Inert metal explosive,a new kind of explosive,is a mixture of high explosive and inert metal particle.When this kind of explosive is detonated,an inert metal particle flow will be formed by the ex-plosive product driv...Inert metal explosive,a new kind of explosive,is a mixture of high explosive and inert metal particle.When this kind of explosive is detonated,an inert metal particle flow will be formed by the ex-plosive product driving.To determine the characteristics of the movement of the metal particle flow,a series of aluminium plates were designed to be the targets on which the metal particle flow impacted.The test result was presented and a numerical model was set up to analyze the impact of the high speed inert metal particles on aluminium plate.Based on the numerical analysis,the relationship between the characteristic of the mark on the target plate and the initial condition of the inert metal particles was pro-posed.From the analysis of the impact on target plates,more information about the movement of the metal particles could be reconstructed.展开更多
Arc sound is well known as the potential and available resource for monitoring and controlling of the weld penetration status,which is very important to the welding process quality control,so any attentions have been ...Arc sound is well known as the potential and available resource for monitoring and controlling of the weld penetration status,which is very important to the welding process quality control,so any attentions have been paid to the relationships between the arc sound and welding parameters.Some non-linear mapping models correlating the arc sound to welding parameters have been established with the help of neural networks.However,the research of utilizing arc sound to monitor and diagnose welding process is still in its infancy.A self-made real-time sensing system is applied to make a study of arc sound under typical penetration status,including partial penetration,unstable penetration,full penetration and excessive penetration,in metal inert-gas(MIG) flat tailored welding with spray transfer.Arc sound is pretreated by using wavelet de-noising and short-time windowing technologies,and its characteristics,characterizing weld penetration status,of time-domain,frequency-domain,cepstrum-domain and geometric-domain are extracted.Subsequently,high-dimensional eigenvector is constructed and feature-level parameters are successfully fused utilizing the concept of primary principal component analysis(PCA).Ultimately,60-demensional eigenvector is replaced by the synthesis of 8-demensional vector,which achieves compression for feature space and provides technical supports for pattern classification of typical penetration status with the help of arc sound in MIG welding in the future.展开更多
The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding (TIG) and metal inert gas weldi...The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding (TIG) and metal inert gas welding (MIG) processes. The effect of welding processes was analysed based on optical microscopy image, tensile testing, and Vickers micro-hardness measurements. The results showed that the tensile strengths of the TIG-welded joints were better than those of the MIG-welded joints, due to the contribution of fine equiaxed grains formation with narrower spacing arms. In terms of joint efficiency, the TIG process produced more reliable strength, which was about 25% higher compared to the MIG-joint. A significant decay of hardness was recorded in the adjacent of the weld bead zone, shown in both joints, related to phase transformation, induced by high temperatures experienced by material. A very low hardness, which was about 1.08 GPa, was recorded in the MIG-weldcd specimens. The extent of the heat-affected-zone (HAZ) in the MIG-welded joints was slightly wider than those of the TIG-welded specimens, which corresponded with a higher heat input per unit length.展开更多
(85Cu-15Ni)/(10NiO-NiFe2O4) cermets were prepared with Cu-Ni mixed powders as toughening metallic phase and 10NiO-NiFe2O4 as ceramic matrix. The phase composition, microstructure of composite and the effect of metalli...(85Cu-15Ni)/(10NiO-NiFe2O4) cermets were prepared with Cu-Ni mixed powders as toughening metallic phase and 10NiO-NiFe2O4 as ceramic matrix. The phase composition, microstructure of composite and the effect of metallic phase content on bending strength, hardness, fracture toughness and thermal shock resistance were studied. X-ray diffraction analysis indicates the coexistence of (Cu-Ni), NiO and NiFe2O4 phases in the cermets. Within the content range of metallic phase from 0% to 20% (mass fraction), the maximal bending strength (176.4 MPa) and the minimal porosity (3.9%) of composite appear at the metallic phase content of 5%. The fracture toughness increases and Vickers’ hardness decreases with increasing metal content. When the thermal shock temperature difference (△t) is below 200 ℃, the loss rate of residual strength for 10NiO-NiFe2O4 ceramic is only 8%, but about 40% for (85Cu-15Ni)/(10NiO-NiFe2O4) cermets. As △t is above 200 ℃, the residual strength sharply decreases for sample CN0 and falls slowly for samples CN5-CN20.展开更多
Dilution of a pad weld must be limited to a certain critical level to improve its wear and/or corrosion properties.To do that,a novel single wire indirect arc metal inert gas welding process operated in streaming mode...Dilution of a pad weld must be limited to a certain critical level to improve its wear and/or corrosion properties.To do that,a novel single wire indirect arc metal inert gas welding process operated in streaming mode was realized.A metal inert gas welding torch,arranged perpendicular to a substrate in vertical position,is fixed with an auxiliary tungsten electrode horizontally.The arc is ignited between a wire through the torch and the auxiliary electrode.The substrate is not electrically connected.The welding current is set in the range of streaming mode.304 stainless steel was pad welded on Q235 substrates in vertical position by this process.Microstructures were analyzed with optical microscope.Dilution ratios were measured with stereo light microscope and calculated.The results show that,after eliminating interference of the massive torch setup,the dilution ratio of the pad weld with optimized parameters is 5.07%,much less than that with a metal inert gas welding process,which is 26.46%.The pad weld is bonded to the substrate without defects.Microstructures of the pad weld consist of columnar austenite and ferrite between the columns.The dilution ratio increases with increasing welding current or welding velocity,and decreases with increasing distance to the substrate.展开更多
Zincalume steel(G550)is commonly used in various construction fields because of its high corrosion resistance and good mechanical properties.In recent years,a number of steel companies have massively produced zincalum...Zincalume steel(G550)is commonly used in various construction fields because of its high corrosion resistance and good mechanical properties.In recent years,a number of steel companies have massively produced zincalume steel(G550)with large volumes of waste.For the reduction of massive industrial wastes,the zincalume steel(G550)was welded in the lap joint configuration using different welding parameters in the metal inert gas(MIG)welding and laser beam welding(LBW)process in this study.The MIG welding and LBW are more welcomed welding methods due to their high efficiency and low cost.However,they are different as the LBW offers welding speed three to five times faster than MIG welding,while LBW’s heat transfer to workpieces is much less than MIG welding,which can avoid some distortions.The microstructure of zincalume steel(G550)was investigated using scanning electron microscopy(SEM)and the microstructure characterizations of welded specimens were analyzed.The experiment found the columnar dendrites extended under the heat flow direction during the MIG welding and LBW process.Thus,the columnar grains were formed in between the equiaxed zone and fusion zone(FZ)at high heat input and slow cooling rate.Moreover,the grain size of FZ was comparatively smaller than heat affected zone(HAZ)and base metal(BM).展开更多
Cold Metal Transfer technology has revolutionized the welding of dissimilar metals and thicker materials by producing improved weld bead aesthetics with controlled metal deposition and low heat-input. In this study, t...Cold Metal Transfer technology has revolutionized the welding of dissimilar metals and thicker materials by producing improved weld bead aesthetics with controlled metal deposition and low heat-input. In this study, the process, weld combinations, laser-CMT hybrid welding and applications of CMT welding are critically reviewed. Microstructure and other weld characteristics have been discussed at length for various base metal combinations. Particularly, the welding of aluminium and steel with better results has been possible with CMT Welding. The results reviewed in this article indicate that the CMT-Laser hybrid welding is more preferable to Laser or Laser hybrid welding. CMT welding has found applications in automobile industries, defence sectors and power plants as a method of additive manufacturing.展开更多
Using highspeed camera image measuring and processing,the contour of the weld pool was extracted accurately in pulsed metal inert gas(P-MIG)welding.Based on this extraction method,time and frequency domain characteris...Using highspeed camera image measuring and processing,the contour of the weld pool was extracted accurately in pulsed metal inert gas(P-MIG)welding.Based on this extraction method,time and frequency domain characteristics at different points along the contour of the weld pool were analyzed for one pulse one droplet and one pulse two droplets,respectively.The results show that,because of the wave super position that was created by the pulsed arc and droplet impacting the weld pool,the oscillation amplitude along the weld pool fluctuated and decreased with an increase in distance from the point to the arc center.The oscillation near the arc center was complex and intense for one pulse two droplets,and the amplitude were relatively small because the oscillation caused by the pulsed arc could be offset by the molten droplet impact.The weld pool oscillation that was caused by the pulsed arc was stronger than that caused by the droplet.展开更多
In present paper, the metal vapour behavior in double electrodes TIG welding was investigated by a numerical model, including the arc plasma and weld pool. The thermodynamic parameters and transport coefficients of th...In present paper, the metal vapour behavior in double electrodes TIG welding was investigated by a numerical model, including the arc plasma and weld pool. The thermodynamic parameters and transport coefficients of the arc plasma were dependent on both the local temperature and the mass ratio of the metal vapour. A second viscosity approximation was used to formulate the diffusion coefficient of the metal vapour in the arc plasma. The temperature and flow fields together with the metal vapour concentration were simulated, and the influences of metal vapour on the arc plasma and the weld pool were analyzed. It was found that the metal vapour transport in the arc plasma was significantly influenced by the flow of the arc plasma, and the distribution of the metal vapour was more extended in the direction perpendicular to the line through the double electrodes tips. Both the arc plasma and the heat flux at the weld pool were constricted by the presence of the metal vapour, while the metal vapour had a minor effect on the total heat input to the work piece and the weld pool profile as a whole.展开更多
Integrated solid waste management (ISWM) involves approaching solid waste in a comprehensive manner with careful selection of appropriate technology. The aim of good waste management is to push waste up the hierarchy ...Integrated solid waste management (ISWM) involves approaching solid waste in a comprehensive manner with careful selection of appropriate technology. The aim of good waste management is to push waste up the hierarchy with landfill as a last resort. However given the current sorting technology, heterogeneous residues called Fines are created, they are considered at the present time as non-sortable and non-recoverable sent to second class landfills. A previous conducted study has revealed that fines contain several problematic substances for an inert classification. This article summarizes the most important problematic substances in fines for their acceptance inert landfills. These substances were identified by analyzing several samples collected from a siting of non-hazardous solid waste in the region of Rhône-Alpes in France. Eluate Analysis and fines analysis were conducted in order to identify the presence of any component that could prevent the classification of fines in an inert landfill. The obtained results were compared with the limit values for waste acceptance in an inert landfill. The study concluded that the six top-ranking problematic substances are Copper, Mercury, Antimony, Chloride, Fluoride and Sulfates, this study gives additional information on the origins of these substances that deserves particular attention to better limit their presence in the input of fines stream.展开更多
Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used...Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used as catalysts to promote reaction, and 5-nitro-1,2,4-triazol-3-one (NTO) was theoretically synthesized under an inert gas (X6)-clustered environment in this study. The raw material, urea, initially underwent chlorination using chlorine as the reagent, followed by amination, formylation and nitration. Reaction routes closely related to the experimental processes were successfully constructed, and the corresponding energy barriers were estimated for each elementary reaction. The findings revealed that the average errors in the B3LYP/6-31G(d, p)-calculated geometry and vibrational frequency of NTO in an Ne6 system relative to the observed values were 0.83% and 1.84%, respectively. The neon gas-clustered system achieved greater stabilization, which results from the difference in self-consistent field energy (ESCF), than the corresponding stabilization acquired in a helium- or argon-based system. Ferric chloride serves as a good catalyst to reduce the energy barrier of the chlorination reaction, and ferrous oxide is suitable for catalyzing the amination, formylation and nitration reactions, although nitric acid is the better agent for nitration. The catalytic Ne6-clustered reaction system is suggested to be a more feasible pathway for the synthesis of NTO.展开更多
Gas metal arc welding(GMAW)is also referred as the metal inert gas(MIG)welding which is a process of welding done by the formation of an electric arc between the consumable wire electrode and the workpiece.Through the...Gas metal arc welding(GMAW)is also referred as the metal inert gas(MIG)welding which is a process of welding done by the formation of an electric arc between the consumable wire electrode and the workpiece.Through the welding process,a continuous flow of inert gas is supplied,and it avoids the weld being subjected to react with atmospheric air.The process can be automatic or semi-automatic where the main input parameters like current and the voltage can be direct and constant,respectively.Not only the current and voltage the welding quality depends on some more input parameters such as arc gap,velocity,and temperature.In this paper,we explain about a setup which is capable of real-time monitoring of input parameters mentioned above and selecting the best MIG welding parameters for the mild steel.The setup is composed of several sensors and microcontrollers for the collection and the measurement of the input parameters.The samples were categorized according to the federate and the voltage adjustment of the selected welding machine.Then the final objective was to identify the samples of the weld with different parameter changes which are monitored through the system.For the analysis,the samples were subjected to tensile and hardness tests,and microstructure tests to find the dependence of the input parameters which effect for the weld quality.Finally,the experimental results verified the effectiveness of the system for the selection of the quality weld.展开更多
There are several advantages to the MIG(Metal Inert Gas)process,which explains its increased use in variouswelding sectors,such as automotive,marine,and construction.A variant of the MIG process,where the sameequipmen...There are several advantages to the MIG(Metal Inert Gas)process,which explains its increased use in variouswelding sectors,such as automotive,marine,and construction.A variant of the MIG process,where the sameequipment is employed except for the deposition of a thin layer of flux before the welding operation,is the AMIG(Activated Metal Inert Gas)technique.This study focuses on investigating the impact of physical properties ofindividual metallic oxide fluxes for 304L stainless steel welding joint morphology and to what extent it can helpdetermine a relationship among weld depth penetration,the aspect ratio,and the input physical properties ofthe oxides.Five types of oxides,TiO_(2),SiO_(2),Fe_(2)O_(3),Cr_(2)O_(3),and Mn_(2)O_(3),are tested on butt joint design withoutpreparation of the edges.A robust algorithm based on the particle swarm optimization(PSO)technique is appliedto optimally tune the models’parameters,such as the quadratic error between the actual outputs(depth and aspectratio),and the error estimated by the models’outputs is minimized.The results showed that the proposed PSOmodel is first and foremost robust against uncertainties in measurement devices and modeling errors,and second,that it is capable of accurately representing and quantifying the weld depth penetration and the weld aspect ratioto the oxides’thermal properties.展开更多
基金Supported by National Natural Science Foundation of China (No.10772032).
文摘Inert metal explosive,a new kind of explosive,is a mixture of high explosive and inert metal particle.When this kind of explosive is detonated,an inert metal particle flow will be formed by the ex-plosive product driving.To determine the characteristics of the movement of the metal particle flow,a series of aluminium plates were designed to be the targets on which the metal particle flow impacted.The test result was presented and a numerical model was set up to analyze the impact of the high speed inert metal particles on aluminium plate.Based on the numerical analysis,the relationship between the characteristic of the mark on the target plate and the initial condition of the inert metal particles was pro-posed.From the analysis of the impact on target plates,more information about the movement of the metal particles could be reconstructed.
基金supported by Harbin Academic Pacesetter Foundation of China (Grant No. RC2012XK006002)Zhegjiang Provincial Natural Science Foundation of China (Grant No. Y1110262)+2 种基金Ningbo Municipal Natural Science Foundation of China (Grant No. 2011A610148)Ningbo Municipal Major Industrial Support Project of China (Grant No.2011B1007)Heilongjiang Provincial Natural Science Foundation of China (Grant No. E2007-01)
文摘Arc sound is well known as the potential and available resource for monitoring and controlling of the weld penetration status,which is very important to the welding process quality control,so any attentions have been paid to the relationships between the arc sound and welding parameters.Some non-linear mapping models correlating the arc sound to welding parameters have been established with the help of neural networks.However,the research of utilizing arc sound to monitor and diagnose welding process is still in its infancy.A self-made real-time sensing system is applied to make a study of arc sound under typical penetration status,including partial penetration,unstable penetration,full penetration and excessive penetration,in metal inert-gas(MIG) flat tailored welding with spray transfer.Arc sound is pretreated by using wavelet de-noising and short-time windowing technologies,and its characteristics,characterizing weld penetration status,of time-domain,frequency-domain,cepstrum-domain and geometric-domain are extracted.Subsequently,high-dimensional eigenvector is constructed and feature-level parameters are successfully fused utilizing the concept of primary principal component analysis(PCA).Ultimately,60-demensional eigenvector is replaced by the synthesis of 8-demensional vector,which achieves compression for feature space and provides technical supports for pattern classification of typical penetration status with the help of arc sound in MIG welding in the future.
基金University Science Malaysia (USM) and Malaysia Ministry of Education (MoE) for their technical and financial support
文摘The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding (TIG) and metal inert gas welding (MIG) processes. The effect of welding processes was analysed based on optical microscopy image, tensile testing, and Vickers micro-hardness measurements. The results showed that the tensile strengths of the TIG-welded joints were better than those of the MIG-welded joints, due to the contribution of fine equiaxed grains formation with narrower spacing arms. In terms of joint efficiency, the TIG process produced more reliable strength, which was about 25% higher compared to the MIG-joint. A significant decay of hardness was recorded in the adjacent of the weld bead zone, shown in both joints, related to phase transformation, induced by high temperatures experienced by material. A very low hardness, which was about 1.08 GPa, was recorded in the MIG-weldcd specimens. The extent of the heat-affected-zone (HAZ) in the MIG-welded joints was slightly wider than those of the TIG-welded specimens, which corresponded with a higher heat input per unit length.
基金Project(2005CB623703) supported by the National Key Basic Research Program of ChinaProject(50474051) supported by the National Natural Science Foundation of ChinaProject(03JJY3080) supported by the Natural Science Foundation of Hunan Province, China
文摘(85Cu-15Ni)/(10NiO-NiFe2O4) cermets were prepared with Cu-Ni mixed powders as toughening metallic phase and 10NiO-NiFe2O4 as ceramic matrix. The phase composition, microstructure of composite and the effect of metallic phase content on bending strength, hardness, fracture toughness and thermal shock resistance were studied. X-ray diffraction analysis indicates the coexistence of (Cu-Ni), NiO and NiFe2O4 phases in the cermets. Within the content range of metallic phase from 0% to 20% (mass fraction), the maximal bending strength (176.4 MPa) and the minimal porosity (3.9%) of composite appear at the metallic phase content of 5%. The fracture toughness increases and Vickers’ hardness decreases with increasing metal content. When the thermal shock temperature difference (△t) is below 200 ℃, the loss rate of residual strength for 10NiO-NiFe2O4 ceramic is only 8%, but about 40% for (85Cu-15Ni)/(10NiO-NiFe2O4) cermets. As △t is above 200 ℃, the residual strength sharply decreases for sample CN0 and falls slowly for samples CN5-CN20.
文摘Dilution of a pad weld must be limited to a certain critical level to improve its wear and/or corrosion properties.To do that,a novel single wire indirect arc metal inert gas welding process operated in streaming mode was realized.A metal inert gas welding torch,arranged perpendicular to a substrate in vertical position,is fixed with an auxiliary tungsten electrode horizontally.The arc is ignited between a wire through the torch and the auxiliary electrode.The substrate is not electrically connected.The welding current is set in the range of streaming mode.304 stainless steel was pad welded on Q235 substrates in vertical position by this process.Microstructures were analyzed with optical microscope.Dilution ratios were measured with stereo light microscope and calculated.The results show that,after eliminating interference of the massive torch setup,the dilution ratio of the pad weld with optimized parameters is 5.07%,much less than that with a metal inert gas welding process,which is 26.46%.The pad weld is bonded to the substrate without defects.Microstructures of the pad weld consist of columnar austenite and ferrite between the columns.The dilution ratio increases with increasing welding current or welding velocity,and decreases with increasing distance to the substrate.
基金This research was supported in part by the SEGi University Sdn Bhd(Grant Number:SEGiIRF/2018-10/FoEBE-17/80)and in kind contribution of University of Malaya.
文摘Zincalume steel(G550)is commonly used in various construction fields because of its high corrosion resistance and good mechanical properties.In recent years,a number of steel companies have massively produced zincalume steel(G550)with large volumes of waste.For the reduction of massive industrial wastes,the zincalume steel(G550)was welded in the lap joint configuration using different welding parameters in the metal inert gas(MIG)welding and laser beam welding(LBW)process in this study.The MIG welding and LBW are more welcomed welding methods due to their high efficiency and low cost.However,they are different as the LBW offers welding speed three to five times faster than MIG welding,while LBW’s heat transfer to workpieces is much less than MIG welding,which can avoid some distortions.The microstructure of zincalume steel(G550)was investigated using scanning electron microscopy(SEM)and the microstructure characterizations of welded specimens were analyzed.The experiment found the columnar dendrites extended under the heat flow direction during the MIG welding and LBW process.Thus,the columnar grains were formed in between the equiaxed zone and fusion zone(FZ)at high heat input and slow cooling rate.Moreover,the grain size of FZ was comparatively smaller than heat affected zone(HAZ)and base metal(BM).
文摘Cold Metal Transfer technology has revolutionized the welding of dissimilar metals and thicker materials by producing improved weld bead aesthetics with controlled metal deposition and low heat-input. In this study, the process, weld combinations, laser-CMT hybrid welding and applications of CMT welding are critically reviewed. Microstructure and other weld characteristics have been discussed at length for various base metal combinations. Particularly, the welding of aluminium and steel with better results has been possible with CMT Welding. The results reviewed in this article indicate that the CMT-Laser hybrid welding is more preferable to Laser or Laser hybrid welding. CMT welding has found applications in automobile industries, defence sectors and power plants as a method of additive manufacturing.
基金This work was supported by the National Natural Science Foundation of China(Grant Numbers 51205283).
文摘Using highspeed camera image measuring and processing,the contour of the weld pool was extracted accurately in pulsed metal inert gas(P-MIG)welding.Based on this extraction method,time and frequency domain characteristics at different points along the contour of the weld pool were analyzed for one pulse one droplet and one pulse two droplets,respectively.The results show that,because of the wave super position that was created by the pulsed arc and droplet impacting the weld pool,the oscillation amplitude along the weld pool fluctuated and decreased with an increase in distance from the point to the arc center.The oscillation near the arc center was complex and intense for one pulse two droplets,and the amplitude were relatively small because the oscillation caused by the pulsed arc could be offset by the molten droplet impact.The weld pool oscillation that was caused by the pulsed arc was stronger than that caused by the droplet.
基金supported by the National Natural Science Foundation of China(Grant No.51705054)Scientific and Technological Research Program of Chongqing Municipal Education Commission(Grant No.KJ 1600903)
文摘In present paper, the metal vapour behavior in double electrodes TIG welding was investigated by a numerical model, including the arc plasma and weld pool. The thermodynamic parameters and transport coefficients of the arc plasma were dependent on both the local temperature and the mass ratio of the metal vapour. A second viscosity approximation was used to formulate the diffusion coefficient of the metal vapour in the arc plasma. The temperature and flow fields together with the metal vapour concentration were simulated, and the influences of metal vapour on the arc plasma and the weld pool were analyzed. It was found that the metal vapour transport in the arc plasma was significantly influenced by the flow of the arc plasma, and the distribution of the metal vapour was more extended in the direction perpendicular to the line through the double electrodes tips. Both the arc plasma and the heat flux at the weld pool were constricted by the presence of the metal vapour, while the metal vapour had a minor effect on the total heat input to the work piece and the weld pool profile as a whole.
文摘Integrated solid waste management (ISWM) involves approaching solid waste in a comprehensive manner with careful selection of appropriate technology. The aim of good waste management is to push waste up the hierarchy with landfill as a last resort. However given the current sorting technology, heterogeneous residues called Fines are created, they are considered at the present time as non-sortable and non-recoverable sent to second class landfills. A previous conducted study has revealed that fines contain several problematic substances for an inert classification. This article summarizes the most important problematic substances in fines for their acceptance inert landfills. These substances were identified by analyzing several samples collected from a siting of non-hazardous solid waste in the region of Rhône-Alpes in France. Eluate Analysis and fines analysis were conducted in order to identify the presence of any component that could prevent the classification of fines in an inert landfill. The obtained results were compared with the limit values for waste acceptance in an inert landfill. The study concluded that the six top-ranking problematic substances are Copper, Mercury, Antimony, Chloride, Fluoride and Sulfates, this study gives additional information on the origins of these substances that deserves particular attention to better limit their presence in the input of fines stream.
文摘Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used as catalysts to promote reaction, and 5-nitro-1,2,4-triazol-3-one (NTO) was theoretically synthesized under an inert gas (X6)-clustered environment in this study. The raw material, urea, initially underwent chlorination using chlorine as the reagent, followed by amination, formylation and nitration. Reaction routes closely related to the experimental processes were successfully constructed, and the corresponding energy barriers were estimated for each elementary reaction. The findings revealed that the average errors in the B3LYP/6-31G(d, p)-calculated geometry and vibrational frequency of NTO in an Ne6 system relative to the observed values were 0.83% and 1.84%, respectively. The neon gas-clustered system achieved greater stabilization, which results from the difference in self-consistent field energy (ESCF), than the corresponding stabilization acquired in a helium- or argon-based system. Ferric chloride serves as a good catalyst to reduce the energy barrier of the chlorination reaction, and ferrous oxide is suitable for catalyzing the amination, formylation and nitration reactions, although nitric acid is the better agent for nitration. The catalytic Ne6-clustered reaction system is suggested to be a more feasible pathway for the synthesis of NTO.
文摘Gas metal arc welding(GMAW)is also referred as the metal inert gas(MIG)welding which is a process of welding done by the formation of an electric arc between the consumable wire electrode and the workpiece.Through the welding process,a continuous flow of inert gas is supplied,and it avoids the weld being subjected to react with atmospheric air.The process can be automatic or semi-automatic where the main input parameters like current and the voltage can be direct and constant,respectively.Not only the current and voltage the welding quality depends on some more input parameters such as arc gap,velocity,and temperature.In this paper,we explain about a setup which is capable of real-time monitoring of input parameters mentioned above and selecting the best MIG welding parameters for the mild steel.The setup is composed of several sensors and microcontrollers for the collection and the measurement of the input parameters.The samples were categorized according to the federate and the voltage adjustment of the selected welding machine.Then the final objective was to identify the samples of the weld with different parameter changes which are monitored through the system.For the analysis,the samples were subjected to tensile and hardness tests,and microstructure tests to find the dependence of the input parameters which effect for the weld quality.Finally,the experimental results verified the effectiveness of the system for the selection of the quality weld.
文摘There are several advantages to the MIG(Metal Inert Gas)process,which explains its increased use in variouswelding sectors,such as automotive,marine,and construction.A variant of the MIG process,where the sameequipment is employed except for the deposition of a thin layer of flux before the welding operation,is the AMIG(Activated Metal Inert Gas)technique.This study focuses on investigating the impact of physical properties ofindividual metallic oxide fluxes for 304L stainless steel welding joint morphology and to what extent it can helpdetermine a relationship among weld depth penetration,the aspect ratio,and the input physical properties ofthe oxides.Five types of oxides,TiO_(2),SiO_(2),Fe_(2)O_(3),Cr_(2)O_(3),and Mn_(2)O_(3),are tested on butt joint design withoutpreparation of the edges.A robust algorithm based on the particle swarm optimization(PSO)technique is appliedto optimally tune the models’parameters,such as the quadratic error between the actual outputs(depth and aspectratio),and the error estimated by the models’outputs is minimized.The results showed that the proposed PSOmodel is first and foremost robust against uncertainties in measurement devices and modeling errors,and second,that it is capable of accurately representing and quantifying the weld depth penetration and the weld aspect ratioto the oxides’thermal properties.