Analysis on the inner flow field of a centrifugal pump impeller with splitter blades is carfled out by numerical simulation. Based on this analysis, the principle of increasing pump head and efficiency are discussed. ...Analysis on the inner flow field of a centrifugal pump impeller with splitter blades is carfled out by numerical simulation. Based on this analysis, the principle of increasing pump head and efficiency are discussed. New results are obtained from the analysis of turbulence kinetic energy and relative velocity distribution： Firstly, unreasonable length or deviation design of the splitter blades may cause great turbulent fluctuation in impeller channel, which has a great effect on the stability of impeller outlet flow; Secondly, it is found that the occurrence of flow separation can be decreased or delayed with splitter blades from the analysis of blade loading; Thirdly, the effect of splitter blades on reforming the structure of ＂jet-wake＂ is explained from the relative velocity distribution at different flow cross-sections, which shows the flow process in the impeller. The inner flow analysis verifies the results of performance tests results and the PIV test.展开更多
Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are ca...Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are calculated by solving three-dimensional Navier-Stokes equation. Four aspects are investigated and calculation results show that the total efficiencies and total pressure ratios of the compressor with contracting wall vandess diffuser is higher than that of the compressor with parallel-wall. The jet and wake don＇t mix rapidly inside vandess diffuser. The outlet blade lean angle doesn＇t affect the compressor performance. The greater the mass flow rate through impeller, the more uneven the velocity distribution at impeller outlet is.展开更多
Performance of mixed flow compressor with un-shrouded impeller strongly depends upon unsteady, asymmetrical flow fields in the axial directions. The flow through the mixed flow impeller is complex due to three-dimensi...Performance of mixed flow compressor with un-shrouded impeller strongly depends upon unsteady, asymmetrical flow fields in the axial directions. The flow through the mixed flow impeller is complex due to three-dimensional nature of geometry. In mixed flow impeller, there are clearances between the rotating impeller blades and the casing as the high pressure ratio compressors are usually open shrouded impellers. As a result, certain amount of reduction in the performance is unavoidable due to clearance flows. In the present investigations, numerical analysis is performed using a commercial code to investigate tip clearance effects on through flow. The performance of mixed flow impeller with four different clearances between impeller and stationary shroud are evaluated and compared with experimental results. The impeller performance map was obtained for different operating speeds and mass flow rates with different tip clearances. The result shows that the tip leakage flow strongly interacts with mainstream and contributes to total pressure loss and performance reduction. The pressure and performance decrement are approximately linearly proportional to the gap between impeller and stationary shroud.The analysis showed scope for improvement in design of the compressor for better performance in terms of efficiency and operating range.展开更多
This paper addresses the necessity to make a physical interpretation of a highly complex three-dimensional tip clearance flow field study for high-speed mixed-flow compressor having stage exit static pressure to inlet...This paper addresses the necessity to make a physical interpretation of a highly complex three-dimensional tip clearance flow field study for high-speed mixed-flow compressor having stage exit static pressure to inlet total pressure ratio of 3.8 with 39,836 rpm rotor speed.The four different tip configurations namely the constant(l Z 0.016 and 0.019)and variable(l Z 0.011(inlet)-0.019(exit)and 0.019(inlet)-0.022(exit))tip clearances were numerically analysed using available experimental data-set.The numerical investigation reveals that in contrast to the classic jet-wake pattern,two anomalous velocity profiles formed at the impeller exit which results in pressure losses in the vaneless diffuser.Near the impeller inlet,the tip leakage flow rolls up to discrete tip leakage vortex structure for each tip clearance configuration.This results in the formation of a region of momentum deficit,recirculation zone,which gets weakened as it moves downstream.The tip clearance configuration is observed to profoundly influence the extent and vorticity of the tip leakage vortex.In the splitter blade passage,the tip leakage flow and Coriolis flow interact with passage flow,resulting in the formation of two secondary passage vortices that move downstream along the pressure and suction surface of the splitter blade.The tip clearance configuration directly influences the impeller exit jetwake pattern by modulating the secondary passage vortices trajectory and vorticity.Moreover,off-design analysis for tip clearances l Z 0.016 and l Z 0.019,depict distinctive tip leakage vortex characteristics.When operating near the stall conditions(80%of design mass flow rate),l Z 0.019 exhibits bubble shape tip leakage vortex breakdown occurring near the impeller inlet.This result in a substantial change in the tip leakage vortex nature;expansion of the recirculation zone and early weakening of the vorticity in the tip leakage vortex.It is observed that vortex breakdown plays a vital role in characteristics of the passage flow field structure and compressor performance near the stall conditions.展开更多
基金This project is supported by Foundation of National College Doctoral Prog-ram of China(No.20050299006).
文摘Analysis on the inner flow field of a centrifugal pump impeller with splitter blades is carfled out by numerical simulation. Based on this analysis, the principle of increasing pump head and efficiency are discussed. New results are obtained from the analysis of turbulence kinetic energy and relative velocity distribution： Firstly, unreasonable length or deviation design of the splitter blades may cause great turbulent fluctuation in impeller channel, which has a great effect on the stability of impeller outlet flow; Secondly, it is found that the occurrence of flow separation can be decreased or delayed with splitter blades from the analysis of blade loading; Thirdly, the effect of splitter blades on reforming the structure of ＂jet-wake＂ is explained from the relative velocity distribution at different flow cross-sections, which shows the flow process in the impeller. The inner flow analysis verifies the results of performance tests results and the PIV test.
文摘Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are calculated by solving three-dimensional Navier-Stokes equation. Four aspects are investigated and calculation results show that the total efficiencies and total pressure ratios of the compressor with contracting wall vandess diffuser is higher than that of the compressor with parallel-wall. The jet and wake don＇t mix rapidly inside vandess diffuser. The outlet blade lean angle doesn＇t affect the compressor performance. The greater the mass flow rate through impeller, the more uneven the velocity distribution at impeller outlet is.
文摘Performance of mixed flow compressor with un-shrouded impeller strongly depends upon unsteady, asymmetrical flow fields in the axial directions. The flow through the mixed flow impeller is complex due to three-dimensional nature of geometry. In mixed flow impeller, there are clearances between the rotating impeller blades and the casing as the high pressure ratio compressors are usually open shrouded impellers. As a result, certain amount of reduction in the performance is unavoidable due to clearance flows. In the present investigations, numerical analysis is performed using a commercial code to investigate tip clearance effects on through flow. The performance of mixed flow impeller with four different clearances between impeller and stationary shroud are evaluated and compared with experimental results. The impeller performance map was obtained for different operating speeds and mass flow rates with different tip clearances. The result shows that the tip leakage flow strongly interacts with mainstream and contributes to total pressure loss and performance reduction. The pressure and performance decrement are approximately linearly proportional to the gap between impeller and stationary shroud.The analysis showed scope for improvement in design of the compressor for better performance in terms of efficiency and operating range.
文摘This paper addresses the necessity to make a physical interpretation of a highly complex three-dimensional tip clearance flow field study for high-speed mixed-flow compressor having stage exit static pressure to inlet total pressure ratio of 3.8 with 39,836 rpm rotor speed.The four different tip configurations namely the constant(l Z 0.016 and 0.019)and variable(l Z 0.011(inlet)-0.019(exit)and 0.019(inlet)-0.022(exit))tip clearances were numerically analysed using available experimental data-set.The numerical investigation reveals that in contrast to the classic jet-wake pattern,two anomalous velocity profiles formed at the impeller exit which results in pressure losses in the vaneless diffuser.Near the impeller inlet,the tip leakage flow rolls up to discrete tip leakage vortex structure for each tip clearance configuration.This results in the formation of a region of momentum deficit,recirculation zone,which gets weakened as it moves downstream.The tip clearance configuration is observed to profoundly influence the extent and vorticity of the tip leakage vortex.In the splitter blade passage,the tip leakage flow and Coriolis flow interact with passage flow,resulting in the formation of two secondary passage vortices that move downstream along the pressure and suction surface of the splitter blade.The tip clearance configuration directly influences the impeller exit jetwake pattern by modulating the secondary passage vortices trajectory and vorticity.Moreover,off-design analysis for tip clearances l Z 0.016 and l Z 0.019,depict distinctive tip leakage vortex characteristics.When operating near the stall conditions(80%of design mass flow rate),l Z 0.019 exhibits bubble shape tip leakage vortex breakdown occurring near the impeller inlet.This result in a substantial change in the tip leakage vortex nature;expansion of the recirculation zone and early weakening of the vorticity in the tip leakage vortex.It is observed that vortex breakdown plays a vital role in characteristics of the passage flow field structure and compressor performance near the stall conditions.
