Effect of phosphorus content on interfacial heat transfer and film deposition behavior during the high-temperature simulation of strip casting

The interfacial wettability and heat transfer behavior are crucial in the strip casting of high phosphorus-containing steel.A hightemperature simulation of strip casting was conducted using the droplet solidification technique with the aims to reveal the effects of phosphorus content on interfacial wettability,deposited film,and interfacial heat transfer behavior.Results showed that when the phosphorus content increased from 0.014wt%to 0.406wt%,the mushy zone enlarged,the complete solidification temperature delayed from1518.3 to 1459.4℃,the final contact angle decreased from 118.4°to 102.8°,indicating improved interfacial contact,and the maximum heat flux increased from 6.9 to 9.2 MW/m2.Increasing the phosphorus content from 0.081wt%to 0.406wt%also accelerated the film deposition rate from 1.57 to 1.73μm per test,resulting in a thickened naturally deposited film with increased thermal resistance that advanced the transition point of heat transfer from the fifth experiment to the third experiment.

Challenges and opportunities in the production of magnesium parts by directed energy deposition processes

Mg-alloys have gained considerable attention in recent years for their outstanding properties such as lightweight,high specific strength,and corrosion resistance,making them attractive for applications in medical,aerospace,automotive,and other transport industries.However,their widespread application is hindered by their low formability at room temperature due to limited slip systems.Cast Mg-alloys have low mechanical properties due to the presence of casting defects such as porosity and anisotropy in addition to the high scrap.While casting methods benefit from established process optimization techniques for these problems,additive manufacturing methods are increasingly replacing casting methods in Mg alloys as they provide more precise control over the microstructure and allow specific grain orientations,potentially enabling easier optimization of anisotropy properties in certain applications.Although metal additive manufacturing(MAM)technology also results in some manufacturing defects such as inhomogeneous microstructural evolution and porosity and additively manufactured Mg alloy parts exhibit lower properties than the wrought parts,they in general exhibit superior properties than the cast counterparts.Thus,MAM is a promising technique to produce Mg alloy parts.Directed energy deposition processes,particularly wire arc directed energy deposition(WA-DED),have emerged as an advantageous additive manufacturing(AM)technique for metallic materials including magnesium alloys,offering advantages such as high deposition rates,improved material efficiency,and reduced production costs compared to subtractive processes.However,the inherent challenges associated with magnesium,such as its high reactivity and susceptibility to oxidation,pose unique hurdles in the application of this technology.This review paper delves into the progress made in the application of DED technology to Mg-alloys,its challenges,and prospects.Furthermore,the predominant imperfections,notably inhomogeneous microstructure evolution and porosity,observed in Mg-alloy components manufactured through DED are discussed.Additionally,the preventive measures implemented to counteract the formation of these defects are explored.

Prediction Model of Wax Deposition Rate in Waxy Crude Oil Pipelines by Elman Neural Network Based on Improved Reptile Search Algorithm

A hard problem that hinders the movement of waxy crude oil is wax deposition in oil pipelines.To ensure the safe operation of crude oil pipelines,an accurate model must be developed to predict the rate of wax deposition in crude oil pipelines.Aiming at the shortcomings of the ENN prediction model,which easily falls into the local minimum value and weak generalization ability in the implementation process,an optimized ENN prediction model based on the IRSA is proposed.The validity of the new model was confirmed by the accurate prediction of two sets of experimental data on wax deposition in crude oil pipelines.The two groups of crude oil wax deposition rate case prediction results showed that the average absolute percentage errors of IRSA-ENN prediction models is 0.5476% and 0.7831%,respectively.Additionally,it shows a higher prediction accuracy compared to the ENN prediction model.In fact,the new model established by using the IRSA to optimize ENN can optimize the initial weights and thresholds in the prediction process,which can overcome the shortcomings of the ENN prediction model,such as weak generalization ability and tendency to fall into the local minimum value,so that it has the advantages of strong implementation and high prediction accuracy.

Influence of O-O formation pathways and charge transfer mediator on lipid bilayer membrane-like photoanodes for water oxidation

Inspired by the function of crucial components in photosystemⅡ(PSⅡ),electrochemical and dyesensitized photoelectrochemical(DSPEC)water oxidation devices were constructed by the selfassembly of well-designed amphipathic Ru(bda)-based catalysts(bda=2,2'-bipyrdine-6,6'-dicarbonoxyl acid)and aliphatic chain decorated electrode surfaces,forming lipid bilayer membrane(LBM)-like structures.The Ru(bda)catalysts on electrode-supported LBM films demonstrated remarkable water oxidation performance with different O-O formation mechanisms.However,compared to the slow charge transfer process,the O-O formation pathways did not determine the PEC water oxidation efficiency of the dyesensitized photoanodes,and the different reaction rates for similar catalysts with different catalytic paths did not determine the PEC performance of the DSPECs.Instead,charge transfer plays a decisive role in the PEC water oxidation rate.When an indolo[3,2-b]carbazole derivative was introduced between the Ru(bda)catalysts and aliphatic chain-modified photosensitizer in LBM films,serving as a charge transfer mediator for the tyrosine-histidine pair in PSⅡ,the PEC water oxidation performance of the corresponding photoanodes was dramatically enhanced.

Study of bias voltage effect on the performance of ta-C coating prepared by high power impulse magnetron sputtering

The mechanical and frictional properties of ta-C coatings deposited on the substrate surface affect applications in the field of cutting tools and wear-resistant components.In this paper,the effect of bias parameters on the performance of ta-C coatings was investigated based on high power impulse magnetron sputtering(HiPIMS)technology.The results show that bias voltage has a significant effect on the deposition rate,structure,and wear resistance of the coating.In the range of bias voltage−50 V to−200 V,the ta-C coating performance was the best under bias voltage−150 V.The thickness reached 530.4 nm,the hardness value reached 35.996 GPa,and the bonding force in-creased to 14.2 N.The maximum sp3 bond content was 59.53% at this condition.

Pregnancy outcomes following supplementation of single dose GnRH agonist to sustain the luteal phase in antagonist fresh embryo transfer cycles:A multicentric prospective cohort study

Objective:To determine whether a single dose of gonadotropin-releasing hormone(GnRH)agonist administered subcutaneously in addition to the regular progesterone supplementation could provide a better luteal support in antagonist protocol fresh embryo transfer cycles.Methods:This prospective,multicentric,cohort study included total 140 women,70 in each group.Controlled ovarian stimulation was carried out as per fixed GnRH antagonist protocol.The trigger was given with hCG.In vitro fertilization/intracytoplasmic sperm injection(IVF/ICSI)was performed and day-3 embryos were transferred.Patients were divided into groups 1 and 2 based on computer generated randomization sheet.Six days following oocyte retrieval,group 1 received 0.2 mg decapeptyl subcutaneously in addition to regular progesterone support while group 2 received progesterone only.Luteal support was given for 14 days to both groups;if pregnancy was confirmed luteal support was continued till 12 weeks of gestation.The clinical pregnancy rate was the primary outcome.The implantation rate,miscarriage rate,live birth delivery rate,and multiple pregnancy rates were the secondary outcomes.Results:A total of 140 patients were analysed,70 in each group.Clinical pregnancy rates(47.1%vs.35.7%;P=0.17),implantation rates(23.4%vs.18.1%,P=0.24),live birth delivery rates(41.4%vs.27.1%,P=0.08),and multiple pregnancy rates(21.2%vs.16.0%,P=0.74)were higher in group 1 than in group 2.Group 1 had a lower miscarriage rate than group 2(5.7%vs.8.6%;P=0.75).However,these differences were not statistically significant between the two groups.Conclusions:Administration of a single dose of GnRH agonist in addition to regular natural micronized vaginal progesterone as luteal support in GnRH antagonist protocol cycles marginally improves implantation rates,clinical pregnancy rates,and live birth delivery rates.However,more studies with higher sample sizes are needed before any conclusive statements about GnRH agonist as luteal phase support can be made.

Investigation on the deposition rate and the dilution ratio of plasma surface welding

A new kind of plasma technology with both high deposition rate and low dilution ratio was developed under the calculation and analysis of the arc flame characteristics of plasma arc,the kinematics behavior of powder and powder's heating in the arc. Compared with normal plasma surfacing method, the idea using constricting nozzle with small orifice diameter, long plasma arc and increasing the distance from meeting point of the two beams of powder to workpiece, to achieve the goals of high deposition rate and low dilution ratio, was put forward here. In order to prove this idea, a set of experimental system was built up and obtained satisfied results including high deposition rate(more than 25 kg/h )and low dilution ratio(less than 5%). The success of this study offers a promising prospect for developing the powder plasma surface welding in China and may open a way to improve this technology further in efficiency and quality.

Spatial and temporal gradients in the rate of dust deposition and aerosol optical thickness in southwestern Iran

The southwestern Iran is one of the regions that are most prone to dust events.The objective of this study is the analysis of the spatial and temporal distributions of dust deposition rate as a key factor for finding the relative impact of the dust.First,the monthly mean aerosol optical thickness(AOT)from Moderate Resolution Imaging Spectroradiometer(MODIS)was analyzed and compared with the dust amount variations from ground deposition rate(GDR),and the results were further used to investigate the spatial and temporal distributions of dust events in southwestern Iran for the period between 2014 and 2015.Moving air mass trajectories,using the Hybrid Single-Particle Lagrangian Integrated Trajectory(HYSPLIT)model,were proven to be a discriminator of their local and regional origin.The results from GDR analysis produced a correlation coefficient between dust event history and deposition rates at dust magnitudes of>0.93 that is meaningful at the 95%confidence level.Furthermore,the deposition rates varied from 3 g/m2 per month in summer to 10 g/m2 per month in spring and gave insight into the transport direction of the dust.Within the same time series,AOT correspondences with MODIS on Terra in four aerosol thickness layers(clean,thin,thick,and strong thick)were shown in relation to each other.The deepest mixed layers were observed in spring and summer with a thickness of approximately 3500 m above ground level in the study area.Investigations of ground-based observations were correlated with the same variations for each aerosol thickness layer from MODIS images and they can be applied to discriminate layers of aeolian dust from layers of other aerosols.Together,dust distribution plots from AOT participated to enhance mass calculations and estimation deposition rates from the thick and strong thick aerosol thickness layers using the results from GDR.Despite all the advances of AOT,under certain circumstances,ground-based observations are better able to represent aerosol conditions over the study area,which were tested in southwestern Iran,even though the low number of observations is a commonly acknowledged drawback of GDR.

Selective Area Growth and Characterization of GaN Nanorods Fabricated by Adjusting the Hydrogen Flow Rate and Growth Temperature with Metal Organic Chemical Vapor Deposition

CaN nanorods are successfully fabricated by adjusting the flow rate ratio of hydrogen （H2）/nitrogen （N2） and growth temperature of the selective area growth （SAG） method with metal organic chemical vapor deposition （MOCVD）. The SAG template is obtained by nanospherical-lens photolithography. It is found that increasing the flow rate of 1-12 will change the CaN crystal shape from pyramid to vertical rod, while increasing the growth temperature will reduce the diameters of GaN rods to nanometer scale. Finally the CaN nanorods with smooth lateral surface and relatively good quality are obtained under the condition that the H2：N2 ratio is 1：1 and the growth temperature is 1030℃. The good crystal quality and orientation of GaN nanorods are confirmed by high resolution transmission electron microscopy. The cathodoluminescence spectrum suggests that the crystal and optical quality is also improved with increasing the temperature.

Tests on Application of Soil Magnetic and Integrated Gamma Ray TLD and TC Methods to the Exploration of Sandstone-Type Uranium Deposits

This paper introduces the test results of the soil magnetic survey and the integrated gamma-ray TLD and TC methods for sandstone-type uranium exploration and describes the prospecting mechanism. The tests have proved that these approaches have yielded good results on classifying the sedimentary facies, defining the redox transitional zones and reflecting deep mineralization information. They may probably become new methods on searching for sandstone-type uranium deposits.

Experimental study on microdeposition of the copper thin film by femtosecond laser-induced forward transfer

The morphologies of the deposited dots on the 40 nm-thick copper film by the femtosecond laser-induced forward transfer that depend on the irradiated laser fluence have been studied, and the variations of orderliness of the diameter of deposited dots on the quartz substrate and forward ablated dot on the donor substrate with increasing pulse fluence have been obtained experimentally. The experimental results show that a thinner copper film would generate larger-sized ablated dot and deposited dot at the threshold fluence for transfer. By x-ray diffraction measurement, it is demonstrated that the crystal form of the transferred copper films is unaltered and the size of the crystallites is diminished.

Lattice Boltzmann simulation of phase change and heat transfer characteristics in the multi-layer deposition

The metal droplets deposition method(MDDM)is a rapid prototyping technology,implemented via metallurgy bonding within droplets.The anisotropy of heat transfer and re-melting is caused by an asymmetric deposition process.A lattice Boltzmann method(LBM)model is established to predict the heat transfer and phase change in the multi-layer deposition.The prediction model is verified by the experimental temperature profiles in existing literature.The monitoring points are set to compare the temperature profiles,and decoupling analyze the heat transfer mechanism in different positions.The negative relationships between the re-molten volume of the temperature difference,as well as the influence of the dispositive position and the relative position of the adjacent component are observed and analyzed under the heat conduction.This work is helpful to choose the appropriate temperature conditions and the optimal dispositive method.

Optimization of the Deposition Rate of Tungsten Inert Gas Mild Steel Using Response Surface Methodology

In welding, so many factors contribute to good quality welds. The deposition rate is the rate of weld metal deposit at fusion zone during welding, which also is a key factors affecting the quality of welded joints. Too high or low deposition rate compromises the integrity of weld. This study was carried out with the aim of providing an approach for producing better weldments by optimizing and predicting deposition rate of low carbon steel using Response Surface Methodology (RSM). 30 sets of experiments were done, adopting the central composite experimental design. The tungsten inert gas welding equipment was used to produce the welded joints. Argon gas was supplied to the welding process to shield the weld from atmospheric interference. Mild steel coupons measuring 60 × 40 × 10 mm was used for the experiments. The results obtained show that the voltage and current have very strong influence on the deposition rate. The models developed possess a variance inflation factor of 1. And P-value is less than 0.05, indicating that the model is significant. The models also possessed a high goodness of fit with R2 (Coefficient of determination) values of 91%. The model produced numerically obtained optimal solution of current of 160.00 Amp, voltage of 20 volts and a gas flow rate of 17 L/min produces a welded material having deposition rate of 0.4637 kg/hr. This solution was selected by design expert as the optimal solution with a desirability value of 98.8%. A weld simulation using the optimum value obtained produced a weld with good quality.

THE CALCULATION OF RATE CONSTANT OF ELECTRON TRANSFER REACTION AT ELECTRODES

After the electron transfers from the metal electrode to the Fe3+(H2O)(6) ion, the free energy of activation of this electron transfer reaction is calculated, then using the transition probability which is calculated by the perturbed degeneration theory and the Fermi golden rule,, the rate constant is gotten. Compared with the experimental results, it is satisfactory.

Effects of Temperature on the Deposition Rate of Supersaturated Silicic Acid on Ca-type Bentonite Tsuyoshi Sasagawa, Taiji Chida and Yuichi Niibori

Na-type bentonite is commonly used as a tunnel backfilling material to prevent groundwater and radionuclide migration during the construction of a geological disposal system for high-level radioactive waste in Japan. However, host rock fractures with strong water flow can develop groundwater paths in the backfilling material. Especially, the alteration to Ca-type bentonite causes degradation of the barrier performance and accelerates the development of groundwater paths. Additionally, using cementitious materials gradually changes pH between 13 and 8. High alkaline groundwater results in high solubility of silicic acid; therefore, silicic acid is eluted from the host rock. Downstream, in the low alkaline area, the groundwater becomes supersaturated in silicic acid. This acid is deposited on Ca-type bentonite, thus leading to the clogging of the groundwater paths. In the present study, we investigate the silicic acid deposition rate on Ca-type bentonite under 288-323 K for depths greater or equal to 500 m. The results indicate that temperature does not affect the silicic acid deposition rate up to 323 K. However, in this temperature range, the deposition of silicic acid on Ca-type bentonite in backfilled tunnels results in clogging of the flow paths.

A Four-Level Theory on Energy Transfer of the Light-Harvesting Complex Ⅱ in PS Ⅱ in Higher Plants

With reference to the recent achivements about the structure, spectra and kinetics of light_harvesting complex (LHCⅡ) in PSⅡ of higher plants, a four_level model was provided to simulate the energy transfer process from LHC Ⅱ to the reaction center. On the basis of this model, a set of rate equation was established. Analysis of its algebra solution led to a general picture of energy transfer process in LHC Ⅱ of higher plants and the strong interaction among pigment molecules in this process. Based on the spectra, kinetics and biological structural data providing some information of energy transfer path and energy dissipation mechanism, it has been found that energy transfer mainly happened between the pigments whose energy level was most closely adjacent, the loss of energy had a close relation to the process of energy transfer and tended to increase with the decrease of energy level. The protective mechanism of antenna system was also discussed.

Mathematical model and magnetic-control mechanism of the stability of rotating spray transfer

To realize stable rotating spray transfer in the region of high constant current is the key of realizing high deposition rate MAG welding process without helium in shielding gas and extending the welding current range of traditional MAG welding process. In this paper, the magnetic control mechanism of the rotating spray transfer is stated and mathematical model is given. Theoretic basis is established, which implements high deposition rate MAG welding process with magnetic control instead of helium in shielding gas.

Effect of deposition rate on microstructure and mechanical properties of wire arc additive manufacturing of Ti-6Al-4V components

Wire arc additive manufacturing(WAAM)is a novel manufacturing technique by which high strength metal components can be fabricated layer by layer using an electric arc as the heat source and metal wire as feedstock,and offers the potential to produce large dimensional structures at much higher build rate and minimum waste of raw material.In the present work,a cold metal transfer(CMT)based additive manufacturing was carried out and the effect of deposition rate on the microstructure and mechanical properties of WAAM Ti-6Al-4V components was investigated.The microstructure of WAAM components showed similar microstructural morphology in all deposition conditions.When the deposition rate increased from 1.63 to 2.23 kg/h,the ultimate tensile strength(UTS)decreased from 984.6 MPa to 899.2 MPa and the micro-hardness showed a scattered but clear decline trend.

Numerical simulation of hydrothermal mineralization associated with simplified chemical reactions in Kaerqueka polymetallic deposit, Qinghai, China

The Kaerqueka polymetallic deposit, Qinghai, China, is one of the typical skarn-type polymetallic ore deposits in the Qimantage metallogenic belt. The dynamic mechanism on the formation of the Kaerqueka polymetallic deposit is always an interesting topic of research. We used the finite difference method to model the mineralizing process of the chalcopyrite in this region with considering the field geological features, mineralogy and geochemistry. In particular, the modern mineralization theory was used to quantitatively estimate the related chemical reactions associated with the chalcopyrite formation in the Kaerqueka polymetallic deposit. The numerical results indicate that the hydrothermal fluid flow is a key controlling factor of mineralization in this area and the temperature gradient is the driving force of pore-fluid flow. The metallogenic temperature of chalcopyrite in the Kaerqueka polymetallic deposit is between 250 and 350 ℃. The corresponding computational results have been verified by the field observations. It has been further demonstrated that the simulation results of coupled models in the field of emerging computational geosciences can enhance our understanding of the ore-forming processes in this area.

Analysis on Suspended Sediment Deposition Rate for Muddy Coast of Reclaimed Land

A new expression for calculating suspended fine-sediment deposition rate is developed based on theoretic analysis and experiments. The resulting equation is applied to simulation of fine sediment deposition in the reclaimed land in the Hangzhou Bay, China. The hydrodynamic environment in this area is solved by use of a long wave model, which gives the 2D-velocity field and considers bathymetric changes due to fine sediment deposition. The expression is proved convenient to use in engineering practice, and the predicted deposition rate agrees with the annual data available from field measurements from the first year to the third year after the construction of the long groin as a reclaiming method.