Conceptual design of a 714-MHz RFQ for compact proton injectors and development of a new tuning algorithm on its aluminium prototype

Radio frequency quadrupoles(RFQs),which are crucial components of proton injectors,significantly affect the performance of proton accelerator facilities.An RFQ with a high frequency of 714 MHz dedicated to compact proton injectors for medi-cal applications is designed in this study.The RFQ is designed to accelerate proton beams from 50 keV to 4 MeV within a short length of 2 m and can be matched closely with the downstream drift tube linac to capture more particles through a preliminary optimization.To develop an advanced RFQ,challenging techniques,including fabrication and tuning method,must be evaluated and verified using a prototype.An aluminium prototype is derived from the conceptual design of the RFQ and then redesigned to confirm the radio frequency performance,fabrication procedure,and feasibility of the tuning algorithm.Eventually,a new tuning algorithm based on the response matrix and least-squares method is developed,which yields favorable results based on the prototype,i.e.,the errors of the dipole and quadrupole components reduced to a low level after several tuning iterations.Benefiting from the conceptual design and techniques obtained from the prototype,the formal mechanical design of the 2-m RFQ is ready for the next manufacturing step.

Sensitivity Analysis of Injection Characteristic to Structural Parameters of GDI Injector Nozzle Hole

The nozzle inner-flow characteristic of the“spray G”injector was studied by the computational fluid dynamics(CFD)simulation,and the sensitivity of cycle fuel mass to the conicity and entrance radius of the nozzle hole were analyzed.Results show that the inner conicity of nozzle hole inhibits the development of cavitation phenomena,and increases the injection rate.While the outer conicity of nozzle hole promotes the diffusion of cavita-tion,leading to reductions of the liquid volume fraction of the nozzle outlet and the local flow resistance of the nozzle hole.The sensitivity of cycle fuel mass to inner-cone nozzle hole is stronger than that of the outer-cone noz-zle,especially at the smaller hole conicity.The increase of injection pressure enhances the sensitivity of the injection characteristics to the nozzle hole structure,in which inner-cone nozzle has higher sensitivity coefficient than the outer-cone nozzle hole.However,the increase of injection pressure aggravates the offset of liquid jet to the nozzle axis of the outer-cone nozzle hole.With the increase of the inner conicity of nozzle,the sensitivity of the injection characteristics to the entrance radius of the hole decreases.With the increase of the outer conicity of nozzle hole,the sensitivity of the injection characteristics to the entrance radius of the hole increases.

MEVATRON直线加速器INJECTOR故障检修两例

1故障现象 加速器在照光中,发现剂量率突然非常低,出现"Dose rate(sw)"和"Dose rate(hw)"联锁,并且不受调,直至不能出束.

Failure in Fuel Injector Nozzles Used in Diesel Engines

This paper aims to conduct a study of the problems associated with the wear of the needles and fuel injection nozzles utilized in diesel engines. The wear found on the needles is mainly associated to impurities in the fuel oil and microcavitation occurred due to high pressure in the phase of the air compression for combustion of the combustible fluid. These pressures associated with the temperature and the fluid velocity results in the occurrence of vaporization, which releases shock waves that cause damage to the affected surface. The impurities solid particles from the fuel oil cause problems inside the nozzles as obstruction of the holes and wear on the needle tip and nozzle seat surface. These failures affect in the atomization of the fuel, since the deterioration of the internal passages of the nozzles interferes in the spray formation and in the end passage of the fluid. For the execution of this study it will be used digital microscopic analysis in specimens that suffered damage, in order to investigate the effects of fuel property, and the temperature conditions and pressure in the formation of the wear on the needles and injector nozzle.

Effect of Air Injector on the Performance of an Air-lift for Conveying River Sand

An air-lift has been more recently applied in the dredging, deep-seated beach placer mining and underground mining engineering. However, the influence and mechanism of various parameters on the air-lift performance are not quite clear, especially the influence of flow pattern on lifting efficiency. Focusing on the problems mentioned above, the key part of the air-lift （namely, the air injector） was proposed aimed to reduce friction loss in the inner pipe according to improving flow field performance, thus increase the lifting efficiency. The study of relative factors of the performance of an air-lift is performed and the river sand is used as simulation of underground ore bed. The total lifting height of the experimental system is 3 m, the water flux, mass flow of solid particles, concentration of particles and lifting efficiency are measured under the same submergence ratios by changing the air injector, which is divided into nine specifications of air injection in this research. The experimental results indicate that the optimal air flow rate corresponding to excellent performance of the air-lift can be obtained in the range of 35-40 m3/h. The air injection method has a great effect on the performance of the air-lift, the air injector with three nozzles is better than that in the case of one or two nozzles. Further more, the air injection angle and arrangement of air injection pipes also have great effect on the performance of an air-lift. The proposed research results have guiding significance for engineering application.

Flow Behaviors of Gas-Solid Injector by 3D Simulation with Kinetic Theory of Granular Flow

A computational study on the flow behavior of a gas-solid injector by Eulerian approach was carried out. The gas phase was modeled with k-ε turbulent model and the particle phase was modeled with kinetic theory of granular flow. The simulations by Eulerian two-fluid model （TFM） were compared with the corresponding results by discrete element method （DEM） and experiments. It was showed that TFM simulated results were in reasonable agreement with the experimental and DEM simulated results. Based on TFM simulations, gas-solid flow pattern, gas velocity, particle velocity and the static pressure under different driving jet velocity, backpressure and convergent section angle were obtained. The results showed that the time average axial gas velocity sharply decreased and then slightly increased to a constant value in the horizontal conveying pipe. The time average axial particle velocity increased initially and then decreased, but in the outlet region of the convergent section the particle velocity remarkably increased once more to the maximal value. As a whole, the static pressure distribution change trends were found to be independent on driving gas velocity, backpressure and convergent section angle. However, the static pressure increased with increase of convergent section angle and gas jet velocities. The difference of static pressure to backpressure increased with increasing backpressure.

Experimental study of a heavy fuel oil atomization by pressure-swirl injector in the application of entrained flow gasifier

The available SMD(Sauter mean diameter) correlations on pressure-swirl injectors predict droplet sizing very different from each other, especially for heavy fuels. Also there was a lack in the literature for comparing available correlations. So an experimental study was conducted on a heavy fuel oil(HFO) spray, Mazut 380. A pressure swirl injector was designed and fabricated. The experiments for Mazut at 40℃ and 80℃ were compared with the results for water, including spray half cone angle, breakup length and mean droplet diameter,at different injection pressures. Lower spray angle, higher breakup length and larger droplets were observed for lower injection pressures and higher liquid viscosity. SMD was about 75 μm for water and about 87 μm for Mazut at 80℃. The results for droplet mean diameter were also compared with correlations from previous studies on pressure swirl atomizers. The SMD results show that for water spray, LISA method was in good agreement,also Babu and Ballester correlations were successful when high viscosity fluid was injected.

RF design and study of a 325 MHz 7 Me V APF IH-DTL for an injector of a proton medical accelerator

A compact interdigital H-mode drift-tube linac (IH-DTL) with the alternating-phase-focusing (APF) method, working at 325 MHz was designed for an injector of a proton medical accelerator. When fed in with a proper RF (radio frequency) power, the DTL cavity could establish the corresponding electromagnetic field to accelerate the ‘‘proton bunches’’ from an input energy of 3 MeV to an output energy of 7 MeV successfully, without any additional radial focusing elements. The gap-voltage distribution which was obtained from the CST■ Microwave Studio software simulations of the axial electric field was compared with that from the beam dynamics, and the errors met the requirements within ± 5%. In this paper, the RF design procedure and key results of the APF IH-DTL, which include the main RF characteristics of the cavity, frequency sensitivities of the tuners, and coupling factor of the RF power input coupler are presented.

Numerical simulation of heavy fuel oil atomization using a pulsed pressure-swirl injector

It is known that increasing the injection pressure reduces the breakup length and the droplet size.Adding pulses,on the other hand,helps to atomize the liquid into finer droplets,similar to airassisted injectors but without altering the airtofuel concentration.To further reduce the droplet size and breakup length,a novel injector type,called''Pulsed PressureSwirl"(PPS),is introduced in this work,which is a combination of pressureswirl and ultrasonic pulsed injectors.A pressureswirl atomizer was designed and fabricated specifically for Mazut HFO(Heavy Fuel Oil).The droplet formation process and droplet size distribution have been studied experimentally(by shadowgraphy high speed imaging)and numerically(with the opensource VolumeofFluid code Gerris).Changing liquid injection pressure effect on the spray angle and film thickness has been quantified.These simulations have been used to study the primary breakup process and quantify the droplet size distributions,using different injection pulse frequencies and pressures.The numerical results have revealed that the new injector concept successfully produces finer droplets and results in a decrease in the breakup length,especially when applying high pulse frequencies,with no significant changes in the spray angle.

A Laboratory Investigation into the Fuel Atomization Process in a Diesel Engine for Different Configurations of the Injector Nozzles and Flow Conditions

This paper reports a laboratory investigation of the fuel injection process in a diesel engine.The atomization process of the considered fuel(a hydrocarbon liquid)and the ensuing mixing with air is studied experimentally under high-pressure conditions.Different types of injector nozzles are examined,including(two)new configurations,which are compared in terms of performances to a standard injector manufactured by the Bosch company.For the two alternate configurations,the intake edges of one atomizing hole(hole No.1)are located in the sack volume while for the other(hole No.2)they are located on the locking cone of the needle valve.The injection process,the fuel atomization fineness and fuel supply speed characteristics are studied as functions of high-pressure fuel pump camshaft speed and rotation angle.The results obtained show that a decrease in the high-pressure fuel pump camshaft speed can produce fuel redistribution depending on the injector operation.In general,however,the hole No.1 can ensure fuel flow with higher speed with respect to the hole No.2 for all the operation modes of the injector.Based on such an analysis,we conclude that the use of certain injectors can enable a fine tuning of the propagation process of fuel sprays into various areas of the diesel engine combustion chamber.

STUDY ON FLUID THICKNESS BETWEEN POPPET AND VALVE GUIDE IN CONTROL VALVE OF INJECTOR

The physical model of -20 diesel oil and force model of injector controlvalve of common rail system is built. The changes of the fluid thickness are investigated on thebase of the results of CFD and experiments for control valve of injector. The results indicate thata fluid thickness of 0.02-0.03 mm between the poppet and valve guide is sufficient to dampen anyexcessive control valve poppet bouncing.

Influence of eddy current on transient characteristics of common rail injector solenoid valve

Influence of eddy current on transient characteristics of common rail injector solenoid valve was studied in this paper. Experimental investigations of drive current and power source volt- age of both drive current ascending and descending process were conducted on a common rail injec- tor solenoid valve. A new discretizing calculation method of solenoid valve flux linkage was put for- ward for the first time based on the experimental results and drive circuit principle, and flux linkage of both drive current ascending and descending process were evaluated. New inductance calculation methods for drive current ascending and descending process respectively were also presented. Influ- ence of parasitic inductance was evaluated. Results indicate that the air gap, under which the transi- ent flux linkage of the solenoid valve is the biggest, varies with drive current due to eddy current. Flux linkage of drive current descending process is bigger than that of drive current ascending process under the same drive current and the same air gap width. Eddy current can reduce the delay between the time that drive current begins to descend and the time that armature begins to move downward. Inductance of drive current descending process is bigger than that of drive current as- cending process over larger scope of drive current, but the difference becomes smaller with the in- creasing of air gap width. The differences of both flux linkage and inductance between drive current ascending and descending process are caused by the eddy current in core and armature materials.

First Achievement of Plasma Heating for EAST Neutral Beam Injector

As one of the most effective methods for plasma heating,a neutral beam injector（NBI） achieved plasma heating and current driving for the first time in EAST 2014 experimental campaign.According to the research plan of the EAST physics experiment,the first NBI（EASTNBI-1） has been built and become operational in 2014.In this article,the latest experiment results of EAST-NBI-1 are reported as follows：（1） EAST achieves H-mode plasma in the case of NBI heating alone,（2） EAST achieves 22 s long pulse stable H-mode plasma in the case of sinndtaneous NBI and lower hybrid wave（LHW） heating.The measurement data show that the loop voltage decreased and the plasma stored energy increased obviously.The results indicate that EAST-NBI-1 has achieved plasma heating and current driving,and thus lays a foundation for the construction of EAST-NBI-2,which will be built in a few months this year.

The Timing System of the Neutral Beam Injector on EAST

In order to synchronize the elements of the EAST Neutral Beam Injector （NBI） spatially located in several places, a distributed Timing System （TS） is developed in this paper. The timing system provides a clock reference for synchronization and an interlock protection of the EAST NBI system. It sends timing signals to field devices, controls the pulse widths of the timing sequences, and provides a sampling clock for the Data Acquisition System （DAS）. The timing system also generates analog waveforms to control power supplies and gas supplies according to the operator＇s configuration. The timing system is developed on a PXI （PCI eXtensions for Instrumentation） platform consisting of a LabVIEW workstation and a timing control terminal. The timing control terminal consists of a timing node and several control interface crates. Two timing nodes are configured in one beam line. Each node is responsible for the timing sequence, analog generation and feedback control for one ion source. The architecture and implementation of the timing system are presented in this paper.

Floating Clamping Mechanism of PT Fuel Injector and Its Dynamic Characteristics Analysis

PT fuel injector is one of the most important parts of modern diesel engine.To satisfy the requirements of the rapid and accurate test of PT fuel injector,the self-adaptive floating clamping mechanism was developed and used in the relevant bench.Its dynamic characteristics directly influence the test efficiency and accuracy.However,due to its special structure and complex oil pressure signal,related documents for evaluating dynamic characteristics of this mechanism are lack and some dynamic characteristics of this mechanism can＇t be extracted and recognized effectively by traditional methods.Aiming at the problem above-mentioned,a new method based on Hilbert-Huang transform（HHT） is presented.Firstly,combining with the actual working process,the dynamic liquid pressure signal of the mechanism is acquired.By analyzing the pressure fluctuation during the whole working process in time domain,oil leakage and hydraulic shock in the clamping chamber are discovered.Secondly,owing to the nonlinearity and nonstationarity of pressure signal,empirical mode decomposition is used,and the signal is decomposed and reconstructed into forced vibration,free vibration and noise.By analyzing forced vibration in the time domain,machining error and installation error of cam are revealed.Finally,free vibration component is analyzed in time-frequency domain with HHT,the traits of free vibration in the time-frequency domain are revealed.Compared with traditional methods,Hilbert spectrum has higher time-frequency resolutions and higher credibility.The improved mechanism based on the above analyses can guarantee the test accuracy of injector injection.This new method based on the analyses of the pressure signal and combined with HHT can provide scientific basis for evaluation,design improvement of the mechanism,and give references for dynamic characteristics analysis of the hydraulic system in the interrelated fields.

Effect of pulsed laser process parameters on welding quality of automobile fuel injector

In this research, pulverization plate and base of a fuel injector in an automobile electronic-controlled engine was joined by pulsed laser welding. The different welding parameters were evaluated and effect of process parameters on joint characteristics was analyzed. The optimal process parameters were obtained as follows： welding current 120 A, welding speed 600 ram/rain, pulse duration 1.80 ms and pulse frequency 60 Hz. The microstructure of weld metal was investigated. Results show that the fusion zone is austenitic dendrite, the weld center is equiaxed grain, while the transition zone between fusion zone and weld center is mixed crystal with austenitic dendrite and equiaxed grain. The weld layered phenomenon was observed, and eddy caused by keyhole effect is the main reason for the formation of layered structure in molten pool.

The Recent Development of the EAST Neutral Beam Injector

Neutral beam infection has been recognized as one of the most effective means for plasma heating. According to the research plan of the EAST physics experiment, two sets of neutral beam injectors （4-8 MW, 10-100s） were built and operated in 2014. We present the development of the EAST neutral beam injector （NBI） and the latest experiment results obtained on the test-stand about operation of ion source, beam extraction, and measurement of key parameters. Those results show that all targets reach or almost reach the design targets. All these lay a solid foundation for the achievement of plasma heating and current drive for EAST in 2014.

Achievement of 1000 s plasma generation of RF source for neutral beam injector

A radio frequency(RF) ion source was developed for neutral beam injector in Institute of Plasma Physics, Chinese Academy of Sciences(ASIPP). A cylindrical driver based RF plasma source was tested and optimized for long pulse operation. Recently, the plasma source achieved 1000 s stable plasma discharge with RF power of 35 k W and source pressure of 0.7 Pa for the first time.The heat loading on each of driver components such as the Faraday shield(FS), RF coil and expansion chamber was measured by the water flow calorimeter system. The experiment results showed that FS is the component with highest heat loading and the heat loading on FS was about 65.8% of total heat loading on source. The details of the long pulse operation of RF plasma source are presented in this paper.

Numerical and experimental study on shear coaxial injectors with hot hydrogen-rich gas/oxygen-rich gas and GH_2 /GO_2

The influences of the shear coaxial injector parameters on the combustion performance and the heat load of a combustor are studied numerically and experimentally. The injector parameters, including the ratio of the oxidizer pressure drop to the combustor pressure （DP ）, the velocity ratio of fuel to oxidizer （R V ）, the thickness （WO ）, and the recess （HO ） of the oxidizer injector post tip, the temperature of the hydrogen-rich gas （TH ） and the oxygen-rich gas （TO ）, are integrated by the orthogonal experimental design method to investigate the performance of the shear coaxial injector. The gaseous hydrogen/oxygen at ambient temperature （GH2 /GO2 ）, and the hot hydrogen-rich gas/oxygen-rich gas are used here. The length of the combustion （LC ）, the average temperatures of the combustor wall （TW ）, and the faceplate （TF ） are selected as the indicators. The tendencies of the influences of injector parameters on the combustion performance and the heat load of the combustor for the GH2 /GO2 case are similar to those in the hot propellants case. However, the combustion performance in the hot propellant case is better than that in the GH2/GO2 case, and the heat load of the combustor is also larger than that in the latter case.