Hydrogen-enriched blast furnace ironmaking has become an essential route to reduce CO_(2)emissions in the ironmaking process.However,hydrogen-enriched reduction produces large amounts of H_(2)O,which places new demand...Hydrogen-enriched blast furnace ironmaking has become an essential route to reduce CO_(2)emissions in the ironmaking process.However,hydrogen-enriched reduction produces large amounts of H_(2)O,which places new demands on coke quality in a blast furnace.In a hydrogen-rich blast furnace,the presence of H_(2)O promotes the solution loss reaction.This result improves the reactivity of coke,which is 20%-30%higher in a pure H_(2)O atmosphere than in a pure CO_(2)atmosphere.The activation energy range is 110-300 kJ/mol between coke and CO_(2)and 80-170 kJ/mol between coke and H_(2)O.CO_(2)and H_(2)O are shown to have different effects on coke degradation mechanisms.This review provides a comprehensive overview of the effect of H_(2)O on the structure and properties of coke.By exploring the interactions between H_(2)O and coke,several unresolved issues in the field requiring further research were identified.This review aims to provide valuable insights into coke behavior in hydrogen-rich environments and promote the further development of hydrogen-rich blast furnace ironmaking processes.展开更多
The blast furnace is the oldest metallurgical process in commercial use.It has gone through great improvements during the last decades and new important modifications are still foreseen.The huge amount of coal and cok...The blast furnace is the oldest metallurgical process in commercial use.It has gone through great improvements during the last decades and new important modifications are still foreseen.The huge amount of coal and coke needed for reduction of iron ore is resulting in emissions of carbon dioxide that have to be strongly reduced to meet the requirement of minimizing the carbon footprint.All residuals from iron- and steelmaking also need to be taken care of to meet the requirement of zero waste.This paper deals with several potential improvements of the blast furnace process being developed in the LKAB Experimental Blast Furnace in Lulea, Sweden over the last decade,including operation at ultra low slag volume,injection of BF flue dust,injection of BOF slag,and the oxygen blast furnace.展开更多
A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative ironmaking operations. The simulation results show that injecting hydrogen bearing materials, especially injecting na...A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative ironmaking operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.展开更多
The molten liquid flow inside a packed bed is a familiar momentum transportation phenomenon in a blast furnace. With regard to the reported mathematical models describing the liquid flow within a packed bed, there are...The molten liquid flow inside a packed bed is a familiar momentum transportation phenomenon in a blast furnace. With regard to the reported mathematical models describing the liquid flow within a packed bed, there are some obstacles for their application in engineering design, or some limitations in the model itself. To overcome these problems, the forces from the packed bed to the liquid flow were divided into appropriate body and surface forces on the basis of three assumptions. Consequently, a new mathematical model was built to present the liquid flow inside the coke bed in a blast furnace. The mathematical model can predict the distribution of liquid flowrate and the liquid flowing range inside the packed bed at any time. The predicted results of this model accord well with the experimental data. The model will be applied considerably better in the simulation on the ironmaking process compared with the existent models.展开更多
Low carbon development of blast furnaces is one of the key technological directions in the current development of ironmaking.Owing to the differences in the physical and chemical properties of hydrogen and carbon,hydr...Low carbon development of blast furnaces is one of the key technological directions in the current development of ironmaking.Owing to the differences in the physical and chemical properties of hydrogen and carbon,hydrogen-rich media entering a blast furnace will change the heat distribution,thus affecting the stability of production.Accordingly,a heat distribution model was proposed to study the temperature distribution in a blast furnace,simultaneously considering gas-solid heat exchange,slag and iron melting,and chemical reactions.The model was used to analyze the temperature distribution of a 2300 m^(3) blast furnace and was verified via comparison with actual production data.Subsequently,the effects of the injection rate of hydrogen-rich media,H2 concentration,and oxygen enrichment rate of the blast on the temperature distribution were investigated.Results indicated that the increase in the injection rate of the hydrogen-rich media decreased the amount of direct reduction and led to an increase in the furnace temperature.Furthermore,an increase in the oxygen enrichment rate led to a decrease in the furnace temperature,but could reduce the solid fuel ratio,while the change in H2 concentration had less effect on the temperature distribution.The combination of hydrogen-rich media injection and the increase in the oxygen enrichment rate would help to adjust the temperature distribution to the same level as the conventional blast furnace conditions.展开更多
Ore-coke mixed charging is a potential technique for optimizing the charging pattern. Recently, the charging of small-sized coke( nut coke) with the ferrous burden layer has been applied to reduce raw material usage...Ore-coke mixed charging is a potential technique for optimizing the charging pattern. Recently, the charging of small-sized coke( nut coke) with the ferrous burden layer has been applied to reduce raw material usage and decrease costs. Various studies indicate that mixing nut coke with ferrous burden can enhance the reduction kinetics,improve the softening and melting properties, and have a positive effect on the permeability. Although mixed charging, especially the addition of nut coke to the burden layer, has been used in the industry for various reasons ,the mechanisms and side effects for using nut coke are not well understood, and the mixing ratio remains limited in actual blast furnace operation. High-temperature experimental studies were conducted to increase the understanding of the complex process of reduction, softening and melting properties, and permeability in a blast furnace when mixing nut coke with an ore layer. The effect of the nut coke mixing ratio and nut coke size was investigated under various reducing conditions. To describe the reduction processes of burden materials, numerous experiments were interrupted at different stages of the reduction, and the collected materials were examined by using image analysis. The reduction degree of mixed charging(iron ore mixing with nut coke) was improved when using nut coke at the temperatures of 800 ℃ and above. The reaction rate of ore-nut coke mixed charging was higher than that of standard charging without the use of nut coke.展开更多
The blast furnace is a highly energy-intensive,highly polluting,and extremely complex reactor in the ironmaking process.Soft sensors are a key technology for predicting molten iron quality indices reflecting blast furn...The blast furnace is a highly energy-intensive,highly polluting,and extremely complex reactor in the ironmaking process.Soft sensors are a key technology for predicting molten iron quality indices reflecting blast furnace energy consumption and operation stability,and play an important role in saving energy,reducing emissions,improving product quality,and producing economic benefits.With the advancement of the Internet of Things,big data,and artificial intelligence,data-driven soft sensors in blast furnace ironmaking processes have attracted increasing attention from researchers,but there has been no systematic review of the data-driven soft sensors in the blast furnace ironmaking process.This review covers the state-of-the-art studies of data-driven soft sensors technologies in the blast furnace ironmaking process.Specifically,wefirst conduct a comprehensive overview of various data-driven soft sensor modeling methods(multiscale methods,adaptive methods,deep learning,etc.)used in blast furnace ironmaking.Second,the important applications of data-driven soft sensors in blast furnace ironmaking(silicon content,molten iron temperature,gas utilization rate,etc.)are classified.Finally,the potential challenges and future development trends of data-driven soft sensors in blast furnace ironmaking applications are discussed,including digital twin,multi-source data fusion,and carbon peaking and carbon neutrality.展开更多
基金financially supported by the Young Elite Scientist Sponsorship Program by CAST(No.YESS20210090)the National Natural Science Foundation of China(No.51974019),Beijing Natural Science Foundation(J210017)China Baowu Low Carbon Metallurgy Innovation Foundation(Nos.BWLCF202119 and BWLCF 202117)。
文摘Hydrogen-enriched blast furnace ironmaking has become an essential route to reduce CO_(2)emissions in the ironmaking process.However,hydrogen-enriched reduction produces large amounts of H_(2)O,which places new demands on coke quality in a blast furnace.In a hydrogen-rich blast furnace,the presence of H_(2)O promotes the solution loss reaction.This result improves the reactivity of coke,which is 20%-30%higher in a pure H_(2)O atmosphere than in a pure CO_(2)atmosphere.The activation energy range is 110-300 kJ/mol between coke and CO_(2)and 80-170 kJ/mol between coke and H_(2)O.CO_(2)and H_(2)O are shown to have different effects on coke degradation mechanisms.This review provides a comprehensive overview of the effect of H_(2)O on the structure and properties of coke.By exploring the interactions between H_(2)O and coke,several unresolved issues in the field requiring further research were identified.This review aims to provide valuable insights into coke behavior in hydrogen-rich environments and promote the further development of hydrogen-rich blast furnace ironmaking processes.
文摘The blast furnace is the oldest metallurgical process in commercial use.It has gone through great improvements during the last decades and new important modifications are still foreseen.The huge amount of coal and coke needed for reduction of iron ore is resulting in emissions of carbon dioxide that have to be strongly reduced to meet the requirement of minimizing the carbon footprint.All residuals from iron- and steelmaking also need to be taken care of to meet the requirement of zero waste.This paper deals with several potential improvements of the blast furnace process being developed in the LKAB Experimental Blast Furnace in Lulea, Sweden over the last decade,including operation at ultra low slag volume,injection of BF flue dust,injection of BOF slag,and the oxygen blast furnace.
文摘A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative ironmaking operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.
基金supported by the National Natural Science Foundation of China (No.50704040, 20805060)the Natural Science Foundation Project of Chongqing Science & Technology Commission, China (No.CSTC,2009BB4197)
文摘The molten liquid flow inside a packed bed is a familiar momentum transportation phenomenon in a blast furnace. With regard to the reported mathematical models describing the liquid flow within a packed bed, there are some obstacles for their application in engineering design, or some limitations in the model itself. To overcome these problems, the forces from the packed bed to the liquid flow were divided into appropriate body and surface forces on the basis of three assumptions. Consequently, a new mathematical model was built to present the liquid flow inside the coke bed in a blast furnace. The mathematical model can predict the distribution of liquid flowrate and the liquid flowing range inside the packed bed at any time. The predicted results of this model accord well with the experimental data. The model will be applied considerably better in the simulation on the ironmaking process compared with the existent models.
基金support from the National Key R&D Program of China(Grant No.2019YFC1905701)the Chongqing Young Talent Program(Grant No.cstc2022ycjh-bgzxm0172).
文摘Low carbon development of blast furnaces is one of the key technological directions in the current development of ironmaking.Owing to the differences in the physical and chemical properties of hydrogen and carbon,hydrogen-rich media entering a blast furnace will change the heat distribution,thus affecting the stability of production.Accordingly,a heat distribution model was proposed to study the temperature distribution in a blast furnace,simultaneously considering gas-solid heat exchange,slag and iron melting,and chemical reactions.The model was used to analyze the temperature distribution of a 2300 m^(3) blast furnace and was verified via comparison with actual production data.Subsequently,the effects of the injection rate of hydrogen-rich media,H2 concentration,and oxygen enrichment rate of the blast on the temperature distribution were investigated.Results indicated that the increase in the injection rate of the hydrogen-rich media decreased the amount of direct reduction and led to an increase in the furnace temperature.Furthermore,an increase in the oxygen enrichment rate led to a decrease in the furnace temperature,but could reduce the solid fuel ratio,while the change in H2 concentration had less effect on the temperature distribution.The combination of hydrogen-rich media injection and the increase in the oxygen enrichment rate would help to adjust the temperature distribution to the same level as the conventional blast furnace conditions.
文摘Ore-coke mixed charging is a potential technique for optimizing the charging pattern. Recently, the charging of small-sized coke( nut coke) with the ferrous burden layer has been applied to reduce raw material usage and decrease costs. Various studies indicate that mixing nut coke with ferrous burden can enhance the reduction kinetics,improve the softening and melting properties, and have a positive effect on the permeability. Although mixed charging, especially the addition of nut coke to the burden layer, has been used in the industry for various reasons ,the mechanisms and side effects for using nut coke are not well understood, and the mixing ratio remains limited in actual blast furnace operation. High-temperature experimental studies were conducted to increase the understanding of the complex process of reduction, softening and melting properties, and permeability in a blast furnace when mixing nut coke with an ore layer. The effect of the nut coke mixing ratio and nut coke size was investigated under various reducing conditions. To describe the reduction processes of burden materials, numerous experiments were interrupted at different stages of the reduction, and the collected materials were examined by using image analysis. The reduction degree of mixed charging(iron ore mixing with nut coke) was improved when using nut coke at the temperatures of 800 ℃ and above. The reaction rate of ore-nut coke mixed charging was higher than that of standard charging without the use of nut coke.
基金Project supported by the National Natural Science Founda-tion of China(Nos.62003301,61933013,and 61833014)the Natural Science Foundation of Zhejiang Province,China(No.LQ21F030018)the Open Research Project of the State Key Laboratory of Industrial Control Technology,Zhejiang Univer-sity,China(Nos.ICT2022B30 and ICT2022B08)。
文摘The blast furnace is a highly energy-intensive,highly polluting,and extremely complex reactor in the ironmaking process.Soft sensors are a key technology for predicting molten iron quality indices reflecting blast furnace energy consumption and operation stability,and play an important role in saving energy,reducing emissions,improving product quality,and producing economic benefits.With the advancement of the Internet of Things,big data,and artificial intelligence,data-driven soft sensors in blast furnace ironmaking processes have attracted increasing attention from researchers,but there has been no systematic review of the data-driven soft sensors in the blast furnace ironmaking process.This review covers the state-of-the-art studies of data-driven soft sensors technologies in the blast furnace ironmaking process.Specifically,wefirst conduct a comprehensive overview of various data-driven soft sensor modeling methods(multiscale methods,adaptive methods,deep learning,etc.)used in blast furnace ironmaking.Second,the important applications of data-driven soft sensors in blast furnace ironmaking(silicon content,molten iron temperature,gas utilization rate,etc.)are classified.Finally,the potential challenges and future development trends of data-driven soft sensors in blast furnace ironmaking applications are discussed,including digital twin,multi-source data fusion,and carbon peaking and carbon neutrality.