Speed Disturbance in the Diesel Engine Electronic Control System

In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.

Hardware-in-the-Loop Research on the Electronic Control Unit for Diesel Engines

A hardware-in-the-loop simulating platform is developed to avoid designing defects caused by the complicated logical structure and multiple-functional buildup of the dectronic control unit（ECU）in modem diesel engines, and to diminish potential damages on components or human exposure to dangers in R＆D en- deavor. This plat-form consists of a computer installed with software Matlab/Simulink/RTW and dSPACE/ ControlDesk; a diesel engine ECU, and a dSPACE autobox which runs a real-time diesel engine model. A typical model of diesel engine with turbocharger and intercooler is presented. Based on this model our research is carried out with a real ECU to test its software control strategies. Results show that by using the diesel engine model downloaded inside, the hardware-in-the-loop platform can simulate diesel engine＇s working conditions and generate all kinds of sensor signals which ECU needs on a real-time basis. So the ECU control strategies can be validated and relevant parameters roughly calibrated.

Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

APPLICATION OF CIRCUIT SIMULATION IN HARDWARE DESIGN FOR ELECTRONIC CONTROL HIGH PRESSURE COMMON-RAIL FUEL SYSTEM OF DIESEL ENGINE

By means of circuit simulation, hardware of electronic control unit （ECU） of high pressure common-rail electronic control fuel system for diesel engine is designed. According to the system requirements for hardware of ECU, signal-processing circuit of variable reluctance （VR） sensor, filter circuit for input signal, high voltage power circuit and driver and protection circuit of solenoid are simulated as emphases. Difficulties of wide scope of VR sensor output signal, efficiency of high voltage power and reliable and swift driver of solenoid are solved. The results of simulation show that the hardware meets the requirement of the fuel system. At the same time, circuit simulation can greatly increase quality of the design, alleviate design labor and shorten design time.

Electronic Unit Pump Diesel Engine Control Unit Design for Integrated Powertrain System

The performance of the electronic unit pump (EUP) diesel engine is studied, it will be used in the integrated powertrain and its multi parameters are controllable. Both the theoretical analysis and experiment research are taken. A control unit for the fuel quantity and timing in crankshaft domain is designed on this basis and the engine experiment test has been done. For the constant speed camshaft driving EUP system, the fuel quantity will increase as the supply angle goes up and injection timing has no effect. The control precision can reach 1°CA. The full injection timing MAP and engine peak performance curves are made successfully.

SIMULATION IN THERMAL DESIGN FOR ELECTRONIC CONTROL UNIT OF ELECTRONIC UNIT PUMP

The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time

Research on H_2 speed governor for diesel engine of marine power station

The frequency stability of a marine power system is determined by the dynamic characteristic of the diesel engine speed regulation system in a marine power station. In order to reduce the effect of load disturbances and improve the dynamic precision of a diesel engine speed governor, a controller was designed for a diesel engine speed regulation system using H2 control theory. This transforms the specifications of the system into a standard H2 control problem. Firstly, the mathematical model of a diesel engine speed regulation system using an H2 speed governor is presented. To counter external disturbances and model uncertainty, the design of an H, speed governor rests on the problem of mixed sensitivity. Computer simulation verified that the H2 speed governor improves the dynamic precision of a system and the ability to adapt to load disturbances, thus enhancing the frequency stability of marine power systems.

Study of Integral Variable Structure Control Method for Stability of SI Engine Idling Speed

The intake air control system of a gasoline engine is a typical nonlinear system, and included among the adverse fac-tors that always induce poor idle-speed control stability are dead time and disturbances in the intake air control process. In this paper, to improve the responsiveness when idling with regard to disturbances, a mean-value engine model (MVEM) with dead time was constructed as the control object, and the two servo structures of sliding mode control (SMC) were studied for better idle control performance, especially in transient process of speed change. The simulation results confirmed that under the constraint condition of control input, the robustness of idle speed control that is being subjected to torque disturbances and noise disturbances can be greatly improved by use of the servo structure II.

基于强化学习的柴油机调速算法研究

为了更好地调节柴油机转速,提出一种强化学习–比例积分微分(proportional integral derivative, PID)控制器,并应用到了柴油机转速控制中。基于连续动作空间的柔性动作–评价(soft actor-critic, SAC)算法,结合连续型PID控制器,设计了一种强化学习–PID控制器,可代替传统PID控制的转速环。优化设计了基于演员–评论家(actor-critic)框架的输入输出和奖励函数以匹配柴油机特性,采用随机动作增加寻优效率,形成SAC-PID控制柴油机转速的网络交互结构,达到快速调整转速,减小稳定时间的效果。构建了以柴油机D6114为原型机的MATLAB/Simulink平均值模型,并利用试验数据验证了仿真模型的有效性。利用平均值模型,仿真验证了该控制算法效果。经过仿真验证本算法使柴油机转速响应曲线超调量更小,响应时间更快,鲁棒性更强,SAC-PID控制负载瞬态调速率和稳定时间均已达到1级精度指标。仿真对比验证了SAC算法的联合控制效果,结果表明其较其他算法更佳。

Study of Diesel Engine Management System

Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.

双升程电控喷油器多次喷射油量波动特性研究

为实现船用柴油机高压共轨系统喷射的柔性和稳定控制,提出一种双升程电控喷油器,基于搭建的喷油器AMESim仿真模型,探究了喷油器不同多次喷射模式下的油量波动特性.结果表明:大升程预喷模式下的主喷量标准差随预喷量的增加先上升后下降,而小升程预喷模式下的主喷量标准差随预喷量呈幅值逐渐降低的波动变化趋势.总体上,在预喷量为161~660 mm^(3)范围,小升程预喷模式在降低主喷量波动程度方面比大升程预喷模式更占优势.预喷射采用小升程喷射模式且预喷量一定时,升程切换延迟为0.2 ms的靴形主喷模式在降低主喷量波动程度方面略优于相同主喷脉宽或相同单次喷射油量的大升程主喷模式.大升程和小升程后喷模式下的后喷量标准差随主喷脉宽和目标后喷量均呈波动变化趋势,且小升程后喷模式下的后喷量标准差波动程度更小.与大升程后喷模式相比,小升程后喷模式在降低后喷量波动程度方面更占优势.

柴油机电控系统分析与研究

概述柴油机电控技术的发展历程,阐述柴油机电控系统的功能与特点,分析柴油机电控系统的工作原理与控制功能,并对柴油机电控单元、传感器及执行器3个柴油机电控系统的主要组成要素进行研究。

D180柴油机控制系统匹配性研究

以D180高速柴油机在FXN3机车上进行装机性能验证为设计输入,从微机控制系统与D180柴油机的匹配性角度出发,通过D180柴油机在不同运用场景下的需求分析,结合D180柴油机采用二级增压技术的工作特性,设计了柴油机功率与转速控制策略;通过与同等功率等级MTU高速柴油机水温控制指标对比,设计了以高温水为主、中冷水为辅的冷却系统控制策略;通过与MTU柴油机在保护系统设计理念上的对比,设计了以微机控制系统为主的判定柴油机功率调节类保护的控制策略,同时通过相关专项试验和长期现场运用验证了控制系统与D180柴油机的高度匹配性。

柴油机智能检修流水线控制系统分析研究

风冷柴油发电机组适合于铁路客车车下悬挂,为车上空调、照明等电气系统提供电源。柴油发电机组检修环节高度流程化,针对检修作业流程,以流程图像素点为依托,结合高度流程化检修工艺,将检修流程图“按钮化”,直观显示各项作业流程状态,填写检修过程信息,自动生成检修台账,保障检修质量,作业各关键环节可追溯;针对物料信息繁杂,使用物联网技术,将物料编号化,通过扫描物料条型码信息,将物料进行打包,实现辆份制施修,物料信息可追溯,将检修过程、物料信息可视化。对试验数据统计、物料消耗追溯、故障统计分析、阶段性验收等环节,采用数字化、无纸化的串口通信,深度学习的神经网络、人机交互等技术,进行一站式任务派发,提高作业效率、降低生产成本,实现各项生产环节闭环管理。

RT-flex型柴油机的控制系统WECS-9520功能性分析研究

作为船用新一代电喷智能Win GD RT-FLEX系列柴油机,在燃烧性能的不断优化,安全性能的不断提高,新技术和新工艺的应用不断深入,对管理人员的技能水平要求越来越高,本篇主要针对RT-FLEX系列机型的核心控制单元WECS-9520功能性分析研究,WECS-9520是柴油机控制的核心,本篇对WECS-9520控制系统的组成,外部系统的通信以及功能性设计等进行了全面的分析,拟帮助船舶工作人员熟悉WECS-9520的控制核心功能,掌握柴油机故障的分析与解决问题的方法,提高柴油机运行的可靠性,确保船舶运营的安全性。

模型支持下的大功率柴油机电子控制系统技术探究

基于模型支持的柴油机电控系统开发设计,能够在保证系统功能安全以及控制品质的同时,降低系统开发难度,具有较为理想的应用效果。本研究通过构建大功率柴油机模型,对电控系统的扭矩控制策略、喷油器控制策略进行设计,最后通过离线仿真对控制组件功能是否正确进行验证。结果显示,本研究设计大功率柴油机电子控制系统满足柴油机实时控制的要求。

矿山自卸车起动控制过程及故障研究

早期的矿山自卸车一般使用机械泵柴油机,随着人们对发动机排放及油耗要求越来越高,矿山自卸车逐步开始使用大缸径系列电控柴油机。为了了解大缸径电控柴油机的起动过程,以及帮助维修人员更方便的解决电控柴油机起动过程中遇到的故障,本文对大缸径柴油机的起动过程原理进行了详细介绍,并对常见起动困难故障原因进行分类、总结。同时,本文通过故障处理的实例,介绍了大缸径电控柴油机起动故障的处理过程,为维修人员解决此类故障提供了参考。

负荷下19TCI共轨柴油机喷油策略燃烧噪声预测

柴油机工作会产生很大辐射噪声,对其振动辐射噪声控制技术的研究是目前的一个热点。根据声学本质等效成线性传递形式,实现了燃烧噪声传递函数的线性化处理。选择19TCI电控共轨柴油机开展测试,结合喷油控制方案以及实际负荷特征建立噪声传递函数并寻优,对负荷传递函数开展评价。研究结果表明:不同转速传递函数满足负荷一致性验证,能够满足精度控制要求。该研究有助于提高柴油机燃烧效率,也可拓宽到其他热能设备上,具有很宽的应用价值。

新型核级电子调速控制器的启动功能验证方法

为确保某新型核级电子调速控制器应用的安全可靠,对其首次应用于应急机组时的启动控制方法开展研究。建立半实物仿真平台作为验证工具,并通过真实试验数据和柴油机参数建立柴油机模型,保证半实物仿真平台与实际柴油机的性能指标相接近。调整新型核级电子调速控制器的启动控制策略与现产品电子调速控制器一致。将新型核级电子调速控制器的启动功能在半实物仿真平台上验证,确保半实物仿真试验启动试验数据与原应急机组启动试验数据接近。在应急柴油机上进行启动功能试验,实机试验结果表明启动性能满足应急柴油机组要求,实机启动试验数据与半实物仿真试验数据基本一致。

船用发电柴油机转速波动原因分析及工艺改进

柴油机转速波动是柴油机常见故障之一。文章对船用柴油发电机组试验中出现的转速波动故障原因进行了分析,介绍了电子调速器的基本构成和工作原理,并提出了改进工艺,开展了相关验证工作,可为后续分析柴油机转速波动问题提供借鉴和帮助。