Effect of Microstructure on Impact Fatigue Resistance and Impact Wear Resistance of Medium Cr-Si Cast Iron

A great amount of iron grinding balls in tube mills have been consumed. Under this impact abrasive wear working condition, the failure of wear resistant alloying white irons grinding balls is mainly caused by fatigue spalling. The impact wear resistance of martensitic high chromium cast iron （Cr of 15%） is not high sometimes, but its cost is not low. Thus, medium Cr-Si wear resistant cast iron is recommended. The influence of the iron on impact fatigue resistance and impact wear resistance is pronounced. Ball-on-ball impact fatigue test and high stress impact wear test of the grinding balls have been carried out. The results show that the impact fatigue resistance （IFR） and impact wear resistance （IWR） of medium Cr-Si cast iron are superior to those of martensitic high chromium cast iron （Cr of 15%）. The main reasons are that （1） the stress in medium Cr-Si cast iron is released in the as-cast state; （2） the matrix is fine pearlite with better toughness and plasticity; （3） the pearlite is more stable compared with a retained austenite under repeated impact load and less phase transformation can take place; （4） high silicon content im- proves the morphology of eutectic carbide; （5） there is no seeondary carbide which results in less crack sources. All these factors are beneficial to improvement of impact fatigue spalling resistance. The eutectic carbide M7C3 is the main constituent to resist wear.

Effect of RE Modification and Heat Treatment on Impact Fatigue Property of a Wear Resistant White Cast Iron

The morphology of carbides, as well as the generation and propagation of fatigue cracks in a wear resistant white cast iron after impact fatigue test were observed by means of optical microscope and SEM, and the relationship among the content of RE (rare earths) in the wear resistant white cast iron and the heating temperature as well as the length and propagation speed of the fatigue cracks were determined. Based on the obtained results, the effect of RE modification and heat treatment on the impact fatigue property was further studied. Experimental results show that addition of RE can defer the time required for the generation of fatigue cracks, reduce their propagation speed and increase the impact fatigue resistance. The aforesaid effect is more noticeable in case of combined RE modification with heat treatment, which can be attributed to the variation in morphology and the distribution of the eutectic carbide network.

Impact Fatigue Behavior of ZrN/Zr-N/Zr Coatings on H13 Steel by CFUBMSIP

ZrN/Zr-N/Zr coatings were deposited on H13 steel by close field unbalanced magnetron sputtering ion plating （CFUBMSIP） technique. The effect of two main parameters such as OEM and bias voltage for the CFUBMSIP process on the microstructure, mechanical properties and impact fatigue behavior of the coatings was investigated. The results indicate that with OEM increasing from 55% to 65% the surface particles size of the coatings increases while it remains almost similar when the bias voltage changes from 60 to 75 V. An aggregation of the particles occurs on the coatings surface, with further increasing the OEM and bias voltage to 75% and 90 V, respectively. The coatings show a columnar grain structure and are mainly composed of two phases of ZrN and Zr. The coating hardness decreases with OEM value increasing and both the coating hardness and modulus go up with bias voltage. The coating deposited under OEM of 65% and bias voltage of 75 V shows the best impact fatigue property.

Effect of RE Elements on the Morphology of Carbides and the Impact Fatigue Properties of the Low Cr White Cast Iron

An apparatus of zone melting unidirectional solidification with a steep temperature gradient and an impact fatigue tester were used.The effect of RE elements on the morphology of carbides and the impact fatigue properties of the low Cr white cast iron were investigated.Experimental results showed that the modi- fying effect of RE elements was remarkable on the M3C carbides.With the addition of RE elements in the low Cr iron,a lot of plate-like carbides were transformed into lath-like and rod-like ones.The higher the content of RE elements was,the more was the fraction of the lath-like and rod-like carbides.In the low Cr white cast iron,the RE modifying agent can efficiently increase the impact fatigue resistance and decrease the crack growth rate and delay the time of incipient cracking.With the increase of the content of RE elements in the low Cr cast iron,the impact fatigue resistance increased greatly and the crack growth rate decreased rap- idly.

Fatigue Behavior of High Speed Steel Roll Materials for Hot Rolling by Laser Impacting

The fatigue behavior of high speed steel （HSS） roll materials for hot rolling was researched under watercooling conditions by laser impacting. The microstructure of HSS sample and the morphologies of fatigue samples were observed by scanning electron microscope. The phase structure was detected by XRD. The morphology of situ oxide scale was observed by optical microscope, and the expansion coefficient was measured by TGA. The experiment results indicate that the cracks come into being at the carbide-matrix interface, but there are no cracks in the matrix after many times of laser impacting treatment, for the situ sample taken from the fractured roll surface, big carbides are more sensitive to the fatigue, and peel off prior to small ones. The relevant fatigue mechanisms are also discussed.

Muscle fatigue in women with primary biliary cirrhosis:Spectral analysis of surface electromyography

AIM： To evaluate the myoelectric manifestations of peripheral fatigability in patients with primary biliary cirrhosis in comparison to healthy subjects. METHODS： Sixteen women with primary biliary cirrhosis without comorbidity and 13 healthy women matched for age and body mass index （BMI） completed the selfreported questionnaire fatigue impact scale. All subjects underwent surface electromyography assessment of peripheral fatigability. Anterior tibial muscle isometric voluntary contraction was executed for 20 s at 80% of maximal voluntary isometric contraction. During the exercise electromyographic signal series were recorded and root mean square （expression of central drive） as well as mean and median of electromyographic signal frequency spectrum （estimates of muscle fatigability） were com- puted. Each subject executed the trial two times. EMG parameters were normalized, then linear regression was applied and slopes were calculated. RESULTS： Seven patients were fatigued （median fatigue impact scale score： 38, range： 26-66） and 9 were not fatigued （median fatigue impact scale score： 7, range： 0-17）. The maximal voluntary isometric contraction was similar in patients （82, 54-115 N） and controls （87, 74-101 N）, and in patients with high （81, 54-115 N） and low fatigue impact scale scores （86, 65-106 N）. Root mean square as well as mean and median of frequency spectrum slopes were compared with the Mann-Whitney U test, and no significant difference was found between fatigued and non-fatigued patients and controls. CONCLUSION： No instrumental evidence of peripheral fatigability can be found in women with primary biliary cirrhosis but no comorbidity, suggesting that fatigue in such patients may be of central origin.

Improvement of Toughness of Ultrahigh Strength Steel Aermet 100

The influence of double aging on the microstructure and mechanical properties of ultrahigh strength steel Aermet 100 was analyzed. Under the double aging, there is no apparent decrease in the strength of steel. However, the impact fatigue life can be prolonged by 35.5% and dynamic fracture toughness be raised by 22.6% respectively, as compared with the normal aging. Based on the observation of microscopic structure, the physical mechanism of the prolongation of impact fatigue life and the enhancement of stability of the reverted austenite, AR, is analyzed further. The results show that this new technique is a breakthrough of combination optimization between strength and toughness for Aermet 100 steel. In the light of the current understanding on this subject, the volume fracture of soften and tough AR formed in process of heat preservation at higher temperature of double aging increases drastically. Moreover, during the treatment of lower temperature of double aging, the carbon separating from the martensitic ferrite will diffuse into AR, resulting that the martensitic brittleness decreases and the stability of AR increases.

A Structural Study of High Cr Cast Iron as a Grinding Ball Material

In present paper, the 3-body abrasion and impact fatigue resistance of a 12％Cr-2.65％C-1.4％Si high Cr cast iron are comprehensively evaluated. The results indicated that the lower the C content of the martensitic matrix, the better the impact fatigue resistance of the iron. The retained austenite is always harmful to both 3-body abrasion and impact fatigue resistances. The low C content martensitic matrix free from retained austenite is suitable for making grinding balls.

Micro-impact testing: A novel nano-/micro-tribological tool for assessing the performance of wear-resistant coatings under impact/fatigue conditions

A novel repetitive contact technique, micro-impact testing, has been developed forcoating evaluation. Impact test results have proved a more consistent measure of coating per-formance under impact/fatigue conditions than traditional tribological methods such as scratch orpin-on-disk testing. The operating principles of the technique are described with some illustrativeresults on hard and soft coatings. The technique can provide information on impact wear resis-tance, susceptibility to brittle fracture, and strength of interfacial adhesion to substrate.