Metal Flowing of Involute Spline Cold Roll-beating Forming

The present research on involute spline cold roll-beating forming is mainly about the principles and motion relations of cold roll-beating,the theory of roller design,and the stress and strain field analysis of cold roll-beating,etc.However,the research on law of metal flow in the forming process of involute spline cold roll-beating is rare.According to the principle of involute spline cold roll-beating,the contact model between the rollers and the spline shaft blank in the process of cold roll-beating forming is established,and the theoretical analysis of metal flow in the cold roll-beating deforming region is proceeded.A finite element model of the spline cold roll-beating process is established,the formation mechanism of the involute spline tooth profile in cold roll-beating forming process is studied,and the node flow tracks of the deformation area are analyzed.The experimental research on the metal flow of cold roll-beating spline is conducted,and the metallographic structure variation,grain characteristics and metal flow line of the different tooth profile area are analyzed.The experimental results show that the particle flow directions of the deformable bodies in cold roll-beating deformation area are determined by the minimum moving resistance.There are five types of metal flow rules of the deforming region in the process of cold roll-beating forming.The characteristics of involute spline cold roll-beating forming are given,and the forming mechanism of involute spline cold roll-beating is revealed.This paper researches the law of metal flow in the forming process of involute spline cold roll-beating,which provides theoretical supports for solving the tooth profile forming quality problem.

EFFECT OF INVOLUTE CONTACT RATIO ON THE DYNAMIC PERFORMANCE OF SPUR GEAR WITH NOTOOTH PROFILE MODIFICATION

The effect of involute contact ratio on the torsional vibration behavior ofspur gear-pair is studied analytically through a mass-spring model. The tooth stiffness in model notonly has a relation with time, as many prior studies presented, but, more important, with involutecontact ratio (ICR) as well. The ICR embodies its impact on the spur gear's dynamic performancethrough changing the proportion of tooth stiffness when there are n+1 teeth in contact to toothstiffness when there are n teeth in contact. A couple of curves about impact of ICR on the gear'sdynamic performance are presented, and they clearly demonstrate that the model can accuratelydescribe the effects of ICR on dynamic transmission error. Finally, some conclusions useful toreduce vibration and noise of gear-pair are proposed.

Effects of Comprehensive Eccentricity of Involute Cam on Gear Profile Deviations

The manufacturing accuracy of ultra-precision master gears signifies the technological capability of the ultra-precision gear.Currently,there is little report about the manufacturing technologies of ultra-precision master gears at home and aboard.In order to meet the requirement of grinding ultra precision master gear,the gear grinder with flat-faced wheel Y7125 is chosen as the object machine tool and the geometric model of its precision generating part,the involute cam,is established.According to the structure of the involute cam,the effective working section and its adjustable range of the cam are determined,and the mathematical expressions of the effects of comprehensive eccentricity of the involute cam on gear profile deviations are derived.According to the primary harmonic trends of the deviation curve,it is shown that gear profile form and slope deviations in different work generating sections of the involute cam are different which the latter changes with the cam eccentricity obviously.Then,the issues of extreme values and methods of error compensation are studied and the conclusion that large adjustable range is benefit to search the optimal involute-cam section which is responding to the minimum gear profile deviations is obtained.A group of examples are calculated by choosing master gears with d=120 mm and m=2-6 mm and an involute cam with base diameter djcam =117 mm.And it is found that the maximum gear profile deviation counts for no more than 5% of the cam eccentricity after error compensation.A gear-grinding experiment on the master gear with m=2 mm is conducted by choosing different sections of the involute cam and the differences of gear profile deviations then the existence of the cam eccentricity are verified.The research discloses the rule of gear profile deviations caused by the comprehensive eccentricity of the involute cam and provides the theoretical guidance and the processing methods for grinding profile of the ultra precision master gear.

Numerical simulation of involutes spline shaft in cold rolling forming

Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.

STUDY ON THE LUBRICATION FACTOR OF INVOLUTE SPUR GEARS

Based on a lot of numerical solutions to the problems of the thermalnon-Newtonian elastohydrodynamic lubrication and some fatigue tests with rollers, the lubricationfactor of involute spur gears (called gear for short) is investigated. The results suggest that gearlubrication effects bear close relations to a dimensionless parameter D which is syntheticallydetermined by gearing rotational speed, load, material, dimension and lubricant viscosity. When D<=8, the gear fatigue life increases as the lubricant viscosity is increased; When D>8, however, thelife decreases with the viscosity addition, which is in marked contrast to the lubrication factorZ_L recommended by the International Standard for Computing Cylindrical Gear Strength. At the end, aset of formulae for calculating gear lubrication factors suitable for different working conditionsare advanced.

Oil Film Stiffness of Double Involute Gears Based on Thermal EHL Theory

Lubrication failure is one of the main failure forms of gear failure.Time varying meshing stiffness is an important factor affecting the dynamic behavior of gears.However,the influence of oil film stiffness is usually ignored in the research process.In this paper,according to the meshing characteristics of double involute gears,based on the non-Newtonian thermal EHL theory,a new calculation method of normal and tangential oil film stiffness for double involute gears is established by the idea of subsection method.The oil film stiffness difference between double involute gears and common involute gears is analyzed,and the influence of tooth waist order parameters,working conditions,and thermal effect on the oil film stiffness are studied.The results reveal that there are some differences between normal and tangential oil film stiffness between double involute gears and common involute gears,but there is little difference.Compared with the torque,rotation speed and initial viscosity of the lubricating oil,the tooth waist order parameters have less influence on the oil film stiffness.Thermal effect has a certain influence on normal and tangential oil film stiffness,which indicates that the influence of thermal effect on the oil film can not be ignored.This research proposes a calculation method of normal and tangential oil film stiffness suitable for double involute gears,which provides a theoretical basis for improving the stability of the transmission.

Characteristic of involute slope modification of asymmetric spur gear

The meshing characteristic of asymmetric involute spur gear was studied, the equations of the geometric shape of the asymmetric gear for both sides were deduced, and the equations of contact ratio and the key points of contact were also obtained.Meanwhile, an involute slope modification method considering the effects of static transmission errors was proposed based on the meshing properties. The characteristic of the involute slope modification was analyzed by changing different modification parameters.The mesh stiffness and synthetic mesh stiffness of unmodified and modified asymmetric spur gears were investigated. Furthermore,the spectrums of synthetic mesh stiffness under different modification parameters were compared. Research results showed that the modification parameters influence the meshing performance of gear pairs, and the proposed modification method was feasible to improve the transmission performance of gear pairs with appropriate modification parameters.

The Comparison of Different Degree of Convexity and 3D Modeling of Involute Hyperbolic Arch Dam

Because of good quality of compressive resistance, the hyperbolic arch dam is being increasingly applied to engineering projects. In order to satisfy the needs of compressive resistance under the conditions of high water pressure, a stress analysis is required for the dam. During the stress analysis process however, due to the complexity of the three-dimensional modeling, it is very hard to form a model. Therefore, the stress analysis process is a barrier for the arch dam. In this article, based on the research of the new line-type arch dam, a mathematical model in different degree of convexity conditions of the dam is established; using the C ＋ ＋ language program, a computer three-dimensional model simulation is realized on AutoCAD. The accurate three-dimensional model is providing a finite element optimization design of the involute hyperbolic arch dam for the next step.

EFFICIENCY OF INVOLUTE GEAR DRIVES WITH UNDERCUT PINIONS USED IN WRIST WATCHES

In wrist watches gear drives with undercut pinions are used. Those pinions have got a tooth number as few as 5—7. The efficiency of such gear drives is important because of the limited energy supply. The mean efficiency of gear drives can be expressed as Em=1/（φ2-φ1）（integral from φ1 to φ2（E（φ）dφ）） in which 01, <sub>2 are the approach angle and the recess angle respectively. In the discussion we assume that the friction coefficient between the two tooth flanks is constant because the sliding speed is relatively low in wrist watches and the main purpose is to find out the relation between gear parameters and its efficiency rather than to calculate the exact value of the efficiency. In normal conditions o1 and o2 can be found from the gear geometry without much difficulty. However when the pinion is an undercut one we have to first find the forming diameter where the involute profile starts. In this paper equations for the computation of the efficiency and the contact ratio of those gear drives are discussed.

Load distribution of involute gears along time-varying contact line

Base on the theory of energy minimization, a numerical algorithm is established to calculate load distribution, and the relationship curve of spur gear load distribution is obtained, and the load distribution ratio changes from 033 to 067 in double contact zone. This theory is adopted to compute the load distribution of helical gear along time-varying contact line, and the load distribution varies with the instantaneous position of the meshing point and the length of contact line, and the maximum value of load appears at the pitch point. Compared with the load distribution results, the helical gear changes more smoothly than spur gear. The load distribution provides a basis for calculate tooth bending deformation and critical stress.

TRANSMISSION MOMENTARY EFFICIENCY BASED ON THE D'ALEMBERT-LAGRANGE EQUATION FOR INVOLUTES GEARS

The D'Alembert-Lagrange equation is introduced and used to derive theformulas of momentary efficiency for external gearing of standard involutes spur gears. The gearingswith correct and increased center distance are discussed. The momentary efficiency formula iscalculated and analyzed using software Matlab. The derived formula of momentary efficiency is alsocompared with the traditional formula.

A New Method for Calculating Inverse Involute Functions with High Precision

Two equations are presented for calculating inverse involute functions. Precise values can be obtained easily with an ordinary calculator.

EXPERIMENTAL STUDY ON OPEN－DIE COLD EXTRUSION FORMING TECHNIQUE FOR INVOLUTESPLINE SHAFTS

The deformation principles of the steady- state and the unsteady一state of open- die cold extrusion for involute spline shafts are analyzed by means of experiments. On one hand,based on the deformation principles of the steady- state, data for determining structural parameters of the die, the size of the billet and the constraint condition of this technique are given. On the other hand, according to the principles of the unsteady- state, data for modifying the shapes and sizes of the bil- lets are provided.

基于改进YOLOv7-tiny的高空作业人员安防装备检测算法

针对现有高空作业人员安防装备检测算法参数量较大且检测目标相对单一,难以适应复杂的高空作业场景等问题,提出一种基于改进YOLOv7-tiny的高空作业人员安防装备检测算法。首先,将主干网络重新设计为更轻量的YOLOv7-FasterNet,并调整空间金字塔池化结构,实现模型参数量的压缩;其次,在ELAN-L模块中扩展梯度传输路径的分支,解决了模型压缩造成的通道信息缺失问题,提升了特征信息的提取能力;最后,将网络中下采样部分替换为Involution模块,降低参数冗余,增强网络对全局的捕获能力。实验结果表明,改进的YOLOv7-tiny算法能够更好地适应复杂高空作业场景,在开源数据集上具备良好的性能。该算法的平均检测精度达到94.7%,较原模型提升1.5%,参数量较原模型下降11.6%,实验结果验证了算法改进措施的有效性。

基于IViT的锂离子电池健康状态估计

准确预测锂离子电池的健康状态(SOH)至关重要。针对电池单个周期的不同阶段退化机制存在差异和实际运用场景下数据获取不完整等挑战,提出一种基于Involution-Vision Transformer(IViT)的锂离子电池SOH估计方法。从电压时间曲线中自动提取能有效表征锂离子电池退化信息的特征,使用Involution模块在不同位置上自适应地分配权重,利用Vision Transformer学习不同阶段的高级特征表示并捕获全局依赖关系。实验结果表明,IVIT的预测误差在0.5%左右,且当整体数据缺失50%的情况下误差仅为2%左右,证明了所提方法的有效性和稳定性。

Application of Isogeometric Analysis Method in Three-Dimensional Gear Contact Analysis

Gears are pivotal in mechanical drives,and gear contact analysis is a typically difficult problem to solve.Emerging isogeometric analysis(IGA)methods have developed new ideas to solve this problem.In this paper,a threedimensional body parametric gear model of IGA is established,and a theoretical formula is derived to realize single-tooth contact analysis.Results were benchmarked against those obtained from commercial software utilizing the finite element analysis(FEA)method to validate the accuracy of our approach.Our findings indicate that the IGA-based contact algorithmsuccessfullymet theHertz contact test.When juxtaposed with the FEA approach,the IGAmethod demonstrated fewer node degrees of freedomand reduced computational units,all whilemaintaining comparable accuracy.Notably,the IGA method appeared to exhibit consistency in analysis accuracy irrespective of computational unit density,and also significantlymitigated non-physical oscillations in contact stress across the tooth width.This underscores the prowess of IGA in contact analysis.In conclusion,IGA emerges as a potent tool for addressing contact analysis challenges and holds significant promise for 3D gear modeling,simulation,and optimization of various mechanical components.

基于改进SSD的钢材表面缺陷检测

工业生产过程中,钢材表面缺陷的检测对于钢材的质量控制发挥着十分重要的作用,针对钢材表面缺陷检测中存在的检测精度低、检测速度慢等问题,提出了一种钢材表面缺陷检测的改进SSD算法。在所提算法中,采用Transformer多头注意力机制模块代替原SSD结构中的Conv5_1层,以提高小目标检测的能力;原SSD结构中的Conv7操作替换为Involution算子操作,以减少运算的参数量;对网络结构进行特征融合处理,以更全面地检测特征图中所包含的信息。利用NEU-DET数据集进行实验,实验结果表明改进后的SSD算法是有效的,可以高效检测到钢材表面的小目标缺陷,相比改进前平均检测精度提高了4.5%,检测速度提高了13.6%。

一种基于Involution卷积的三维人体重建方法

针对从视频中恢复三维人体模型运动序列时,由于图像特征提取能力有限而导致三维人体模型运动序列重建效果不佳的问题,提出了一种基于Involution卷积的三维人体重建方法。首先为了引入自注意力机制,在ResNet50网络结构中加入Involution算子,获取视频图像帧的特征向量,然后使用姿态估计网络和形状估计网络获取人体姿势以及形状参数,最后使用蒙皮多人线性模型(skinned multi-person linear model, SMPL)生成三维人体模型的运动序列。在三维姿态户外数据集(3D pose in the wild, 3DPW)上与视频人体姿态形状估计推理(video inference for body pose and shape estimation, VIBE)方法以及时间一致性网格恢复(temporally consistent mesh recovery, TCMR)方法进行对比实验,平均精度相比于VIBE、TCMR分别提升了3.1%、0.7%,能够为运动捕捉、三维人体动画制作等工作提供更为准确的三维人体模型。

基于弱监督数据集的猪只图像实例分割

在智慧养殖研究中,基于深度学习的猪只图像实例分割方法,是猪只个体识别、体重估测、行为识别等下游任务的关键。为解决模型训练需要大量的逐像素标注图像,以及大量的人力和时间成本的问题,采用弱监督猪只分割策略,制作弱监督数据集,提出一种新的特征提取骨干网络RdsiNet:首先在ResNet-50残差模块基础上引入第2代可变形卷积,扩大网络感受野;其次,使用空间注意力机制,强化网络对重要特征的权重值;最后引入involution算子,借助其空间特异性和通道共享性,实现加强深层空间信息、将特征映射同语义信息连接的功能。通过消融实验和对比实验证明了RdsiNet对于弱监督数据集的有效性,实验结果表明其在Mask R-CNN模型下分割的mAP_(Semg)达到88.6%,高于ResNet-50、GCNet等一系列骨干网络;在BoxInst模型下mAP_(Semg)达到95.2%,同样高于ResNet-50骨干网络的76.7%。而在分割图像对比中,使用RdsiNet骨干网络的分割模型同样具有更好的分割效果:在图像中猪只堆叠情况下,能更好地分辨猪只个体;使用BoxInst训练的模型,测试图像中掩码具有更高的精细度,这更有利于开展下游分析。

Numerical Simulation of Dust Removal in the Cyclone Collector of a Straw Crusher Based on a Discrete Phase Model

The cyclone dust collector is an important subsystem of straw crushers used in agriculture.In the present study,a new type of dust collector with involute morphology is proposed to obtain better dust removal efficiency with respect to that of classical tangential and spiral dust collectors.A discrete phase model(DPM)method is used in synergy with a turbulence model,and the SIMPLE algorithm to simulate the flow field inside the dust collector and the related particle dynamics.It is shown that the internal flow field features a primary swirl,a secondary swirl and blockage effects.Moreover,for the involute dust collector,the tangential velocity in the initial stage and the pressure in the high-pressure area are larger than those obtained for the classical types.The dust removal efficiency is 37.11%,25.3%,and 16.37%for the involute type dust collector,the tangential type and the spiral type,respectively.