Development of Valve Steel for Internal Combustion Engine in China

This paper first briefly introduces the history of the development of China valve steel from mainly adopting valve steel from the former Soviet Uinoin in the fifties, manufacturing by herself in the sixties, to introducing advanced valve steel from other countries and instituting Chinese valve steel system since the seventies.The demand of valve steel for China internal combustion engine including material specification and quantity required at present is discussed. The principal difficulties being faced with in the development of China valve steel at the moment are put forward. Finally, a detailed discussion is made on the development of China valve steel with suggstions of developing 5Cr8Si2 and MF811 martensitic steels, 21 2N austenitic steel used for gasoline engine, 23 8N austenitic steel used for diesel engine, 21 4NWNb high strength austenitic steel and LF2 and LF4 for valve alloy.[WT5”BZ〗

STEADY-STATE AND IDLE OPTIMIZA-TION OF INTERNAL COMBUSTION ENGINE CONTROL STRATEGIES FOR HYBRID ELECTRIC VEHICLES

A novel steady-state optimization （SSO） of internal combustion engine （ICE） strategy is proposed to maximize the efficiency of the overall powertrain for hybrid electric vehicles, in which the ICE efficiency, the efficiencies of the electric motor （EM） and the energy storage device are all explicitly taken into account. In addition, a novel idle optimization of ICE strategy is implemented to obtain the optimal idle operating point of the ICE and corresponding optimal parking generation power of the EM using the view of the novel SSO of ICE strategy. Simulations results show that potential fuel economy improvement is achieved relative to the conventional one which only optimized the ICE efficiency by the novel SSO of ICE strategy, and fuel consumption per voltage increment decreases a lot during the parking charge by the novel idle optimization of ICE strategy.

Non-linear Torsional Vibration Characteristics of an Internal Combustion Engine Crankshaft Assembly

Crankshaft assembly failure is one of the main factors that affects the reliability and service life of engines.The linear lumped mass method,which has been universally applied to the dynamic modeling of engine crankshaft assembly,reveals obvious simulation errors.The nonlinear dynamic characteristics of a crankshaft assembly are instructionally significant to the improvement of modeling correctness.In this paper,a general expression for the non-constant inertia of a crankshaft assembly is derived based on the instantaneous kinetic energy equivalence method.The nonlinear dynamic equations of a multi-cylinder crankshaft assembly are established using the Lagrange rule considering nonlinear factors such as the non-constant inertia of reciprocating components and the structural damping of shaft segments.The natural frequency and mode shapes of a crankshaft assembly are investigated employing the eigenvector method.The forced vibration response of a diesel engine crankshaft assembly taking into account the non-constant inertia is studied using the numerical integral method.The simulation results are compared with a lumped mass model and a detailed model using the system matrix method.Results of non-linear torsional vibration analysis indicate that the additional excitation torque created by non-constant inertia activates the 2nd order rolling vibration,and the additional damping torque resulting from the non-constant inertia is the main nonlinear factor.The increased torsional angular displacement evoked by the high order excitation torque relates to the non-constant inertia.This research project is aimed at improving nonlinear dynamics theory,and the confirmed nonlinear parameters can be used for the structure design of a crankshaft assembly.

NO_x emission characteristics of hydrogen internal combustion engine

To study the economic advantages of hydrogen internal combustion engine, an experimen- tal study was carried out using a 2.0 L port fuel-injected （PFI） hydrogen internal combustion engine. Influences of fuel-air equivalence ratio φ, speed, and ignition advance angle on heat efficiency were determined. Test results showed that indicated thermal efficiency （ ITE ） firstly increased with fuel- air equivalence ratio, achieved the maximum value of 40. 4% （ φ = 0.3 ）, and then decreased when was more than 0. 3. ITE increased as speed rises. Mechanical efficiency increased as fuel-air equiva- lence ratio increased, whereas mechanical efficiency decreased as speed increased, with maximum mechanical efficiency reaching 90%. Brake thermal efficiency （BTE） was influenced by ITE and me- chanical efficiency, at the maximum value of 35% （φ =0.5, 2 000 r/min）. The optimal ignition ad- vance angle of each condition resulting in the maximum BTE was also studied. With increasing fuel- air equivalence ratio, the optimal ignition angle became closer to the top dead center （ TDC ）. The test results and the conclusions exhibited a guiding role on hydrogen internal combustion engine opti- mization.

Research on Simulation and Prediction of Internal Combustion Engine Structural Acoustic Radiation

With the purpose of efficiently predicting structural radiated noise of internal combustion engine（I.C.E.）,a new simulation technique is introduced,which is an approach based on boundary element method （BEM）,acoustic transfer vector（ATV） technique and coupled boundary element model and finite element model （BEM-FEM） approach.Analyses of vibration exciting loads,computing structural dynamic characteristics and dynamic responses have led to theoretical results,which are tested on an L6 diesel engine to validate this proposed technique in engineering practice.

Establishment of a CouplingModel for the Prediction of Heat Dissipation of the Internal Combustion Engine Based on Finite Element

The aerodynamics and heat transfer performance in the rear-mounted automobile cabin have an important influence on the engine’s safety and the operational stability of the automobile.The article uses STARCCM and GT-COOL software to establish the 3D wind tunnel model and engine cooling system model of the internal combustion engine.At the same time,we established a 3D artificial coupling model through parameter transfer.The research results show that the heat transfer coefficient decreases with the increase of the comprehensive drag coefficient of the nacelle.This shows that the cabin flow field has an important influence on the heat transfer coefficient.Themainstream temperature rise of the engine room increases with the increase of the engine load.It is proved that vehicle speed affects the amount of heat dissipation of the engine room internal combustion engine under certain load conditions.The article provides a more effective and fast calculation method for the research on the heat dissipation of the internal combustion engine and the optimization of the cooling system equipment.

Fault Identification of Internal Combustion Engine based on Support Vector Machine and Fuzzy Neural Network

The internal combustion engine is the main power source of current large⁃scale machinery and equipment.Overhaul and maintenance of its faults are important conditions for ensuring the safe and stable operation of machinery and equipment,and the identification of faults is a prerequisite.Therefore,the fault identification of internal combustion engines is one of the important directions of current research.In order to further improve the accuracy of the fault recognition of internal combustion engines,this paper takes a certain type of internal combustion engine as the research object,and constructs a support vector machine and a fuzzy neural network fault recognition model.The binary tree multi⁃class classification algorithm is used to determine the priority,and then the fuzzy neural network is verified.The feasibility of the model is proved through experiments,which can quickly identify the failure of the internal combustion engine and improve the failure processing efficiency.

Influence of Valve's Characteristic on Total Performance of Three Cylinders Internal Combustion Water Pump

Intenal combustion pump （ICP） is a new type power device turning the thermal energy from fuel combustion into fluid pressure energy. Three cylinders prototype has just been developed. The study on the influence of valve＇s characteristic on ICP＇s total performance will found the base for its optimum design. Based on the theoretical and testing fruits of single cylinder prototype, the performance of the valves and complete appliance of the latest is simulated. When the natural frequency of valves is approximately to the round number times of the working frequency, volumetric efficiency is seriously low. The nominal rotational speed of the prototype is nearly to the speed where the volumetric efficiency is lowest, which is harmful to the normal work of ICP, so further structure optimization of valves should be carried out. The change of volumetric efficiency has great influence on the fuel consumption rate, output flow, effective thermal efficiency, effective power, and so on, but little on output pressure.

Simulation and Experiment for Oxygen-enriched Combustion Engine Using Liquid Oxygen to Solidify CO2

For capturing and recycling of CO2 in the internal combustion engine, Rankle cycle engine can reduce the exhaust pollutants effectively under the condition of ensuring the engine thermal efficiency by using the techniques of spraying water in the cylinder and optimizing the ignition advance angle. However, due to the water spray nozzle need to be installed on the cylinder, which increases the cylinder head design difficulty and makes the combustion conditions become more complicated. In this paper, a new method is presented to carry out the closing inlet and exhaust system for internal combustion engines. The proposed new method uses liquid oxygen to solidify part of cooled CO2 from exhaust system into dry ice and the liquid oxygen turns into gas oxygen which is sent to inlet system. The other part of CO2 is sent to inlet system and mixed with oxygen, which can reduce the oxygen-enriched combustion detonation tendency and make combustion stable. Computing grid of the IP52FMI single-cylinder four-stroke gasoline-engine is established according to the actual shape of the combustion chamber using KIVA-3V program. The effects of exhaust gas recirculation （EGR） rate are analyzed on the temperatures, the pressures and the instantaneous heat release rates when the EGR rate is more than 8%. The possibility of enclosing intake and exhaust system for engine is verified. The carbon dioxide trapping device is designed and the IP52FMI engine is transformed and the CO2 capture experiment is carried out. The experimental results show that when the EGR rate is 36% for the optimum EGR rate. When the liquid oxygen of 35.80-437.40 g is imported into the device and last 1-20 min, respectively, 21.50-701.30 g dry ice is obtained. This research proposes a new design method which can capture CO2 for vehicular internal combustion engine.

Full Cycle Cold Flow Analysis of the Effect of Twin Swirl Combustion Chamber Design in a Diesel Engine

New designs and adaptation methods are experimented to ensure compliance to ever increasing emissions and efficiency requirements of modern diesel engines. Piston head structure which influences the mixing rate and timing of the fuel within in the combustion chamber is known to enable increase in combustion efficiency and thus lower emission rates. In this paper, computation analysis of flow within a diesel engine cylinder with a twin swirl combustion chamber design throughout a full cycle is presented. The results obtained indicate that the effect of the twin swirl combustion chamber on the cold flow conditions is noteworthy and further analysis together with experiments may reveal information that may prove to be useful in further new designs.

Energy Management Optimization Based on Aging Adaptive Functional State Model of Battery for Internal Combustion Engine Vehicles

This paper presents an energy management optimization system based on an adaptive functional state model of battery aging for internal combustion engine vehicles(ICEVs).First,the functional characteristics of batteries in ICEVs are investigated.Then,an adaptive functional state model is proposed to represent battery aging throughout the entire battery service life.A battery protection scheme is developed,including over-discharge and graded over-current protection to improve battery safety.A model-based energy management strategy is synthesized to comprehensively optimize fuel economy,battery life preservation,and vehicle performance.The performance of the proposed scheme was examined under comprehensive test scenarios based on field and bench tests.The results show that the proposed energy management algorithm can effectively improve fuel economy.

Fault Diagnosis for IC Engines Using Wavelet Packet and Image Processing

There are few applications of image processing technology for diagnosing andstate monitoring for internal combustion (IC) engines, which is discussed in detail in this paper.The time-frequency distribution images of cylinder head vibration signals are obtained bydecomposing them with a wavelet packet algorithm. It is the first time that we look attime-frequency distribution images from the point of images. Based on this, a new method forapplying image processing technology for diagnosing and state monitoring for internal combustionengines is presented in this paper. A valve fault diagnosis model is set up by image matching, whichis realized on a four-stroke, six-cylinder diesel engine. At the same time, some notes arepresented in this paper. It has been proved that it is of no good effect to diagnose with histogramsof time-frequency images generated by cylinder head vibration signals that have been processed witha wavelet packet algorithm. The reason is given in this paper. Comparisons of diagnosing effect arecarried out between noise-added signals and original signals. It has little effect on diagnosingresults after signals have been added with noise. The results show that this method has a clearphysical meaning and is of good engineering practicability, feasibility, good precision and highspeed.

Assessments on emergy and greenhouse gas emissions of internal combustion engine automobiles and electric automobiles in the USA

Increasing energy consumption in the transportation sector results in challenging greenhouse gas(GHG)emissions and environmental problems.This paper involved integrated assessments on GHG emissions and emergy of the life cycle for the internal combustion engine(ICE)and electric automobiles in the USA over the entire assumed fifteen-year lifetime.The hotspots of GHG emissions as well as emergy indices for the major processes of automobile life cycle within the defined system boundaries have been investigated.The potential strategies for reducing GHG emissions and emergy in the life cycle of both ICE and electric automobiles were further proposed.Based on the current results,the total GHG emissions from the life cycle of ICE automobiles are 4.48 E+07 kg CO2-e which is320 times higher than that of the electric automobiles.The hotspot area of the GHG emissions from ICE and electric automobiles are operation phase and manufacturing process,respectively.Interesting results were observed that comparable total emergy of the ICE automobiles and electric automobiles have been calculated which were 1.54 E+17 and 2.20 E+17 sej,respectively.Analysis on emergy index evidenced a better environmental sustainability of electric automobiles than ICE automobiles over the life cycle due to its higher ESI.To the authors’knowledge,it is the first time to integrate the analysis of GHG emissions together with emergy in industrial area of automobile engineering.It is expected that the integration of emergy and GHG emissions analysis may provide a comprehensive perspective on eco-industrial sustainability of automobile engineering.

Exergy Analysis of Organic Rankine Cycles with Zeotropic Working Fluids

Waste heat recovery is one of the possible solutions to improve the efficiency of internal combustion engines.Instead of wasting the exhaust stream of an energy conversion system into the environment,its residual energy content can be usefully recovered,for example in Organic Rankine Cycles(ORC).This technology has been largely consolidated in stationary power plants but not yet for mobile applications,such as road transport,due to the limitations in the layout and to the constraints on the size and weight of the ORC system.An ORC system installed on the exhaust line of a bus powered by a natural gas spark ignition engine has been investigated.The thermal power available at engine exhaust has been evaluated by measuring gas temperature and mass flow rate during real driving operation.The waste thermal power has been considered as heat input for the ORC plant simulation.A detailed heat exchanger model has been developed because it is a crucial component for the ORC performance.The exergy analysis of the ORC was performed comparing different working fluids:R601,R1233zd(E)and two zeotropic blends of the two organic pure fluids.The model allowed the evaluation of the ORC produced energy over the driving cycle and the potential benefit on the engine efficiency.

Comparison of different techniques for time-frequency analysis of internal combustion engine vibration signals

In this study,we report an analysis of cylinder head vibration signals at a steady engine speed using short-time Fourier transform(STFT).Three popular time-frequency analysis techniques,i.e.,STFT,analytic wavelet transform(AWT) and S transform(ST),have been examined.AWT and ST are often applied in engine signal analyses.In particular,an AWT expression in terms of the quality factor Q and an analytical relationship between ST and AWT have been derived.The time-frequency resolution of a Gaussian function windowed STFT was studied via numerical simulation.Based on the simulation,the empirical limits for the lowest distinguishable frequency as well as the time and frequency resolutions were determined.These can provide insights for window width selection,spectrogram interpretation and artifact identification.Gaussian function windowed STFTs were applied to some cylinder head vibration signals.The spectrograms of the same signals from ST and AWT were also determined for comparison.The results indicate that the uniform resolution feature of STFT is not necessarily a disadvantage for time-frequency analysis of vibration signals when the engine is in stationary state because it can more accurately localize the frequency components excited by transient excitations without much loss of time resolution.

Experimental and Numerical Studies of a Microscale Internal Combustion Swing Engine(MICSE)

In this paper,the operation characteristics of a microscale internal combustion swing engine(MICSE)were investigated experimentally and numerically.The energy flow path of MICSE was comprehensively analyzed based on the first law of thermodynamics.The accuracy of zero-dimensional model was verified by experiments.The indicative thermal efficiency of the engine increases first and then decreases with the increase of equivalent ratio or ignition advance angle.The results show that there exists an optimum equivalent ratio and ignition advance angle during operation.The maximum efficiency of the engine reaches 12.5%when the equivalent ratio and ignition advance angle are 0.8 and−0.553,respectively.MICSE can operate normally when the equivalent ratio is greater than 0.6.The peak value of net heat release rate lags behind that of pressure change,which is different from the conventional crank engine.Experimental and simulation results show that the leakage of MICSE is serious,and it is the main loss of MICSE.The order of energy terms is as follows:leakage loss>exhaust loss>heat loss>indicative work.

Internal Combustion Engine as a New Source for Enhancing Distribution System Resilience

Enhancing distribution system resilience is a new challenge for researchers.Supplying distribution loads,especially the residential customers and high-priority loads after disasters,is vital for this purpose.In this paper,the internal combustion engine(ICE)vehicles are firstly introduced as valuable backup energy sources in the aftermath of disasters and the use of this technology is explained.Then,the improvement of distribution system resilience is investigated through supplying smart residential customers and injecting extra power to the main grid.In this method,it is assumed that the infrastructure of distribution system is partially damaged(common cases)and it can be restored in less than one day.The extra power of residential customer can be delivered to other loads.A novel formulation for increasing the injected power of the smart home to the main grid using ICE vehicles is proposed.Moreover,the maximum backup duration in case of extensive damages in the distribution system is calculated for some commercial ICE vehicles.In this case,the smart home cannot deliver extra energy to the main grid because of its survivability.Simulation results demonstrate the effectiveness of the proposed method for increasing backup power during power outages.It is also shown that ICE vehicles can supply residential customers for a reasonable amount of time during a power outage.

Finite Element Modeling and Modal Analysis of Complicated Structure with Bolted Joints

A contact bolt model is proposed as a new modeling technique to investigate the complex structure with bolted joints for modal analysis and compared with the coupled bolt model, and the test results are given. Among these models, the coupled bolt model provides the best accurate responses compared with the experimental results. The contact bolt model shows the best effectiveness and usefulness in view of operational time. The bolt models proposed in this study are adopted for a dynamic characteristic analysis of a large diesel engine consisting of several parts which are connected by many bolts. The dynamic behavior of the entire engine structure was investigated by experiment. The coupled bolt model and the contact bolt model were applied to model the assembly of engine with high preload. The experimental results are in good agreement with the finite element method （FEM） results. Compared with the other models, the contact bolt model presented in this paper is more effective and useful in view of operational time and experience of analysts.

Mesh Generation and Dynamic Mesh Management for KIVA-3V

To improve mesh quality for KIVA-3V a method has been developed for rapid mesh generation and dynamic mesh management with moving valves for internal combustion engines. Two phases are included in rapid mesh generation： the initial mesh generation and the mesh pre-treatment. In the second step （pre-treatment）, the connectivity of those cells is generated by a new algorithm added to the KIVA-3V code after the initial mesh generated. In dynamic mesh management phase, a new rezoning algorithm is developed and the basic principle is that the rezoning starts from the moving part. The movement of the adjustment is treated as an ＂earth quake wave＂ propagating to the surrounding vertexes. The amount of coordinate adjustment of the surrounding vertexes is determined by the movement of the epicenter and the distance between the vertexes and the ＂epicenter＂. Finally, a real IC engine mesh is generated and managed aceording to the new method. It gives a new theory and a new method for creating and managing the mesh in IC engine.