Our next generation of industry-lndustry 4.0-holds the promise of increased flexibility in manufacturing, along with mass customization, better quality, and improved productivity. It thus enables companies to cope wit...Our next generation of industry-lndustry 4.0-holds the promise of increased flexibility in manufacturing, along with mass customization, better quality, and improved productivity. It thus enables companies to cope with the challenges of producing increasingly individualized products with a short lead-time to market and higher quality. Intelligent manufacturing plays an important role in Industry 4.0. Typical resources are converted into intelligent objects so that they are able to sense, act, and behave within a smart environment. In order to fully understand intelligent manufacturing in the context of Industry 4.0, this paper provides a comprehensive review of associated topics such as intelligent manufacturing, Internet of Things (IoT)- enabled manufacturing, and cloud manufacturing. Similarities and differences in these topics are highlighted based on our analysis. We also review key technologies such as the loT, cyber-physical systems (CPSs), cloud computing, big data analytics (BDA), and information and communications technology (ICT) that are used to enable intelligent manufacturing. Next, we describe worldwide movements in intelligent manufacturing, including governmental strategic plans from different countries and strategic plans from major international companies in the European Union, United States, Japan, and China. Finally, we present current challenges and future research directions. The concepts discussed in this paper will spark new ideas in the effort to realize the much-anticipated Fourth Industrial Revolution.展开更多
Given the significant requirements for transforming and promoting the process industry, we present themajor limitations of current petrochemical enterprises, including limitations in decision-making, produc-tion opera...Given the significant requirements for transforming and promoting the process industry, we present themajor limitations of current petrochemical enterprises, including limitations in decision-making, produc-tion operation, efficiency and security, information integration, and so forth. To promote a vision of theprocess industry with efficient, green, and smart production, modern information technology should beutilized throughout the entire optimization process for production, management, and marketing. To focuson smart equipment in manufacturing processes, as well as on the adaptive intelligent optimization of themanufacturing process, operating mode, and supply chain management, we put forward several key scien-tific problems in engineering in a demand-driven and application-oriented manner, namely:intelligentsensing and integration of all process information, including production and management information; collaborative decision-making in the supply chain, industry chain, and value chain, driven by knowledge; cooperative control and optimization of plant-wide production processes via human-cyber-physical in-teraction; and Q life-cycle assessments for safety and environmental footprint monitoring, in addition totracing analysis and risk control. In order to solve these limitations and core scientific problems, we furtherpresent fundamental theories and key technologies for smart and optimal manufacturing in the processindustry. Although this paper discusses the process industry in China, the conclusions in this paper can beextended to the larocess industry around the world.展开更多
Digital design and manufacturing have been around for several decades from the numerical control of machine tools and automating engineering design in 1960s, through early Computer Aided Design (CAD)/Computer Aided ...Digital design and manufacturing have been around for several decades from the numerical control of machine tools and automating engineering design in 1960s, through early Computer Aided Design (CAD)/Computer Aided Engineering analysis (CAE)/Computer Aided Manufacturing (CAM), to modem digital design and manufacturing [1], and cloud manufacturing [2] converging into product lifecycle management (PLM) [3, 4] and Internet-enabled personalized manufacturing [5].展开更多
Trustworthiness and product traceability are essential factors in the apparel industry 4.0 for establishing successful business relationships among stakeholders such as customers,manufacturers,suppliers,and consumers....Trustworthiness and product traceability are essential factors in the apparel industry 4.0 for establishing successful business relationships among stakeholders such as customers,manufacturers,suppliers,and consumers.Each stakeholder has implemented different technology-based systems to record and track product transactions.However,these systems work in silos,and there is no intra-system communication,leading to a lack of complete supply chain traceability for all apparel stakeholders.Moreover,apparel stakeholders are reluctant to share their business information with business competitors;thus,they involve third-party auditors to ensure the quality of the final product.Furthermore,the apparel manufacturing industry faces challenges with counterfeit products,making it difficult for consumers to determine the authenticity of the products.Therefore,in this paper,a trustworthy apparel product traceability framework called ChainApparel is developed using the Internet of Things(IoT)and blockchain to address these challenges of authenticity and traceability of apparel products.Specifically,multiple smart contracts are designed and developed for registration,process execution,audit,fault,and product traceability to authorize,validate,and trace every business transaction among the apparel stakeholders.Further,the real-time performance analysis of ChainApparel is carried out regarding transaction throughput and latency by deploying the compute nodes at different geographical locations using Hyperledger Fabric.The results conclude that ChainApparel accomplished significant performance under diverse workloads while ensuring complete traceability along the complex supply chain of the apparel industry.Thus,the ChainApparel framework helps make the apparel product more trustworthy and transparent in the market while safeguarding trust among the industry stakeholders.展开更多
This paper explores the integration of Standard Operating Procedures (SOPs) using virtual reality and smart glasses technology in food manufacturing. The study employs a thorough methodology, combining observational i...This paper explores the integration of Standard Operating Procedures (SOPs) using virtual reality and smart glasses technology in food manufacturing. The study employs a thorough methodology, combining observational insights to develop a comprehensive SOP. Implementation at different firms resulted in significant improvements, reducing product waste and enhancing overall efficiency. The use of virtual reality further augments SOP adoption. The findings underscore SOPs’ transformative influence, offering a tangible solution to challenges in the food production sector. Recommendations include regular SOP reviews and ongoing training for sustained success. Different firms exemplify SOPs as indispensable tools for operational excellence.展开更多
Digital design and manufacturing have been under pinned by digital modeling, simulation, and automation controls for decades. Under the new market requirement of mass customized products and services, the advancements...Digital design and manufacturing have been under pinned by digital modeling, simulation, and automation controls for decades. Under the new market requirement of mass customized products and services, the advancements in artificial intelligence (AI), smart technology, virtual reality (VR), big data, digital twin, robotics and human-centered design are becoming driving forces for the development of future digital design and manufacturing. This special issue focuses on the future digital design and manufacturing especially under the Industry 4.0 framework and beyond. This editorial introduces the papers in this special issue, which linked to the International Workshop on Digital Design and Manufacturing Technologies - Embracing Industry 4.0 and Beyond at Northumbria University in Newcastle, UK, held on 12-13 April 2016. In the Part I of the issue [1], there are 13 papers published in 2016, Vol- ume 29, No 6 of the Chinese Journal of Mechanical Engineering (this journal).展开更多
The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for &...The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for <i>in-situ</i> decision-making to mitigate defects during manufacturing. In the context of aerospace composites production in particular, there is a heightened impetus to address and reduce this risk. Current qualification and substantiation frameworks within the aerospace industry define tractable methods for risk reduction. In parallel, Industry 4.0 is an emerging set of technologies and tools that can enable better decision-making towards risk reduction, supported by data-driven models. It offers new paradigms for manufacturers, by virtue of enabling <i>in-situ</i> decisions for optimizing the process as a dynamic system. However, the static nature of current (pre-Industry 4.0) best-practice frameworks may be viewed as at odds with this emerging novel approach. In addition, many of the predictive tools leveraged in an Industry 4.0 system are black-box in nature, which presents other concerns of tractability, interpretability and ultimately risk. This article presents a perspective on the current state-of-the-art in the aerospace composites industry focusing on risk reduction in the autoclave processing, as an example system, while reviewing current trends and needs towards a Composites 4.0 future.展开更多
Modern manufacturing aims to reduce downtime and track process anomalies to make profitable business decisions.This ideology is strengthened by Industry 4.0,which aims to continuously monitor high-value manufacturing ...Modern manufacturing aims to reduce downtime and track process anomalies to make profitable business decisions.This ideology is strengthened by Industry 4.0,which aims to continuously monitor high-value manufacturing assets.This article builds upon the Industry 4.0 concept to improve the efficiency of manufacturing systems.The major contribution is a framework for continuous monitoring and feedback-based control in the friction stir welding(FSW)process.It consists of a CNC manufacturing machine,sensors,edge,cloud systems,and deep neural networks,all working cohesively in real time.The edge device,located near the FSW machine,consists of a neural network that receives sensory information and predicts weld quality in real time.It addresses time-critical manufacturing decisions.Cloud receives the sensory data if weld quality is poor,and a second neural network predicts the new set of welding parameters that are sent as feedback to the welding machine.Several experiments are conducted for training the neural networks.The framework successfully tracks process quality and improves the welding by controlling it in real time.The system enables faster monitoring and control achieved in less than 1 s.The framework is validated through several experiments.展开更多
The application of intelligence to manufacturing has emerged as a compelling topic for researchers and industries around the world.However,different terminologies,namely smart manufacturing(SM)and intelligent manufact...The application of intelligence to manufacturing has emerged as a compelling topic for researchers and industries around the world.However,different terminologies,namely smart manufacturing(SM)and intelligent manufacturing(IM),have been applied to what may be broadly characterized as a similar paradigm by some researchers and practitioners.While SM and IM are similar,they are not identical.From an evolutionary perspective,there has been little consideration on whether the definition,thought,connotation,and technical development of the concepts of SM or IM are consistent in the literature.To address this gap,the work performs a qualitative and quantitative investigation of research literature to systematically compare inherent differences of SM and IM and clarify the relationship between SM and IM.A bibliometric analysis of publication sources,annual publication numbers,keyword frequency,and top regions of research and development establishes the scope and trends of the currently presented research.Critical topics discussed include origin,definitions,evolutionary path,and key technologies of SM and IM.The implementation architecture,standards,and national focus are also discussed.In this work,a basis to understand SM and IM is provided,which is increasingly important because the trend to merge both terminologies rises in Industry 4.0 as intelligence is being rapidly applied to modern manufacturing and human–cyber–physical systems.展开更多
To tackle the complexity of human and social factors in manufacturing systems, parallel manufacturing for industrial metaverses is proposed as a new paradigm in smart manufacturing for effective and efficient operatio...To tackle the complexity of human and social factors in manufacturing systems, parallel manufacturing for industrial metaverses is proposed as a new paradigm in smart manufacturing for effective and efficient operations of those systems, where Cyber-Physical-Social Systems(CPSSs) and the Internet of Minds(Io M) are regarded as its infrastructures and the "Artificial systems", "Computational experiments"and "Parallel execution"(ACP) method is its methodological foundation for parallel evolution, closed-loop feedback, and collaborative optimization. In parallel manufacturing, social demands are analyzed and extracted from social intelligence for product R&D and production planning, and digital workers and robotic workers perform the majority of the physical and mental work instead of human workers, contributing to the realization of low-cost, high-efficiency and zero-inventory manufacturing. A variety of advanced technologies such as Knowledge Automation(KA), blockchain, crowdsourcing and Decentralized Autonomous Organizations(DAOs) provide powerful support for the construction of parallel manufacturing, which holds the promise of breaking the constraints of resource and capacity, and the limitations of time and space. Finally, the effectiveness of parallel manufacturing is verified by taking the workflow of customized shoes as a case,especially the unmanned production line named Flex Vega.展开更多
Smart manufacturing is critical in improving the quality of the process industry. In smart manufacturing, there is a trend to incorporate different kinds of new-generation information technologies into process- safety...Smart manufacturing is critical in improving the quality of the process industry. In smart manufacturing, there is a trend to incorporate different kinds of new-generation information technologies into process- safety analysis. At present, green manufacturing is facing major obstacles related to safety management, due to the usage of large amounts of hazardous chemicals, resulting in spatial inhomogeneity of chemical industrial processes and increasingly stringent safety and environmental regulations. Emerging informa- tion technologies such as arti cial intelligence (AI) are quite promising as a means of overcoming these dif culties. Based on state-of-the-art AI methods and the complex safety relations in the process industry, we identify and discuss several technical challenges associated with process safety: ① knowledge acquisition with scarce labels for process safety;② knowledge-based reasoning for process safety;③ accurate fusion of heterogeneous data from various sources;and ④ effective learning for dynamic risk assessment and aided decision-making. Current and future works are also discussed in this context.展开更多
Considered as a top priority of industrial devel- opment, Industry 4.0 (or Industrie 4.0 as the German ver- sion) has being highlighted as the pursuit of both academy and practice in companies. In this paper, based ...Considered as a top priority of industrial devel- opment, Industry 4.0 (or Industrie 4.0 as the German ver- sion) has being highlighted as the pursuit of both academy and practice in companies. In this paper, based on the review of state of art and also the state of practice in dif- ferent countries, shortcomings have been revealed as the lacking of applicable framework for the implementation of Industrie 4.0. Therefore, in order to shed some light on the knowledge of the details, a reference architecture is developed, where four perspectives namely manufacturing process, devices, software and engineering have been highlighted. Moreover, with a view on the importance of Cyber-Physical systems, the structure of Cyber-Physical System are established for the in-depth analysis. Further cases with the usage of Cyber-Physical System are also arranged, which attempts to provide some implications to match the theoretical findings together with the experience of companies. In general, results of this paper could be useful for the extending on the theoretical understanding of Industrie 4.0. Additionally, applied framework and proto- types based on the usage of Cyber-Physical Systems are also potential to help companies to design the layout of sensor nets, to achieve coordination and controlling of smart machines, to realize synchronous production with systematic structure, and to extend the usage of information and communication technologies to the maintenance scheduling.展开更多
The development of science and technology has led to the era of Industry 4.0.The core concept is the combination of“material and informationization”.In the supply chain and manufacturing process,the“material”of th...The development of science and technology has led to the era of Industry 4.0.The core concept is the combination of“material and informationization”.In the supply chain and manufacturing process,the“material”of the physical entity world is realized by data,identity,intelligence,and information.Industry 4.0 is a disruptive transformation and upgrade of intelligent industrialization based on the Internet-of-Things and Big Data in traditional industrialization.The goal is“maximizing production efficiency,minimizing production costs,and maximizing the individual needs of human beings for products and services.”Achieving this goal will surely bring about a major leap in the history of the industry,which will lead to the“Fourth Industrial Revolution.”This paper presents a detailed discussion of industrial big data,strategic roles,architectures,characteristics,and four types of innovative business models that can generate profits for enterprises.The key revolutionary aspect of Industry 4.0 is explained,which is the equipment revolution.Six important attributes of equipment are explained under the Industry 4.0 perspective.展开更多
Smart manufacturing refers to optimization techniques that are implemented in production operations by utilizing advanced analytics approaches. With the widespread increase in deploying industrial internet of things(I...Smart manufacturing refers to optimization techniques that are implemented in production operations by utilizing advanced analytics approaches. With the widespread increase in deploying industrial internet of things(IIOT) sensors in manufacturing processes, there is a progressive need for optimal and effective approaches to data management.Embracing machine learning and artificial intelligence to take advantage of manufacturing data can lead to efficient and intelligent automation. In this paper, we conduct a comprehensive analysis based on evolutionary computing and neural network algorithms toward making semiconductor manufacturing smart.We propose a dynamic algorithm for gaining useful insights about semiconductor manufacturing processes and to address various challenges. We elaborate on the utilization of a genetic algorithm and neural network to propose an intelligent feature selection algorithm. Our objective is to provide an advanced solution for controlling manufacturing processes and to gain perspective on various dimensions that enable manufacturers to access effective predictive technologies.展开更多
The nonferrous metallurgical(NFM)industry is a cornerstone industry for a nation’s economy.With the development of artificial technologies and high requirements on environment protection,product quality,and productio...The nonferrous metallurgical(NFM)industry is a cornerstone industry for a nation’s economy.With the development of artificial technologies and high requirements on environment protection,product quality,and production efficiency,the importance of applying smart manufacturing technologies to comprehensively percept production states and intelligently optimize process operations is becoming widely recognized by the industry.As a brief summary of the smart and optimal manufacturing of the NFM industry,this paper first reviews the research progress on some key facets of the operational optimization of NFM processes,including production and management,blending optimization,modeling,process monitoring,optimization,and control.Then,it illustrates the perspectives of smart and optimal manufacturing of the NFM industry.Finally,it discusses the major research directions and challenges of smart and optimal manufacturing for the NFM industry.This paper will lay a foundation for the realization of smart and optimal manufacturing in nonferrous metallurgy in the future.展开更多
文摘Our next generation of industry-lndustry 4.0-holds the promise of increased flexibility in manufacturing, along with mass customization, better quality, and improved productivity. It thus enables companies to cope with the challenges of producing increasingly individualized products with a short lead-time to market and higher quality. Intelligent manufacturing plays an important role in Industry 4.0. Typical resources are converted into intelligent objects so that they are able to sense, act, and behave within a smart environment. In order to fully understand intelligent manufacturing in the context of Industry 4.0, this paper provides a comprehensive review of associated topics such as intelligent manufacturing, Internet of Things (IoT)- enabled manufacturing, and cloud manufacturing. Similarities and differences in these topics are highlighted based on our analysis. We also review key technologies such as the loT, cyber-physical systems (CPSs), cloud computing, big data analytics (BDA), and information and communications technology (ICT) that are used to enable intelligent manufacturing. Next, we describe worldwide movements in intelligent manufacturing, including governmental strategic plans from different countries and strategic plans from major international companies in the European Union, United States, Japan, and China. Finally, we present current challenges and future research directions. The concepts discussed in this paper will spark new ideas in the effort to realize the much-anticipated Fourth Industrial Revolution.
文摘Given the significant requirements for transforming and promoting the process industry, we present themajor limitations of current petrochemical enterprises, including limitations in decision-making, produc-tion operation, efficiency and security, information integration, and so forth. To promote a vision of theprocess industry with efficient, green, and smart production, modern information technology should beutilized throughout the entire optimization process for production, management, and marketing. To focuson smart equipment in manufacturing processes, as well as on the adaptive intelligent optimization of themanufacturing process, operating mode, and supply chain management, we put forward several key scien-tific problems in engineering in a demand-driven and application-oriented manner, namely:intelligentsensing and integration of all process information, including production and management information; collaborative decision-making in the supply chain, industry chain, and value chain, driven by knowledge; cooperative control and optimization of plant-wide production processes via human-cyber-physical in-teraction; and Q life-cycle assessments for safety and environmental footprint monitoring, in addition totracing analysis and risk control. In order to solve these limitations and core scientific problems, we furtherpresent fundamental theories and key technologies for smart and optimal manufacturing in the processindustry. Although this paper discusses the process industry in China, the conclusions in this paper can beextended to the larocess industry around the world.
文摘Digital design and manufacturing have been around for several decades from the numerical control of machine tools and automating engineering design in 1960s, through early Computer Aided Design (CAD)/Computer Aided Engineering analysis (CAE)/Computer Aided Manufacturing (CAM), to modem digital design and manufacturing [1], and cloud manufacturing [2] converging into product lifecycle management (PLM) [3, 4] and Internet-enabled personalized manufacturing [5].
基金support provided in part by the National Key Research and Development Program of China under Grant 2020YFB1005804part by the National Natural Science Foundation of China under Grant 62372121,and in part by the NRPU 20-15516,HEC,Pakistan.
文摘Trustworthiness and product traceability are essential factors in the apparel industry 4.0 for establishing successful business relationships among stakeholders such as customers,manufacturers,suppliers,and consumers.Each stakeholder has implemented different technology-based systems to record and track product transactions.However,these systems work in silos,and there is no intra-system communication,leading to a lack of complete supply chain traceability for all apparel stakeholders.Moreover,apparel stakeholders are reluctant to share their business information with business competitors;thus,they involve third-party auditors to ensure the quality of the final product.Furthermore,the apparel manufacturing industry faces challenges with counterfeit products,making it difficult for consumers to determine the authenticity of the products.Therefore,in this paper,a trustworthy apparel product traceability framework called ChainApparel is developed using the Internet of Things(IoT)and blockchain to address these challenges of authenticity and traceability of apparel products.Specifically,multiple smart contracts are designed and developed for registration,process execution,audit,fault,and product traceability to authorize,validate,and trace every business transaction among the apparel stakeholders.Further,the real-time performance analysis of ChainApparel is carried out regarding transaction throughput and latency by deploying the compute nodes at different geographical locations using Hyperledger Fabric.The results conclude that ChainApparel accomplished significant performance under diverse workloads while ensuring complete traceability along the complex supply chain of the apparel industry.Thus,the ChainApparel framework helps make the apparel product more trustworthy and transparent in the market while safeguarding trust among the industry stakeholders.
文摘This paper explores the integration of Standard Operating Procedures (SOPs) using virtual reality and smart glasses technology in food manufacturing. The study employs a thorough methodology, combining observational insights to develop a comprehensive SOP. Implementation at different firms resulted in significant improvements, reducing product waste and enhancing overall efficiency. The use of virtual reality further augments SOP adoption. The findings underscore SOPs’ transformative influence, offering a tangible solution to challenges in the food production sector. Recommendations include regular SOP reviews and ongoing training for sustained success. Different firms exemplify SOPs as indispensable tools for operational excellence.
文摘Digital design and manufacturing have been under pinned by digital modeling, simulation, and automation controls for decades. Under the new market requirement of mass customized products and services, the advancements in artificial intelligence (AI), smart technology, virtual reality (VR), big data, digital twin, robotics and human-centered design are becoming driving forces for the development of future digital design and manufacturing. This special issue focuses on the future digital design and manufacturing especially under the Industry 4.0 framework and beyond. This editorial introduces the papers in this special issue, which linked to the International Workshop on Digital Design and Manufacturing Technologies - Embracing Industry 4.0 and Beyond at Northumbria University in Newcastle, UK, held on 12-13 April 2016. In the Part I of the issue [1], there are 13 papers published in 2016, Vol- ume 29, No 6 of the Chinese Journal of Mechanical Engineering (this journal).
文摘The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for <i>in-situ</i> decision-making to mitigate defects during manufacturing. In the context of aerospace composites production in particular, there is a heightened impetus to address and reduce this risk. Current qualification and substantiation frameworks within the aerospace industry define tractable methods for risk reduction. In parallel, Industry 4.0 is an emerging set of technologies and tools that can enable better decision-making towards risk reduction, supported by data-driven models. It offers new paradigms for manufacturers, by virtue of enabling <i>in-situ</i> decisions for optimizing the process as a dynamic system. However, the static nature of current (pre-Industry 4.0) best-practice frameworks may be viewed as at odds with this emerging novel approach. In addition, many of the predictive tools leveraged in an Industry 4.0 system are black-box in nature, which presents other concerns of tractability, interpretability and ultimately risk. This article presents a perspective on the current state-of-the-art in the aerospace composites industry focusing on risk reduction in the autoclave processing, as an example system, while reviewing current trends and needs towards a Composites 4.0 future.
文摘Modern manufacturing aims to reduce downtime and track process anomalies to make profitable business decisions.This ideology is strengthened by Industry 4.0,which aims to continuously monitor high-value manufacturing assets.This article builds upon the Industry 4.0 concept to improve the efficiency of manufacturing systems.The major contribution is a framework for continuous monitoring and feedback-based control in the friction stir welding(FSW)process.It consists of a CNC manufacturing machine,sensors,edge,cloud systems,and deep neural networks,all working cohesively in real time.The edge device,located near the FSW machine,consists of a neural network that receives sensory information and predicts weld quality in real time.It addresses time-critical manufacturing decisions.Cloud receives the sensory data if weld quality is poor,and a second neural network predicts the new set of welding parameters that are sent as feedback to the welding machine.Several experiments are conducted for training the neural networks.The framework successfully tracks process quality and improves the welding by controlling it in real time.The system enables faster monitoring and control achieved in less than 1 s.The framework is validated through several experiments.
基金supported by the International Postdoctoral Exchange Fellowship Program(20180025)National Natural Science Foundation of China(51703180)+2 种基金China Postdoctoral Science Foundation(2018M630191,2017M610634)Shaanxi Postdoctoral Science Foundation(2017BSHEDZZ73)Fundamental Research Funds for the Central Universities(xpt012020006,xjj2017024).
文摘The application of intelligence to manufacturing has emerged as a compelling topic for researchers and industries around the world.However,different terminologies,namely smart manufacturing(SM)and intelligent manufacturing(IM),have been applied to what may be broadly characterized as a similar paradigm by some researchers and practitioners.While SM and IM are similar,they are not identical.From an evolutionary perspective,there has been little consideration on whether the definition,thought,connotation,and technical development of the concepts of SM or IM are consistent in the literature.To address this gap,the work performs a qualitative and quantitative investigation of research literature to systematically compare inherent differences of SM and IM and clarify the relationship between SM and IM.A bibliometric analysis of publication sources,annual publication numbers,keyword frequency,and top regions of research and development establishes the scope and trends of the currently presented research.Critical topics discussed include origin,definitions,evolutionary path,and key technologies of SM and IM.The implementation architecture,standards,and national focus are also discussed.In this work,a basis to understand SM and IM is provided,which is increasingly important because the trend to merge both terminologies rises in Industry 4.0 as intelligence is being rapidly applied to modern manufacturing and human–cyber–physical systems.
基金supported by the National Key R&D Program of China(2018AAA0101502)the Science and Technology Project of SGCC(State Grid Corporation of China):Fundamental Theory of Human-in-the-Loop Hybrid-Augmented Intelligence for Power Grid Dispatch and Control。
文摘To tackle the complexity of human and social factors in manufacturing systems, parallel manufacturing for industrial metaverses is proposed as a new paradigm in smart manufacturing for effective and efficient operations of those systems, where Cyber-Physical-Social Systems(CPSSs) and the Internet of Minds(Io M) are regarded as its infrastructures and the "Artificial systems", "Computational experiments"and "Parallel execution"(ACP) method is its methodological foundation for parallel evolution, closed-loop feedback, and collaborative optimization. In parallel manufacturing, social demands are analyzed and extracted from social intelligence for product R&D and production planning, and digital workers and robotic workers perform the majority of the physical and mental work instead of human workers, contributing to the realization of low-cost, high-efficiency and zero-inventory manufacturing. A variety of advanced technologies such as Knowledge Automation(KA), blockchain, crowdsourcing and Decentralized Autonomous Organizations(DAOs) provide powerful support for the construction of parallel manufacturing, which holds the promise of breaking the constraints of resource and capacity, and the limitations of time and space. Finally, the effectiveness of parallel manufacturing is verified by taking the workflow of customized shoes as a case,especially the unmanned production line named Flex Vega.
文摘Smart manufacturing is critical in improving the quality of the process industry. In smart manufacturing, there is a trend to incorporate different kinds of new-generation information technologies into process- safety analysis. At present, green manufacturing is facing major obstacles related to safety management, due to the usage of large amounts of hazardous chemicals, resulting in spatial inhomogeneity of chemical industrial processes and increasingly stringent safety and environmental regulations. Emerging informa- tion technologies such as arti cial intelligence (AI) are quite promising as a means of overcoming these dif culties. Based on state-of-the-art AI methods and the complex safety relations in the process industry, we identify and discuss several technical challenges associated with process safety: ① knowledge acquisition with scarce labels for process safety;② knowledge-based reasoning for process safety;③ accurate fusion of heterogeneous data from various sources;and ④ effective learning for dynamic risk assessment and aided decision-making. Current and future works are also discussed in this context.
文摘Considered as a top priority of industrial devel- opment, Industry 4.0 (or Industrie 4.0 as the German ver- sion) has being highlighted as the pursuit of both academy and practice in companies. In this paper, based on the review of state of art and also the state of practice in dif- ferent countries, shortcomings have been revealed as the lacking of applicable framework for the implementation of Industrie 4.0. Therefore, in order to shed some light on the knowledge of the details, a reference architecture is developed, where four perspectives namely manufacturing process, devices, software and engineering have been highlighted. Moreover, with a view on the importance of Cyber-Physical systems, the structure of Cyber-Physical System are established for the in-depth analysis. Further cases with the usage of Cyber-Physical System are also arranged, which attempts to provide some implications to match the theoretical findings together with the experience of companies. In general, results of this paper could be useful for the extending on the theoretical understanding of Industrie 4.0. Additionally, applied framework and proto- types based on the usage of Cyber-Physical Systems are also potential to help companies to design the layout of sensor nets, to achieve coordination and controlling of smart machines, to realize synchronous production with systematic structure, and to extend the usage of information and communication technologies to the maintenance scheduling.
基金The authors(Basem Alkazemi,bykazemi@uqu.edu.saAli Safaa Sadiq,ali.sadiq@wlv.ac.uk)would like to thank deanship of scientific research(DSR)at umm Al-Qura University for their partial funding the work(Grant#17-COM-1-01-0007)the National Research Foundation(NRF),Korea(2019R1C1C1007277)funded by the Ministry of Science and ICT(MSIT),Korea.
文摘The development of science and technology has led to the era of Industry 4.0.The core concept is the combination of“material and informationization”.In the supply chain and manufacturing process,the“material”of the physical entity world is realized by data,identity,intelligence,and information.Industry 4.0 is a disruptive transformation and upgrade of intelligent industrialization based on the Internet-of-Things and Big Data in traditional industrialization.The goal is“maximizing production efficiency,minimizing production costs,and maximizing the individual needs of human beings for products and services.”Achieving this goal will surely bring about a major leap in the history of the industry,which will lead to the“Fourth Industrial Revolution.”This paper presents a detailed discussion of industrial big data,strategic roles,architectures,characteristics,and four types of innovative business models that can generate profits for enterprises.The key revolutionary aspect of Industry 4.0 is explained,which is the equipment revolution.Six important attributes of equipment are explained under the Industry 4.0 perspective.
基金supported in part by the Science and Technology development fund(FDCT)of Macao(011/2017/A)the National Natural Science Foundation of China(61803397)。
文摘Smart manufacturing refers to optimization techniques that are implemented in production operations by utilizing advanced analytics approaches. With the widespread increase in deploying industrial internet of things(IIOT) sensors in manufacturing processes, there is a progressive need for optimal and effective approaches to data management.Embracing machine learning and artificial intelligence to take advantage of manufacturing data can lead to efficient and intelligent automation. In this paper, we conduct a comprehensive analysis based on evolutionary computing and neural network algorithms toward making semiconductor manufacturing smart.We propose a dynamic algorithm for gaining useful insights about semiconductor manufacturing processes and to address various challenges. We elaborate on the utilization of a genetic algorithm and neural network to propose an intelligent feature selection algorithm. Our objective is to provide an advanced solution for controlling manufacturing processes and to gain perspective on various dimensions that enable manufacturers to access effective predictive technologies.
基金financially supported by the Funds for International Cooperation and Exchange of the National Natural Science Foundation of China(No.61860206014)the Basic Science Research Center Program of National Natural Science Foundation of China(No.61988101)+2 种基金National Key Research and Development Program(No.2020YFB1713700)National Natural Science Foundation of China(Nos.61973321 and 62073342)Science and Technology Innovation Program of Hunan Province(No.2021RC4054).
文摘The nonferrous metallurgical(NFM)industry is a cornerstone industry for a nation’s economy.With the development of artificial technologies and high requirements on environment protection,product quality,and production efficiency,the importance of applying smart manufacturing technologies to comprehensively percept production states and intelligently optimize process operations is becoming widely recognized by the industry.As a brief summary of the smart and optimal manufacturing of the NFM industry,this paper first reviews the research progress on some key facets of the operational optimization of NFM processes,including production and management,blending optimization,modeling,process monitoring,optimization,and control.Then,it illustrates the perspectives of smart and optimal manufacturing of the NFM industry.Finally,it discusses the major research directions and challenges of smart and optimal manufacturing for the NFM industry.This paper will lay a foundation for the realization of smart and optimal manufacturing in nonferrous metallurgy in the future.