Transition metals doped Mn-based catalysts were prepared via ultrasonic immersing method for the selective catalytic reduction (SCR) of NOx from fuel gas. The Catalysts’ DeNOx efficiency and tolerance to sulfur were ...Transition metals doped Mn-based catalysts were prepared via ultrasonic immersing method for the selective catalytic reduction (SCR) of NOx from fuel gas. The Catalysts’ DeNOx efficiency and tolerance to sulfur were investigated in the paper. XRD results demonstrate high dispersion of Mn, Ce and M (Pr, Y, Zr, W) elements on TiO2 carrier, which is favor for reduction of active materials content. Mn-Ce-W catalyst presents uniform particle size about 500 nm to 800 nm from SEM pictures and shows the best NOx conversion of 93.2% at 200°C and 98.4% at 250°C, respectively. Sulfur tolerance analysis indicated that transition metals M can improve the catalysts’ performance when 0.01% SO2 exists in the fuel gas, because metal doping into the Mn-Ce catalyst can inhibit the sulfate deposition, especially metal sulfate, on the catalyst, which can be seen from the Fourier infrared spectrum.展开更多
The non-destructive testing of brazed joint in honeycomb structure with thin panel ( thickness : 0. 2 mm) was studied by ultrasonic C-scan method. Samples with different types of artificial defect were designed; th...The non-destructive testing of brazed joint in honeycomb structure with thin panel ( thickness : 0. 2 mm) was studied by ultrasonic C-scan method. Samples with different types of artificial defect were designed; the characteristic signal and the main parameters of the test were determined by the pre-experiment, and then parameters were optimized by orthogonal design, finally the optimum process was verified by a single panel sample. The multiple reflection echoes were chosen as the characteristic signal. The optimal C-scan results were achieved when the 20 MHz focus probe was used, and the pass band range for received signal were selected as 8 - 17. 5 MHz. The defects such as incomplete penetration and core damage can be detected with ultrasonic C-scan, and the detection accuracy can reach to 1 ram.展开更多
In this paper, ultrasonic C-scan test of spot welds for stainless steel has been studied. It is concluded that large scanning step length contributes to high testing efficiency, however, the low-resolution C-scan imag...In this paper, ultrasonic C-scan test of spot welds for stainless steel has been studied. It is concluded that large scanning step length contributes to high testing efficiency, however, the low-resolution C-scan image generated cannot be used to assess spot welding quality reliably. Based on bicubic image interpolation, the C-scan image in low resolution with the large step length 1 000 ~xm is subdivided and reconstructed. By this means, the C-scan image resolution is greatly enhanced and testing results obtained are satisfactory, realizing rapid assessment of spot welds. The results of rapid ultrasonic C-scan test fit the actual metallographic measured value well. Mean value of normal distribution of error statistics is O. 006 67, and the standard deviation is O. 087 11. Rapid ultrasonic C-scan test based on image interpolation is of high accuracy and excellent stability.展开更多
Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the ...Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the traditional ultrasonic testing method to perform efficient and accurate testing.In this study,ultrasound phased array detection technology was applied to the non-destructive testing of aviation turbine disks:(i)A phased array ultrasonic c-scan device for detecting aerospace turbine disk cracks(PAUDA)was developed which consists of phased array ultrasonic,transducers,a computer,a displacement encoder,and a rotating scanner;(ii)The influence of the detection parameters include frequency,wave-type,and elements number of the ultrasonic phased array probe on the detection results on the near-surface and the far surface of the aerospace turbine disk is analyzed;(iii)Specimens with flat-bottom-hole(FBH)defects were scanned by the developed PAUDA and the results were analyzed and compared with the conventional single probe ultrasonic water immersion testing.The experiment shows that by using the ultrasonic phased array c-scan to scan the turbine disk the accuracy of the detection can be significantly improved which is of greater accuracy and higher efficiency than traditional immersion testing.展开更多
General Great importance is being attached in the electric power in-dustry to the inspection of rotor shafts. This is because defects areusually concentrated at the central part of large forgings for makingrotors, som...General Great importance is being attached in the electric power in-dustry to the inspection of rotor shafts. This is because defects areusually concentrated at the central part of large forgings for makingrotors, some remnants of them may still remain after the centre borehas been drilled. Some rotors even have quite a number of defects atlocations rather remote from the centre bore. Working conditions for steam turbine rotors are very ex-展开更多
In order to restore the degraded ultrasonic C-scan image for testing surfacing inteoface, a method based on support vector regression (SVR) network is proposed. By using the image of a simulating defect, the network...In order to restore the degraded ultrasonic C-scan image for testing surfacing inteoface, a method based on support vector regression (SVR) network is proposed. By using the image of a simulating defect, the network is trained and a mapping relationship between the degraded and restored image is founded. The degraded C-scan image of Cu-Steel surfacing inteoface is processed by the trained network and improved image is obtained. The result shows that the method can effectively suppress the noise and deblur the defect edge in the image, and provide technique support for quality and reliability evaluation of the surfacing weld.展开更多
棒材是国内产量占比较大的钢材品种,为了保证棒材质量,需对其实施无损检测。相控阵超声换能器基于惠更斯原理设计,通过电子激发控制实现超声声束的聚焦和偏转。水浸相控阵超声设备扫查效率快、灵敏度高,能够实现棒材全截面扫查,适用于...棒材是国内产量占比较大的钢材品种,为了保证棒材质量,需对其实施无损检测。相控阵超声换能器基于惠更斯原理设计,通过电子激发控制实现超声声束的聚焦和偏转。水浸相控阵超声设备扫查效率快、灵敏度高,能够实现棒材全截面扫查,适用于棒材产品的无损检测。使用相控阵超声设备前要对所有聚焦法则进行均一性校准,保证各聚焦法则的检测灵敏度差异在既定范围内。通过棒材检测实践,验证了水浸相控阵超声设备能够在500 mm/s进给速度下检测出棒材中大于0.7 mm FBH当量的夹杂物。展开更多
文摘Transition metals doped Mn-based catalysts were prepared via ultrasonic immersing method for the selective catalytic reduction (SCR) of NOx from fuel gas. The Catalysts’ DeNOx efficiency and tolerance to sulfur were investigated in the paper. XRD results demonstrate high dispersion of Mn, Ce and M (Pr, Y, Zr, W) elements on TiO2 carrier, which is favor for reduction of active materials content. Mn-Ce-W catalyst presents uniform particle size about 500 nm to 800 nm from SEM pictures and shows the best NOx conversion of 93.2% at 200°C and 98.4% at 250°C, respectively. Sulfur tolerance analysis indicated that transition metals M can improve the catalysts’ performance when 0.01% SO2 exists in the fuel gas, because metal doping into the Mn-Ce catalyst can inhibit the sulfate deposition, especially metal sulfate, on the catalyst, which can be seen from the Fourier infrared spectrum.
文摘The non-destructive testing of brazed joint in honeycomb structure with thin panel ( thickness : 0. 2 mm) was studied by ultrasonic C-scan method. Samples with different types of artificial defect were designed; the characteristic signal and the main parameters of the test were determined by the pre-experiment, and then parameters were optimized by orthogonal design, finally the optimum process was verified by a single panel sample. The multiple reflection echoes were chosen as the characteristic signal. The optimal C-scan results were achieved when the 20 MHz focus probe was used, and the pass band range for received signal were selected as 8 - 17. 5 MHz. The defects such as incomplete penetration and core damage can be detected with ultrasonic C-scan, and the detection accuracy can reach to 1 ram.
文摘In this paper, ultrasonic C-scan test of spot welds for stainless steel has been studied. It is concluded that large scanning step length contributes to high testing efficiency, however, the low-resolution C-scan image generated cannot be used to assess spot welding quality reliably. Based on bicubic image interpolation, the C-scan image in low resolution with the large step length 1 000 ~xm is subdivided and reconstructed. By this means, the C-scan image resolution is greatly enhanced and testing results obtained are satisfactory, realizing rapid assessment of spot welds. The results of rapid ultrasonic C-scan test fit the actual metallographic measured value well. Mean value of normal distribution of error statistics is O. 006 67, and the standard deviation is O. 087 11. Rapid ultrasonic C-scan test based on image interpolation is of high accuracy and excellent stability.
基金This work was funded by the National Natural Science Foundation of China[Grant Nos.11664027,11374134]The National Natural Science Foundation of Jiangxi Province[Grant No.20161BAB216101]+1 种基金Key Laboratory of Non-Destructive Testing and Monitoring Technology for High-Speed Transport Facilities of the Ministry of Industry and Information Technology,Nanjing University of Aeronautics and AstronauticsThe Key Laboratory of Nondestructive Testing of Ministry of Education Nanchang Hang Kong University,Nanchang,China.
文摘Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the traditional ultrasonic testing method to perform efficient and accurate testing.In this study,ultrasound phased array detection technology was applied to the non-destructive testing of aviation turbine disks:(i)A phased array ultrasonic c-scan device for detecting aerospace turbine disk cracks(PAUDA)was developed which consists of phased array ultrasonic,transducers,a computer,a displacement encoder,and a rotating scanner;(ii)The influence of the detection parameters include frequency,wave-type,and elements number of the ultrasonic phased array probe on the detection results on the near-surface and the far surface of the aerospace turbine disk is analyzed;(iii)Specimens with flat-bottom-hole(FBH)defects were scanned by the developed PAUDA and the results were analyzed and compared with the conventional single probe ultrasonic water immersion testing.The experiment shows that by using the ultrasonic phased array c-scan to scan the turbine disk the accuracy of the detection can be significantly improved which is of greater accuracy and higher efficiency than traditional immersion testing.
文摘General Great importance is being attached in the electric power in-dustry to the inspection of rotor shafts. This is because defects areusually concentrated at the central part of large forgings for makingrotors, some remnants of them may still remain after the centre borehas been drilled. Some rotors even have quite a number of defects atlocations rather remote from the centre bore. Working conditions for steam turbine rotors are very ex-
文摘In order to restore the degraded ultrasonic C-scan image for testing surfacing inteoface, a method based on support vector regression (SVR) network is proposed. By using the image of a simulating defect, the network is trained and a mapping relationship between the degraded and restored image is founded. The degraded C-scan image of Cu-Steel surfacing inteoface is processed by the trained network and improved image is obtained. The result shows that the method can effectively suppress the noise and deblur the defect edge in the image, and provide technique support for quality and reliability evaluation of the surfacing weld.
文摘棒材是国内产量占比较大的钢材品种,为了保证棒材质量,需对其实施无损检测。相控阵超声换能器基于惠更斯原理设计,通过电子激发控制实现超声声束的聚焦和偏转。水浸相控阵超声设备扫查效率快、灵敏度高,能够实现棒材全截面扫查,适用于棒材产品的无损检测。使用相控阵超声设备前要对所有聚焦法则进行均一性校准,保证各聚焦法则的检测灵敏度差异在既定范围内。通过棒材检测实践,验证了水浸相控阵超声设备能够在500 mm/s进给速度下检测出棒材中大于0.7 mm FBH当量的夹杂物。