Effects of temperature on fracture behavior of Al-based in-situ composites reinforced with Mg_2Si and Si particles fabricated by centrifugal casting

An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on fracture behavior of the composite were investigated. The results show that the average fraction of primary Si and Mg2Si particles in the composites is as high as 38%, and ultimate tensile strengths （UTS） of the composites first increase then decrease with the increase of test temperature. Microstructures of broken specimens show that both the particle fracture and the interface debonding affect the fracture behavior of the composites, and the interface debonding becomes the dominant fracture mechanism with increasing test temperature. Comparative results indicate that rich particles in the composites and excellent interface strength play great roles in enhancing tensile property by preventing the movement of dislocations.

STRUCTURES AND PROPERTIES IN IN-SITU COMPOSITES ITES OF LC70/PET

Structures and properties of the blends of thermotropic liquid crystallinepolymer(LC70)and poly(ethylene terephthalate) (PET) were investigated by usingWAXD,DSC,SEM and mechanical test.The results revealed that Wc,x markdly decreased withLC70/PET>30%,and at about LC70/PET=10%, this blend can yield better mechanicalproperties.In these blends LC70 can play the role of the nuclear agent for PET.SEMphoto showed that LC70/PET in in-situ composites possessed 'core-shell' structure andwas immiscible, but at LC70/PST=10%, the LC70 can be uniformly dispersed into matrix PET.

Microstructure Evolution and Thermal Stability of Cu-15Cr in-situ Composites

The Cu-15Cr in-situ fiber-reinforced composites sheets were prepared by cold drawing combined with cold rolling process. The evolution process of Cr fibers was studied, and when cold rolling reduction ε = 95%, the morphology of Cr fiber at different annealing temperature and the thermal stability of Cu-15Cr alloy were studied. Microstructure was also studied by scanning electron microscopy（SEM）. Meanwhile, the tensile strength of the alloy was tested by means of a precision universal tester, and the resistance value of the alloy was determined by using a digital micro-Euclidean instrument. The experimental results show that, with the increase of deformation, Cr dendrites evolve into homogeneous and parallelly arranged Cr fibers, and the cross-section of Cr fibers undergoes a ＂V＂ shape transition to ＂一＂ shape. In addition, spheroidization of the Cr fibers occurs on edges and extends to the center as annealing temperature rises. Moreover, the Cr fibers remains stable when the annealing temperature is below 550 ℃. Furthermore, the tensile strength of Cu-15Cr alloy decreases gradually as the annealing temperature increases, while the electrical conductivity maximizes when annealing at 550 ℃. Our study also shows that Cu-15Cr alloy has obtained a better comprehensive performance with tensile strength of 656 MPa and electrical conductivity of 82%IACS after annealing at 450 ℃.

FILLED POLYOLEFIN COMPOSITES PREPARED FROM IN-SITU POLYMERIZATION VIA A CATALYST-SUPPORTED APPROACH——Ⅰ.MORPHOLOGY OF PE IN CARBON BLACK(CB)/PE IN-SITU COMPOSITES

The morphology of PE in the in-situ CB/PE composites prepared from in-situ polymerization via a catalyst-supported approach was studied by DSC. It is found that both the melting peak temperature and crystallinity of the PE shelldecrease as filler level increases. The unexpected phenomena are ascribed to the strong interaction between PE and CB andthe very high specific area of CB. It is suggested that the lamellar thickness should be well correlated to the PE shell thickness. A two-layer PE model is successfully used to explain the experiment results.

Corrosion Behaviour of TiC-Reinforced Hadfield Manganese Austenitic Steel Matrix In-Situ Composites

The corrosion behaviour of Hadfield manganese austenitic steel matrix composite reinforced with the varying amount of TiC and unreinforced Hadfield manganese austenitic steel matrix alloy has been evaluated in 3.5% NaCl aqueous solution with the pH value of 6 by the potentiodynamic polarization curves and linear polarization resistance measurements at a scan rate of 1 mV/s at room temperature (25°C ± 2°C). The corrosion rate of the composites is higher than that of their unreinforced matrix alloy and it increases with the increasing volume fraction of TiC. The poor corrosion resistance of the composites can be attributed to the galvanic effects between the matrix and reinforcement.

Tribological behavior of friction stir processed SiP/ZA40 in-situ composites

The effect of friction stir processing(FSP)at different rotation speeds(400,630,800,and 1000 r/min)and traverse speeds(25 and 50 mm/min)on the tribological properties of a Si particle reinforced Zn−40Al−2Cu-based in-situ composite was investigated.After preliminary optimization,800 r/min and 25 mm/min were selected as optimum FSP parameters.According to the results,multi-pass FSP improved the tribological properties.For instance,at an applied pressure of 0.75 MPa,the wear rate and average coefficient of friction(COF)of four-pass FSPed composite were lower than those of base composite by 53%and 50%,respectively.SEM examinations of worn surfaces,wear debris,and worn subsurfaces revealed that the intensive refinement and uniform distribution of microstructural phases,especially the coarse Si particles,reduced Si particles interspacing,and elimination of casting defects were the most important factors enhancing the substrate resistance against sliding-induced deformation.This led to the formation of stable tribolayers that improved the tribological properties.

Sb-Mn Alloy in-situ Composites and Magnetic Properties

The microstructures and magnetic properties of two in-situ composites, directionally solidified Sb-9.5%Mn and Sb-50%Mn alloys, were investigated. The aligned ferromagnetic compound MuSb or Mn2Sb was embedded in Sb or Mn matrix with varying Mn content. The magnetization curves and thermal magnetic Curves were examined along solidification direction, which reveals the magnetic behaviors of the composites.

Microstructure of Nb/Nb_5Si_3 in-situ composites

The Nb 10Si (mole fraction, %) alloy was fabricated using the vacuum arc melting method and heat treated at 1850?℃ and 1?550?℃ for 2～100?h in Ar atmosphere. The microstructure of the alloy has been investigated using X ray diffractometry(XRD), scanning electron microscopy (SEM) equipped with X ray energy dispersive spectrometry (EDS) and transmission electron microscopy (TEM). The results show that 1?550?℃, 100?h is an optimum heat treatment condition to acquire the equilibrium Nb+Nb 5Si 3 two phase microstructure. The microstructure of Nb 10Si alloy in the as cast condition consists of continuous Nb 3Si matrix and dispersed Nb particles, which implies that the alloy is in the metastable equilibrium state. In the case of 1?850?℃, 2?h heat treatment the Nb particles are coarsened evidently. However, in the heat treatment condition of 1?550?℃ for 25～100?h the growth of Nb particles is unconspicuous. After heat treated at 1?550?℃, Nb 3Si phase transforms into the equilibrium Nb 5Si 3 and Nb phase with the increase of heat treatment time gradually. TEM observations reveal that the interface of Nb phase and Nb 5Si 3 phase is clean and some twins with about 10?nm in width are found.

Effect of alloying elements on mechanical properties in Cu-15%Cr in-situ composites

The effects of alloying elements on the mechanical properties as well as electrical conductivity in Cu-15%Cr(mass fraction) in-situ composites were systematically studied and high strength and high electrical conductive Cu base in-situ composites have been developed. The best combination is the addition of 0.1% to 0.2% Zr, Ti, or Sn in Cu-15%Cr in-situ composite, thermomechanical treatment to refine the microstructure and optimizing the precipitation of second phase. The strength is controlled by high density of dislocations in the Cu matrix, the lamellar spacing of the second phase, and the fine Cr precipitates. The aging treatment to reduce solute atoms has a beneficial effect on the increase of electrical conductivity. The addition of Zr, or Ti of about 0.15% to 0.2% promotes the precipitation of Cr particles.

Effects of V and Al on Microstructure and Room Temperature Fracture Toughness of Nb-Si In-situ Composites

The effect of alloying elements V and Al on microstructure and room temperature fracture toughness of an experimental Nb-Si in-situ composite was investigated. The Nb-Si alloys with different amount of V and Al were prepared by non-consumable arc-melting furnace. The experimental results showed that with the addition of V and Al, the microstructure of the Nb-Si materials transformed from Nbss+Nb3Si to Nbss+Nb5Si3 and the lattice parameters of Nbss phase decreased, and the alloying element V promoted the formation of the finer Nbss structure. It was observed that the room temperature fracture toughness was improved by the addition of V and Al, and the optimum room-temperature fracture toughness of the material appeared in the alloy with 2.6at.%V and 3.6at.%Al. The improvement of room temperature fracture toughness may be mainly attributed to the increment of the volume fraction of Nbss phase and the decrement of the silicide phase size.

Structures and properties of deformation-processed Cu-16Fe-2Cr in-situ composites

Microstructure and properties of deformation processed Cu 16Fe 2Cr and Cu 18Fe in situ composite wires obtained by cold drawing combined with intermediate annealing were investigated. At lower strains( η <2.52), most of the Fe(Cr) phases were elongated into filaments except some remain granular because of their higher hardness. The ultimate tensile strengths of Cu 16Fe 2Cr and Cu 18Fe are approximately equal at the same drawing strains, suggesting the increase of strength of Cu 16Fe 2Cr due to higher strength of Fe(Cr) filaments than that of Fe filaments which is counteracted by the somewhat coarse Fe(Cr) filaments in Cu 16Fe 2Cr at the same drawing strains. The increase of the electrical conductivity of Cu 16Fe 2Cr and Cu 18Fe after intermediate annealing is attributed to the precipitation of Fe, Cr atoms, which dissolved during melting processing. Electrical conductivity of the Cu 16Fe 2Cr in situ composites is higher than Cu 18Fe in situ composites at the same drawing strains. The addition of Cr to Cu Fe system can increase mechanical stability of the filaments in the composites.

Strength of deformation-processed Cu-Fe in-situ composites

The strength of the deformation-processed Cu-Fe in-situ composite was conducted by material test system(MTS). The results show that the strength increases with the increasing deformation strain and iron content,which is greater than that of the calculated value based on the rule of mixture. The mechanism of strengthening was analysed and evidenced by interface barrier. The correlation between the strength and the thickness of copper phase (tcu) obeys Hall-Petch relationship and can be described well by geometrical necessary dislocation model and interface as dislocation source model.

Microstructure and properties of deformation-processed Cu-Fe in-situ composites

The effects of intermediate annealings on the microstructure, the strength and the electrical resistivity of deformation-processed Cu-Fe in-situ composites were studied. The results show that intermediate annealings favour the formation of uniform tiny fibres from the iron dendrites but they have no obvious effect on the strength of the composite. The bigger the strain is, the higher the strength is. As the strain increases, the resistivity increases due to the increase of interface density. Intermediate annealings result in notable decreasing resistivity due to the precipitation of the iron atoms from the Cu matrix and decrease of solute scattering resistivity. The doping with Zr improves the strength of the composite slightly and the ultimate tensile strength(UTS) increases about 10%. The colligated performances of deformation-processed Cu-11.5%Fe and Cu- 11.5%Fe-Zr composites at strain η= 5.37 are 64.6% IACS/752MPa and 61.4% IACS/824MPa respectively.

Microstructural characterization and mechanical properties of(TiC+TiB)/TA15 composites prepared by an in-situ synthesis method

Titanium matrix composites reinforced with ceramic particles are considered a promising engineering material due to their combination of high specific strength,low density,and high modulus.In this study,the TA15-based composites reinforced with a volume fraction of 10% to 25%(TiB+TiC)were prepared using powder metallurgy and casting technique.Microstructural characterization and phase constitution were examined using optical microscopy(OM),scanning electron microscopy(SEM),and X-ray diffraction(XRD).In addition,the microhardness,room temperature(RT)and high temperature(HT)tensile properties of the composites were evaluated.Results revealed that the reinforcements are distributed uniformly even in the composites with a high volume of TiB and TiC.However,as the volume fraction exceeds 15%,TiB and TiC particles become coarsening and exhibit rod-like and dendritic-like morphology.Microhardness increases gradually from 321.2 HV for the base alloy to a maximum of 473.3 HV as the reinforcement increases to 25vol.%.Tensile test results indicate that a reinforcement volume fraction above 20% is beneficial for enhancing tensile strength and yield strength at high temperatures,but it has an adverse effect on room temperature elongation.Conversely,if the reinforcement volume fraction is below 20%,it can improve high-temperature elongation when the temperature exceeds 600℃.

In-situ additive manufacturing of high strength yet ductility titanium composites with gradient layered structure using N_(2)

It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites including those inspired by gradient layered materials.In this work,we used LPBF to selectively prepare Ti N/Ti gradient layered structure(GLSTi)composites by using different N_(2)–Ar ratios during the LPBF process.We systematically investigated the mechanisms of in-situ synthesis Ti N,high strength and ductility of GLSTi composites using microscopic analysis,TEM characterization,and tensile testing with digital image correlation.Besides,a digital correspondence was established between the N_(2) concentration and the volume fraction of LPBF in-situ synthesized Ti N.Our results show that the GLSTi composites exhibit superior mechanical properties compared to pure titanium fabricated by LPBF under pure Ar.Specifically,the tensile strength of GLSTi was more than 1.5times higher than that of LPBF-formed pure titanium,reaching up to 1100 MPa,while maintaining a high elongation at fracture of 17%.GLSTi breaks the bottleneck of high strength but low ductility exhibited by conventional nanoceramic particle-strengthened titanium matrix composites,and the hetero-deformation induced strengthening effect formed by the Ti N/Ti layered structure explained its strength-plasticity balanced principle.The microhardness exhibits a jagged variation of the relatively low hardness of 245 HV0.2 for the pure titanium layer and a high hardness of 408 HV0.2 for the N_(2) in-situ synthesis layer.Our study provides a new concept for the structure-performance digital customization of 3D-printed Ti-based composites.

Enhancement of comprehensive properties of Nb-Si based in-situ composites by Ho rare earth doping

This study examines the microstructure,mechanical properties(with a focus on room-temperature toughness),and oxidation resistance of Ho-doped NbDSi based in-situ composites.The base alloy consists of the coarse primary Nb_(5)Si_(3)phase and the Nb_(5)Si_(3)+Nbss(Nb solid solution)eutectic cells.Ho doping influences the solidification path.When the Ho doping is higher than0.2 at%,the alloys transform into eutectic alloys.Ho can be solid-solved in trace amounts in the Nbss phase.However,most of Ho forms a stable Ho oxide phase,which alleviates oxygen contamination problem to some extent.Moreover,the interface separation between Ho oxide and other phases reduces the plastic deformation constraint.Thus,with 0.4 at%Ho doping,the K_(Q)value is18.03 MPa·m^(1/2),which is 31.1%higher than that of the base alloy.The strength of the Ho-doped alloys does not deteriorate with an increase in toughness.However,the large network-like Ho_(2)O_(3)in the 0.8Ho alloy causes a decrease in toughness and strength.In addition,the Ho oxide phase effectively blocks the inward oxygen intrusion.With 0.8 at%Ho doping,the oxidation mass gain per unit area is 10.16 mg·cm^(2),which is 39.7%lower than that of the base alloy.

Ti_(3)C_(2)T_(x) MXene/carbon composites for advanced supercapacitors:Synthesis,progress,and perspectives

MXenes are a family of two-dimensional(2D)layered transition metal carbides/nitrides that show promising potential for energy storage applications due to their high-specific surface areas,excellent electron conductivity,good hydrophilicity,and tunable terminations.Among various types of MXenes,Ti_(3)C_(2)T_(x) is the most widely studied for use in capacitive energy storage applications,especially in supercapacitors(SCs).However,the stacking and oxidation of MXene sheets inevitably lead to a significant loss of electrochemically active sites.To overcome such challenges,carbon materials are frequently incorporated into MXenes to enhance their electrochemical properties.This review introduces the common strategies used for synthesizing Ti_(3)C_(2)T_(x),followed by a comprehensive overview of recent developments in Ti_(3)C_(2)T_(x)/carbon composites as electrode materials for SCs.Ti_(3)C_(2)T_(x)/carbon composites are categorized based on the dimensions of carbons,including 0D carbon dots,1D carbon nanotubes and fibers,2D graphene,and 3D carbon materials(activated carbon,polymer-derived carbon,etc.).Finally,this review also provides a perspective on developing novel MXenes/carbon composites as electrodes for application in SCs.

Ultraviolet‑Irradiated All‑Organic Nanocomposites with Polymer Dots for High‑Temperature Capacitive Energy Storage

Polymer dielectrics capable of operating efficiently at high electric fields and elevated temperatures are urgently demanded by next-generation electronics and electrical power systems.While inorganic fillers have been extensively utilized to improved high-temperature capacitive performance of dielectric polymers,the presence of thermodynamically incompatible organic and inorganic components may lead to concern about the long-term stability and also complicate film processing.Herein,zero-dimensional polymer dots with high electron affinity are introduced into photoactive allyl-containing poly(aryl ether sulfone)to form the all-organic polymer composites for hightemperature capacitive energy storage.Upon ultraviolet irradiation,the crosslinked polymer composites with polymer dots are efficient in suppressing electrical conduction at high electric fields and elevated temperatures,which significantly reduces the high-field energy loss of the composites at 200℃.Accordingly,the ultraviolet-irradiated composite film exhibits a discharged energy density of 4.2 J cm^(−3)at 200℃.Along with outstanding cyclic stability of capacitive performance at 200℃,this work provides a promising class of dielectric materials for robust high-performance all-organic dielectric nanocomposites.

Self‑Assembly of Binderless MXene Aerogel for Multiple‑Scenario and Responsive Phase Change Composites with Ultrahigh Thermal Energy Storage Density and Exceptional Electromagnetic Interference Shielding

The severe dependence of traditional phase change materials(PCMs)on the temperature-response and lattice deficiencies in versatility cannot satisfy demand for using such materials in complex application scenarios.Here,we introduced metal ions to induce the self-assembly of MXene nanosheets and achieve their ordered arrangement by combining suction filtration and rapid freezing.Subsequently,a series of MXene/K^(+)/paraffin wax(PW)phase change composites(PCCs)were obtained via vacuum impregnation in molten PW.The prepared MXene-based PCCs showed versatile applications from macroscale technologies,successfully transforming solar,electric,and magnetic energy into thermal energy stored as latent heat in the PCCs.Moreover,due to the absence of binder in the MXene-based aerogel,MK3@PW exhibits a prime solar-thermal conversion efficiency(98.4%).Notably,MK3@PW can further convert the collected heat energy into electric energy through thermoelectric equipment and realize favorable solar-thermal-electric conversion(producing 206 mV of voltage with light radiation intensity of 200 mw cm^(−2)).An excellent Joule heat performance(reaching 105℃with an input voltage of 2.5 V)and responsive magnetic-thermal conversion behavior(a charging time of 11.8 s can achieve a thermal insulation effect of 285 s)for contactless thermotherapy were also demonstrated by the MK3@PW.Specifically,as a result of the ordered arrangement of MXene nanosheet self-assembly induced by potassium ions,MK3@PW PCC exhibits a higher electromagnetic shielding efficiency value(57.7 dB)than pure MXene aerogel/PW PCC(29.8 dB)with the same MXene mass.This work presents an opportunity for the multi-scene response and practical application of PCMs that satisfy demand of next-generation multifunctional PCCs.

Effects of Sinusoidal Vibration of Crystallization Roller on Composite Microstructure of Ti/Al Laminated Composites by Twin-Roll Casting

A new,innovative vibration cast-rolling technology of “electromagnetic stirring+dendrite breaking+asynchronous rolling” was proposed with the adoption of sinusoidal vibration of crystallization roller to prepare Ti/Al laminated composites,and the effect of sinusoidal vibration of crystallization roller on composite microstructure was investigated in detail.The results show that the metallurgical bonding of titanium and aluminum is realized by mesh interweaving and mosaic meshing,instead of transition bonding by forming metal compound layer.The meshing depth between titanium and aluminum layers (6.6μm) of cast-rolling materials with strong vibration of crystallization roller (amplitude 0.87 mm,vibration frequency 25 Hz) is doubled compared with that of traditional cast-rolling materials (3.1μm),and the composite interfacial strength(27.0 N/mm) is twice as high as that of traditional cast-rolling materials (14.9 N/mm).This is because with the action of high-speed superposition of strong tension along the rolling direction,strong pressure along the width direction and rolling force,the composite linearity evolves from "straight line" with traditional casting-rolling to "curved line",and the depth and number of cracks in the interface increases greatly compared with those with traditional cast-rolling,which leads to the deep expansion of the meshing area between interfacial layers and promotes the stable enhancement of composite quality.