In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No. 6 blast furnace （2 000 m^3 ） of Kunming Iron and S...In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No. 6 blast furnace （2 000 m^3 ） of Kunming Iron and Steel Co Ltd. The coke reaction index （CRI） of the coke spraying with ZBS additive solution decreases by 10. 56 %, and the coke strength after reaction （CSR） increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66. 69 t/d, and the coke rate is reduced by 5. 21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.展开更多
Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure,...Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure, analyze, improve, and controlmethodology. Production data is collected and analyzed. After analysis, experimental design result is used to identify significant factors affecting process performance. The significant factors are controlled to optimized level using two-level factorial design method. A regression model is developed that helps in the estimation of response under multi variable input values. Model is tested, verified, and validated by using industrial data collected at a local steel bar manufacturing industry of Peshawar（Khyber Pakhtunkhwa, Pakistan）. The sigma level of the manufacturing process is improved to 4.01 from 3.58. The novelty of the research is the identification of the significant factors along with the optimum levels that affects the process yield, and the methodology to optimize the steel bar manufacturing process.展开更多
Nozzle cooling equipment is developed to supervise and control the heat flux by changing water flux. An in- dustrial experiment is held in billet caster in Huaigang . The results show that cooling control system works...Nozzle cooling equipment is developed to supervise and control the heat flux by changing water flux. An in- dustrial experiment is held in billet caster in Huaigang . The results show that cooling control system works stably and effectively to control the heat fluxes by the temperature of copper tube. The superheat of steel in mould is reduced and the equiaxed crystal ratio, as well as compact degree of steel is raised.展开更多
文摘In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No. 6 blast furnace （2 000 m^3 ） of Kunming Iron and Steel Co Ltd. The coke reaction index （CRI） of the coke spraying with ZBS additive solution decreases by 10. 56 %, and the coke strength after reaction （CSR） increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66. 69 t/d, and the coke rate is reduced by 5. 21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.
文摘Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure, analyze, improve, and controlmethodology. Production data is collected and analyzed. After analysis, experimental design result is used to identify significant factors affecting process performance. The significant factors are controlled to optimized level using two-level factorial design method. A regression model is developed that helps in the estimation of response under multi variable input values. Model is tested, verified, and validated by using industrial data collected at a local steel bar manufacturing industry of Peshawar（Khyber Pakhtunkhwa, Pakistan）. The sigma level of the manufacturing process is improved to 4.01 from 3.58. The novelty of the research is the identification of the significant factors along with the optimum levels that affects the process yield, and the methodology to optimize the steel bar manufacturing process.
基金Item Sponsored by State Key Development Program of Basic Research of China(2004CB619107)
文摘Nozzle cooling equipment is developed to supervise and control the heat flux by changing water flux. An in- dustrial experiment is held in billet caster in Huaigang . The results show that cooling control system works stably and effectively to control the heat fluxes by the temperature of copper tube. The superheat of steel in mould is reduced and the equiaxed crystal ratio, as well as compact degree of steel is raised.
