We have performed sequential studies on new types of soft rubber for their application as artificial skin in robots and haptic sensors. Based on a proposed electrolytic polymerization method and novel adhesion techniq...We have performed sequential studies on new types of soft rubber for their application as artificial skin in robots and haptic sensors. Based on a proposed electrolytic polymerization method and novel adhesion technique for rubber and a metal that utilizes a metal complex hydrate, we have developed an MCF rubber sensor. This sensor uses a magnetic compound fluid (MCF), natural rubber (NR-latex) or chloroprene rubber latex (CR-latex), and requires the application of a magnetic field. The potential application of the developed sensor in various engineering scenarios and our daily lives is significant. In this regard, we investigated the effects of γ-irradiation, infrared radiation, microwaves, and a thermal source on the MCF rubber sensor. We established that the MCF rubber is effective enough to be used for power generation of broadband electro-magnetic waves from γ-rays to microwaves, including the range of the solar spectrum, which is the typical characteristic obtained in the present investigation. The remarkable attribute is that the MCF rubber sensor dose is not degraded by γ-irradiation. We also demonstrated the effectiveness of the MCF rubber sensor in energy harvesting.展开更多
The aim of this paper is to model the steady-state condition of a rotary shaft seal (RSS) system. For this, an iterative thermal-mechanical algorithm was developed based on incremental finite element analyzes. The beh...The aim of this paper is to model the steady-state condition of a rotary shaft seal (RSS) system. For this, an iterative thermal-mechanical algorithm was developed based on incremental finite element analyzes. The behavior of the seal’s rubber material was taken into account by a large-strain viscoelastic, so called generalized Maxwell model, based on Dynamic Mechanical Thermal Analyses (DMTA) and tensile measurements. The pre-loaded garter spring was modelled with a bilinear material model and the shaft was assumed to be linear elastic. The density, coefficient of thermal expansion and the thermal conductance of the materials were taken into consideration during simulation. The friction between the rotary shaft seal and the shaft was simplified and modelled as a constant parameter. The iterative algorithm was evaluated at two different times, right after assembly and 1 h after assembly, so that rubber material’s stress relaxation effects are also incorporated. The results show good correlation with the literature data, which state that the permissible temperature for NBR70 (nitrile butadiene rubber) material contacting with ~80 mm shaft diameter, rotating at 2600/min is 100°C. The results show 107°C and 104°C for the two iterations. The effect of friction induced temperature, changes the width of the contact area between the seal and the shaft, and significantly reduces the contact pressure.展开更多
利用大型有限元软件ANSYS对O形橡胶密封圈在不同压缩率和油压下的变形与受力情况进行了分析研究,得出了相应情况下范.米塞斯(Von M ises)应力分布及接触压力与最大接触压力的变化关系。结果表明:随着油压的增加,范.米塞斯(Von M ises)...利用大型有限元软件ANSYS对O形橡胶密封圈在不同压缩率和油压下的变形与受力情况进行了分析研究,得出了相应情况下范.米塞斯(Von M ises)应力分布及接触压力与最大接触压力的变化关系。结果表明:随着油压的增加,范.米塞斯(Von M ises)应力相应增加,且应力峰区也相应改变,说明O形圈可能出现裂纹的位置是随着油压而变化的;O形橡胶密封圈与轴之间的最大接触压力随着压缩率、油压的增加而增加,在不同油压作用下,最大接触压力始终大于油压,满足O形圈的密封条件。展开更多
文摘We have performed sequential studies on new types of soft rubber for their application as artificial skin in robots and haptic sensors. Based on a proposed electrolytic polymerization method and novel adhesion technique for rubber and a metal that utilizes a metal complex hydrate, we have developed an MCF rubber sensor. This sensor uses a magnetic compound fluid (MCF), natural rubber (NR-latex) or chloroprene rubber latex (CR-latex), and requires the application of a magnetic field. The potential application of the developed sensor in various engineering scenarios and our daily lives is significant. In this regard, we investigated the effects of γ-irradiation, infrared radiation, microwaves, and a thermal source on the MCF rubber sensor. We established that the MCF rubber is effective enough to be used for power generation of broadband electro-magnetic waves from γ-rays to microwaves, including the range of the solar spectrum, which is the typical characteristic obtained in the present investigation. The remarkable attribute is that the MCF rubber sensor dose is not degraded by γ-irradiation. We also demonstrated the effectiveness of the MCF rubber sensor in energy harvesting.
文摘The aim of this paper is to model the steady-state condition of a rotary shaft seal (RSS) system. For this, an iterative thermal-mechanical algorithm was developed based on incremental finite element analyzes. The behavior of the seal’s rubber material was taken into account by a large-strain viscoelastic, so called generalized Maxwell model, based on Dynamic Mechanical Thermal Analyses (DMTA) and tensile measurements. The pre-loaded garter spring was modelled with a bilinear material model and the shaft was assumed to be linear elastic. The density, coefficient of thermal expansion and the thermal conductance of the materials were taken into consideration during simulation. The friction between the rotary shaft seal and the shaft was simplified and modelled as a constant parameter. The iterative algorithm was evaluated at two different times, right after assembly and 1 h after assembly, so that rubber material’s stress relaxation effects are also incorporated. The results show good correlation with the literature data, which state that the permissible temperature for NBR70 (nitrile butadiene rubber) material contacting with ~80 mm shaft diameter, rotating at 2600/min is 100°C. The results show 107°C and 104°C for the two iterations. The effect of friction induced temperature, changes the width of the contact area between the seal and the shaft, and significantly reduces the contact pressure.
文摘利用大型有限元软件ANSYS对O形橡胶密封圈在不同压缩率和油压下的变形与受力情况进行了分析研究,得出了相应情况下范.米塞斯(Von M ises)应力分布及接触压力与最大接触压力的变化关系。结果表明:随着油压的增加,范.米塞斯(Von M ises)应力相应增加,且应力峰区也相应改变,说明O形圈可能出现裂纹的位置是随着油压而变化的;O形橡胶密封圈与轴之间的最大接触压力随着压缩率、油压的增加而增加,在不同油压作用下,最大接触压力始终大于油压,满足O形圈的密封条件。