True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature...True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature and the decrease in strain rate.FEM simulation was employed to investigate the influence of temperature,extrusion speed and friction coefficient on the extrusion load,stress,strain and strain rate in the extrusion process.The increase of extrusion temperature results in decrease of load and deformation resistance,but has little influence on strain and strain rate.When extrusion speed changes between200and350mm/s,no obvious change about extrusion load can be found.Sharp peak value up to42500kN emerges in the extrusion load curve and the extrusion process becomes unstable seriously when extrusion speed rises up to400mm/s.Both stress and strain rate increase with the raise of extrusion speed.When friction coefficient is between0.02and0.03,deformation resistance is about160MPa and the strain rate can be limited below70s?1.Successful production of Incoloy028tube verifies the optimized parameters by FEM simulation analysis,and mechanical tests results of the products meet the required properties.展开更多
Dynamic recrystallization(DRX)plays significant roles in manipulating of microstructures during hot deformation and the result mechanical properties;however,the underling mechanism leading to multi scale-microstructur...Dynamic recrystallization(DRX)plays significant roles in manipulating of microstructures during hot deformation and the result mechanical properties;however,the underling mechanism leading to multi scale-microstructures remains poorly understood.Here,the DRX mechanism under wide processing conditions(i.e.950-1200°C,0.001-10 s-1)in Incoloy 028 alloy was investigated,where the relationships among flow stress,Z parameter and grain size,as well as the evolution of characteristic microstructures(grain size,sub-grain boundaries,and high angle grain boundaries),are established.As the values of Z parameters decrease(corresponding to decreased flow stresses),three typical softening mechanisms successively occur,ranging from continuous DRX controlled by dislocation glide,discontinuous DRX dominated by dislocation motion(climb and cross/multiple slip)and grain boundary migration,to dynamic normal/abnormal grain growth resulting from grain boundary migration,with transition regions where two adjacent mechanisms occur simultaneously.Correspondingly,these above three softening mechanisms result in ultrafine,fine and coarse grains,respectively.The present findings demonstrate a comprehensive understanding of DRX mechanism over a wide range of processing conditions,and further provide a new guideline for preparing single crystals.展开更多
基金Project(50925417)supported by the National Science Fund for Distinguished Young Scholars of China
文摘True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature and the decrease in strain rate.FEM simulation was employed to investigate the influence of temperature,extrusion speed and friction coefficient on the extrusion load,stress,strain and strain rate in the extrusion process.The increase of extrusion temperature results in decrease of load and deformation resistance,but has little influence on strain and strain rate.When extrusion speed changes between200and350mm/s,no obvious change about extrusion load can be found.Sharp peak value up to42500kN emerges in the extrusion load curve and the extrusion process becomes unstable seriously when extrusion speed rises up to400mm/s.Both stress and strain rate increase with the raise of extrusion speed.When friction coefficient is between0.02and0.03,deformation resistance is about160MPa and the strain rate can be limited below70s?1.Successful production of Incoloy028tube verifies the optimized parameters by FEM simulation analysis,and mechanical tests results of the products meet the required properties.
基金This work was supported by the National Key R&D Program of China(grant numbers 2017YFB0703001,2017YFB0305100)the Natural Science Foundation of China(grant numbers 51431008,51790481,51804336,51901185)+1 种基金the Research Fund of the State Key Laboratory of Solidification Processing(grant numbers 2019-BJ-04,2019-TZ-01)and the Natural Science Basic Research Plan in Shaanxi Province of China(grant number 2019JM-132).We would like to thank the Analytical&Testing Center of Northwestern Polytechnical University for EBSD and TEM experiments.
文摘Dynamic recrystallization(DRX)plays significant roles in manipulating of microstructures during hot deformation and the result mechanical properties;however,the underling mechanism leading to multi scale-microstructures remains poorly understood.Here,the DRX mechanism under wide processing conditions(i.e.950-1200°C,0.001-10 s-1)in Incoloy 028 alloy was investigated,where the relationships among flow stress,Z parameter and grain size,as well as the evolution of characteristic microstructures(grain size,sub-grain boundaries,and high angle grain boundaries),are established.As the values of Z parameters decrease(corresponding to decreased flow stresses),three typical softening mechanisms successively occur,ranging from continuous DRX controlled by dislocation glide,discontinuous DRX dominated by dislocation motion(climb and cross/multiple slip)and grain boundary migration,to dynamic normal/abnormal grain growth resulting from grain boundary migration,with transition regions where two adjacent mechanisms occur simultaneously.Correspondingly,these above three softening mechanisms result in ultrafine,fine and coarse grains,respectively.The present findings demonstrate a comprehensive understanding of DRX mechanism over a wide range of processing conditions,and further provide a new guideline for preparing single crystals.
