening,closing,sliding,propagation and penetration of fractures become more complicated.In order to simulate the HM coupling behavior of multi-fracture system,the paper presents a novel numerical scheme,including mesh reconstruction and topology generation algorithm,to efficiently and accurately represent fractures and their propagation process,and a potential function-based algorithm to address contact problem.The fracture contact algorithm does not need to set contact pairs and thus is suitable for complex contact situations from small to large deformations induced by HM loading.The topology of fracture interfaces is constructed by the dynamic adding algorithm,which makes the mesh reconstruction more rapid in the modeling of fracturing process,especially in the case of multiple fractures intersections.The numerical scheme is implemented in CASRock,a self-developed numerical code,to simulate the propagation process of rock fractures and the interaction of multiple fractures under the condition of HM coupling.To verify the suitability of the code,a series of tests were performed.The code was then applied to simulate hydraulic fracture propagation and fracture interactions caused by fluid injection.The ability of this method to study fracture propagation,multi-fracture interaction and fracture network evolution under hydro-mechanical coupling conditions is demonstrated.展开更多
A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micr...A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.展开更多
In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmet...In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.展开更多
Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experime...Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experiments are performed at four different temperatures. The results show that the formability of stainless steel is improved under the condition of warm temperature. Warm hydro-mechanical deep drawing raises limiting drawing ratio of SUS304 effectively, and limiting drawing ratio 3.3 is obtained, which is beyond 2.0 with conventional deep drawing. The temperature of 90℃ is beneficial to the forming of SUS304 stainless steel, the strain-induced martensite is controlled effectively, and the thickness distribution is more uniform.展开更多
Rock mass is a fractured porous medium usually subjected to complex geostress and fluid pressure simultaneously.Moreover,the properties of rock mass change in time and space due to mining-induced fractures.Therefore,i...Rock mass is a fractured porous medium usually subjected to complex geostress and fluid pressure simultaneously.Moreover,the properties of rock mass change in time and space due to mining-induced fractures.Therefore,it is always challenging to accurately measure rock mass properties.In this study,a three-dimensional(3D)microseismic(MS)data-driven damage model for jointed rock mass under hydro-mechanical coupling conditions is proposed.It is a 3D finite element model that takes seepage,damage and stress field effects into account jointly.Multiple factors(i.e.joints,water and microseismicity)are used to optimize the rock mass mechanical parameters at different scales.The model is applied in Shirengou iron mine to study the damage evolution of rock mass and assess the crown pillar stability during the transition from open-pit to underground mining.It is found that the damage pattern is mostly controlled by the structure,water and rock mass parameters.The damage pattern is evidently different from the two-dimensional result and is more consistent with the field observations.This difference is caused by the MS-derived damage acting on the rock mass.MS data are responsible for gradually correcting the damage zone,changing the direction in which it expands,and promoting it to evolve close to reality.For the crown pillar,the proposed model yields a more trustworthy safety factor.In order to guarantee the stability of the pillar,it is suggested to take waterproof and reinforcement measures in areas with a high degree of damage.展开更多
At present,iron and steel enterprises mainly use“after spot test ward”to control final product quality.However,it is impossible to realize on-line quality predetermining for all products by this traditional approach...At present,iron and steel enterprises mainly use“after spot test ward”to control final product quality.However,it is impossible to realize on-line quality predetermining for all products by this traditional approach,hence claims and returns often occur,resulting in major eco-nomic losses of enterprises.In order to realize the on-line quality predetermining for steel products during manufacturing process,the predic-tion models of mechanical properties based on deep learning have been proposed in this work.First,the mechanical properties of deep drawing steels were predicted by using LSTM(long short team memory),GRU(gated recurrent unit)network,and GPR(Gaussian process regression)model,and prediction accuracy and learning efficiency for different models were also discussed.Then,on-line re-learning methods for transfer learning models and model parameters were proposed.The experimental results show that not only the prediction accuracy of optimized trans-fer learning models has been improved,but also predetermining time was shortened to meet real time requirements of on-line property prede-termining.The industrial production data of interstitial-free(IF)steel was used to demonstrate that R2 value of GRU model in training stage reaches more than 0.99,and R2 value in testing stage is more than 0.96.展开更多
Hubei Tianmen Textile Machinery Co.,Ltd.is a well-known enterprise and key high-tech enterprise in China textile industry.The company's leading product,drawing frame,has completely independent intellectual propert...Hubei Tianmen Textile Machinery Co.,Ltd.is a well-known enterprise and key high-tech enterprise in China textile industry.The company's leading product,drawing frame,has completely independent intellectual property rights,among which TM 11 is well received by users and has a high market share in China.展开更多
The inherent teaching approach can no longer meet the demands of society.In this paper,current issues within the teaching landscape of architectural engineering technology in higher vocational colleges as well as the ...The inherent teaching approach can no longer meet the demands of society.In this paper,current issues within the teaching landscape of architectural engineering technology in higher vocational colleges as well as the policies and teaching demands that formed the basis of this model were analyzed.The study shows the importance of the implementation of the teaching model“promoting teaching and learning through competitions.”This model puts emphasis on the curriculum and teaching resources,while also integrating the teaching process and evaluation with competition.These efforts aim to drive education reform in order to better align with the objectives of vocational education personnel training,while also acting as a reference for similar courses.展开更多
Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successf...Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.展开更多
The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in...The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.展开更多
The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show tha...The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.展开更多
Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Rese...Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment (EPT) can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c+a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.展开更多
Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The tex...Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of(0°,35°,0°) texture,while pyramidal c+a slip,forming(20°,35°,30°) texture,weakens with the increase of thickness strain in spite of stress state.展开更多
A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-ho...A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.展开更多
Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic ...Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".展开更多
To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and de...To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition(PBII D) method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction(COF) and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.展开更多
基金The financial supports from National Outstanding Youth Science Fund Project of National Natural Science Foundation of China(Grant No.52022112)the International Postdoctoral Exchange Fellowship Program(Talent-Introduction Program,Grant No.YJ20220219)。
文摘The material point method(MPM)has been gaining increasing popularity as an appropriate approach to the solution of coupled hydro-mechanical problems involving large deformation.In this paper,we survey the current state-of-the-art in the MPM simulation of hydro-mechanical behaviour in two-phase porous geomaterials.The review covers the recent advances and developments in the MPM and their extensions to capture the coupled hydro-mechanical problems involving large deformations.The focus of this review is aiming at providing a clear picture of what has or has not been developed or implemented for simulating two-phase coupled large deformation problems,which will provide some direct reference for both practitioners and researchers.
基金supported by the National Natural Science Foundation of China (Grant Nos.52125903).
文摘The interaction between multiple fractures is important in the analysis of rock fracture propagation,fracture network evolution and stability and integrity of rocks under hydro-mechanical(HM)coupling conditions.At present,modeling the mechanical behavior of multiple fractures is still challenging.Under the condition of multiple fractures,the opening,closing,sliding,propagation and penetration of fractures become more complicated.In order to simulate the HM coupling behavior of multi-fracture system,the paper presents a novel numerical scheme,including mesh reconstruction and topology generation algorithm,to efficiently and accurately represent fractures and their propagation process,and a potential function-based algorithm to address contact problem.The fracture contact algorithm does not need to set contact pairs and thus is suitable for complex contact situations from small to large deformations induced by HM loading.The topology of fracture interfaces is constructed by the dynamic adding algorithm,which makes the mesh reconstruction more rapid in the modeling of fracturing process,especially in the case of multiple fractures intersections.The numerical scheme is implemented in CASRock,a self-developed numerical code,to simulate the propagation process of rock fractures and the interaction of multiple fractures under the condition of HM coupling.To verify the suitability of the code,a series of tests were performed.The code was then applied to simulate hydraulic fracture propagation and fracture interactions caused by fluid injection.The ability of this method to study fracture propagation,multi-fracture interaction and fracture network evolution under hydro-mechanical coupling conditions is demonstrated.
基金the National Natural Science Foundation of China(Nos.U21A2051,52173297,52071133)the R&D Projects of Henan Academy of Sciences of China(No.220910009)+2 种基金the Key R&D and Promotion Projects of Henan Province of China(No.212102210441)the Joint Fund of Henan Science and Technology R&D Plan of China(No.222103810037)the Zhongyuan Scholar Workstation Funded Project of China(No.214400510028).
文摘A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(Nos.2020R1A2C2010986,2022M3H4A1A04085301)。
文摘In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.
文摘Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experiments are performed at four different temperatures. The results show that the formability of stainless steel is improved under the condition of warm temperature. Warm hydro-mechanical deep drawing raises limiting drawing ratio of SUS304 effectively, and limiting drawing ratio 3.3 is obtained, which is beyond 2.0 with conventional deep drawing. The temperature of 90℃ is beneficial to the forming of SUS304 stainless steel, the strain-induced martensite is controlled effectively, and the thickness distribution is more uniform.
基金We acknowledge the combined support from the National Natural Science Foundation of China(Grant Nos.52039007 and 42102325)Tiandi Science and Technology Co.,Ltd.(Grant No.2022-2-TD-MS012).
文摘Rock mass is a fractured porous medium usually subjected to complex geostress and fluid pressure simultaneously.Moreover,the properties of rock mass change in time and space due to mining-induced fractures.Therefore,it is always challenging to accurately measure rock mass properties.In this study,a three-dimensional(3D)microseismic(MS)data-driven damage model for jointed rock mass under hydro-mechanical coupling conditions is proposed.It is a 3D finite element model that takes seepage,damage and stress field effects into account jointly.Multiple factors(i.e.joints,water and microseismicity)are used to optimize the rock mass mechanical parameters at different scales.The model is applied in Shirengou iron mine to study the damage evolution of rock mass and assess the crown pillar stability during the transition from open-pit to underground mining.It is found that the damage pattern is mostly controlled by the structure,water and rock mass parameters.The damage pattern is evidently different from the two-dimensional result and is more consistent with the field observations.This difference is caused by the MS-derived damage acting on the rock mass.MS data are responsible for gradually correcting the damage zone,changing the direction in which it expands,and promoting it to evolve close to reality.For the crown pillar,the proposed model yields a more trustworthy safety factor.In order to guarantee the stability of the pillar,it is suggested to take waterproof and reinforcement measures in areas with a high degree of damage.
基金financially supported by the National Natural Science Foundation of China (No. 52175284)the State Key Lab of Advanced Metals and Materials in University of Science and Technology Beijing (No. 2021ZD08)
文摘At present,iron and steel enterprises mainly use“after spot test ward”to control final product quality.However,it is impossible to realize on-line quality predetermining for all products by this traditional approach,hence claims and returns often occur,resulting in major eco-nomic losses of enterprises.In order to realize the on-line quality predetermining for steel products during manufacturing process,the predic-tion models of mechanical properties based on deep learning have been proposed in this work.First,the mechanical properties of deep drawing steels were predicted by using LSTM(long short team memory),GRU(gated recurrent unit)network,and GPR(Gaussian process regression)model,and prediction accuracy and learning efficiency for different models were also discussed.Then,on-line re-learning methods for transfer learning models and model parameters were proposed.The experimental results show that not only the prediction accuracy of optimized trans-fer learning models has been improved,but also predetermining time was shortened to meet real time requirements of on-line property prede-termining.The industrial production data of interstitial-free(IF)steel was used to demonstrate that R2 value of GRU model in training stage reaches more than 0.99,and R2 value in testing stage is more than 0.96.
文摘Hubei Tianmen Textile Machinery Co.,Ltd.is a well-known enterprise and key high-tech enterprise in China textile industry.The company's leading product,drawing frame,has completely independent intellectual property rights,among which TM 11 is well received by users and has a high market share in China.
文摘The inherent teaching approach can no longer meet the demands of society.In this paper,current issues within the teaching landscape of architectural engineering technology in higher vocational colleges as well as the policies and teaching demands that formed the basis of this model were analyzed.The study shows the importance of the implementation of the teaching model“promoting teaching and learning through competitions.”This model puts emphasis on the curriculum and teaching resources,while also integrating the teaching process and evaluation with competition.These efforts aim to drive education reform in order to better align with the objectives of vocational education personnel training,while also acting as a reference for similar courses.
基金Project(U0834002)supported by the Joint Funds of NSFC-Guangdong of ChinaProject(2009ZM0121)supported by the Fundamental Research Funds for the Central Universities,ChinaProjects(LYM09024)supported by Training Program for Excellent Young Teachers with Innovation of Guangdong University,China
文摘Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.
基金Project(SKLSP200906) supported by the Fund of State Key Laboratory of Solidification Processing in NWPUProject(B08040) supported by Program of Introducing Talents of Discipline in the Project of Advanced Materials and Their Forming Technology
文摘The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.
基金Projects(50771076,50901055)supported by the National Natural Science Foundation of ChinaProject(07JK274)supported by the Education Department Foundation of Shaanxi Province,China
文摘The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University,China
文摘Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment (EPT) can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c+a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.
基金Project(2010CB731701) supported by the National Basic Research Program of ChinaProjects(50805121,51175428) supported by the National Natural Science Foundation of China+3 种基金Project(50935007) supported by the National Natural Science Foundation of China for Key ProgramProject(NPU-FFR-JC20100229) supported by the Foundation for Fundamental Research of Northwestern Polytechnical University in ChinaProject(2011-P06) supported by the Foundation of the State Key Laboratory of Materials Processing and Die & Mould Technology,Huazhong University of Science and TechnologyProject(B08040) supported by Program of Introducing Talents of Discipline to Universities("111"),China
文摘Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of(0°,35°,0°) texture,while pyramidal c+a slip,forming(20°,35°,30°) texture,weakens with the increase of thickness strain in spite of stress state.
基金Project(51005154) supported by the National Natural Science Foundation of ChinaProject(12CG11) supported by the Chenguang Program of Shanghai Municipal Education Commission,ChinaProject(201104271) supported by the China Postdoctoral Science Foundation Special Funded Project
文摘A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.
基金Projects(51305385,51305386)supported by the National Natural Science Foundation of ChinaProject(QN20131080)supported by the Science Research Youth Foundation of Hebei Province Universities,China
文摘Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".
基金Projects(51375113,50805035)supported by the National Natural Science Foundation of China
文摘To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition(PBII D) method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction(COF) and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.