Lithium-ion batteries(LIBs)featuring a Ni-rich cathode exhibit increased specific capacity,but the establishment of a stable interphase through the implementation of a functional electrolyte strategy remains challengi...Lithium-ion batteries(LIBs)featuring a Ni-rich cathode exhibit increased specific capacity,but the establishment of a stable interphase through the implementation of a functional electrolyte strategy remains challenging.Especially when the battery is operated under high temperature,the trace water present in the electrolyte will accelerate the hydrolysis of the electrolyte and the resulting HF will further erode the interphase.In order to enhance the long-term cycling performance of graphite/LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2)(NCM811)LIBs,herein,Tolylene-2,4-diisocyanate(TDI)additive containing lone-pair electrons is employed to formulate a novel bifunctional electrolyte aimed at eliminating H_(2)O/HF generated at elevated temperature.After 1000 cycles at 25℃,the battery incorporating the TDI-containing electrolyte exhibits an impressive capacity retention of 94%at 1 C.In contrast,the battery utilizing the blank electrolyte has a lower capacity retention of only 78%.Furthermore,after undergoing 550 cycles at 1 C under45℃,the inclusion of TDI results in a notable enhancement of capacity,increasing it from 68%to 80%.This indicates TDI has a favorable influence on the cycling performance of LIBs,especially at elevated temperatures.The analysis of the film formation mechanism suggests that the lone pair of electrons of the isocyanate group in TDI play a crucial role in inhibiting the generation of H_(2)O and HF,which leads to the formation of a thin and dense interphase.The existence of this interphase is thought to substantially enhance the cycling performance of the LIBs.This work not only improves the performance of graphite/NCM811 batteries at room temperature and high temperature by eliminating H_(2)O/HF but also presents a novel strategy for advancing functional electrolyte development.展开更多
Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the m...Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the most efficient defense against colonization, especially in the case of secondary infection, leading to surgical removal of implants and in some cases even limbs. In this study, laser powder bed fusion was implemented to fabricate Ti3Al2V alloy by a 1:1 weight mixture of CpTi and Ti6Al4V powders. Ti-Tantalum(Ta)–Copper(Cu) alloys were further analyzed by the addition of Ta and Cu into the Ti3Al2V custom alloy. The biological,mechanical, and tribo-biocorrosion properties of Ti3Al2V alloy were evaluated. A 10 wt.% Ta(10Ta) and 3 wt.% Cu(3Cu) were added to the Ti3Al2V alloy to enhance biocompatibility and impart inherent bacterial resistance. Additively manufactured implants were investigated for resistance against Pseudomonas aeruginosa and Staphylococcus aureus strains of bacteria for up to 48 h. A 3 wt.% Cu addition to Ti3Al2V displayed improved antibacterial efficacy, i.e.78%–86% with respect to CpTi. Mechanical properties for Ti3Al2V–10Ta–3Cu alloy were evaluated, demonstrating excellent fatigue resistance, exceptional shear strength, and improved tribological and tribo-biocorrosion characteristics when compared to Ti6Al4V. In vivo studies using a rat distal femur model revealed improved early-stage osseointegration for alloys with10 wt.% Ta addition compared to CpTi and Ti6Al4V. The 3 wt.% Cu-added compositions displayed biocompatibility and no adverse infammatory response in vivo. Our results establish the Ti3Al2V–10Ta–3Cu alloy’s synergistic effect on improving both in vivo biocompatibility and microbial resistance for the next generation of load-bearing metallic implants.展开更多
To overcome the disadvantages of inhomogeneous microstructures and poor mechanical properties of additively manufactured Ti-6Al-4V alloys,a novel technique of hybrid deposition and synchronous micro-rolling is propose...To overcome the disadvantages of inhomogeneous microstructures and poor mechanical properties of additively manufactured Ti-6Al-4V alloys,a novel technique of hybrid deposition and synchronous micro-rolling is proposed.The micro-rolling leads to equiaxed prior β grains,thin discontinuous intergranular α,and equiaxed primary α,in contrast to the coarse columnar prior β grains without the application of micro-rolling.The recrystallization by micro-rolling results in discontinuous intergranular α via the mechanism of strain and interface-induced grain boundary migration.The evolution of α globularization,driven by a solute concentration gradient,starts from the sub-boundary until the formation of equiaxed primary α.Simultaneous strengthening and toughening are achieved,which means an increase in yield strength,ultimate tensile strength,fracture elongation,and work hardening rate.The formation of α recrystallization leads to more fine grain boundaries to strengthen the yield strength,and the improvement of ductility is due to the better-coordinated deformation ability of discontinuous intergranular α and equiaxed primary α.As a result,the fracture mode in micro-rolling changes from intergranular type to transgranular type.展开更多
Two additives of ethylene diamine tetraacetic acid (EDTA) and ammonium chloride (NH4C1) were separately used in the electrodeposition of Zn-Ni alloy films from a deep eutectic solvent. The effects of these two add...Two additives of ethylene diamine tetraacetic acid (EDTA) and ammonium chloride (NH4C1) were separately used in the electrodeposition of Zn-Ni alloy films from a deep eutectic solvent. The effects of these two additives on electrodeposition behavior, composition, morphology, and corrosion performance of the Zn-Ni alloys were investigated. The electrodeposition behaviors of Zn-Ni alloy revealed by the cyclic voltammetry show that the addition of EDTA to the Zn-Ni electrolyte enhances the Zn incorporation into the alloy film while the addition of NH4C1 produces an opposite effect by suppressing Zn incorporation into the film. With an increase of EDTA concentration in the electrolyte, the Zn content of the Zn-Ni films increases, while the grain size of the deposits and the current efficiency of the plating process decrease. The increase of NH4C1 concentration in the electrolyte would significantly refine the grain size of the electrodeposited Zn-Ni films, reduce the Zn content and increase the cathodic current efficiency. The corrosion testing indicates that the barrier corrosion resistances of Zn-Ni films electrodeposited from NHnC1 containing electrolytes are superior to those electrodeposited from EDTA-containing electrolytes, which in turn are superior to those electrodeposited from additive-free electrolytes.展开更多
By employing sintering additives of Li2CO3 and Y2O3,porous Si3N4 ceramics are prepared after experiencing the processes of sintering and post-vacuum heat treatment at 1680 and 1550°C,respectively.The experimental...By employing sintering additives of Li2CO3 and Y2O3,porous Si3N4 ceramics are prepared after experiencing the processes of sintering and post-vacuum heat treatment at 1680 and 1550°C,respectively.The experimental results demonstrate the completed phase transformation fromαtoβ-Si3N4 in Si3N4 ceramic samples with a amount of 1.60 wt%Li2CO3(0.65 wt%Li2O)and 0.33 wt%Y2O3 additives.The as-synthesized porous Si3N4 ceramics exhibit high flexural strength((126.7±2.7)MPa)and high open porosity of 50.4%at elevated temperature(1200°C).These results are attributed to the significant role of added Li2CO3 as sintering additive,where the volatilization of intergranular glassy phase occurs during sintering process.Therefore,porous Si3N4 ceramics with desired mechanical property prepared by altering the addition of sintering additives demonstrate their great potential as a promising candidate for high temperature applications.展开更多
The microstructure, microhardness and tensile properties of laser additive manufactured (LAM) Ti?5Al?2Sn?2Zr?4Mo?4Cr alloy were investigated. The result shows that the microstructure evolution is strongly affected by ...The microstructure, microhardness and tensile properties of laser additive manufactured (LAM) Ti?5Al?2Sn?2Zr?4Mo?4Cr alloy were investigated. The result shows that the microstructure evolution is strongly affected by the thermal history of LAM process. Primary α (αp) with different morphologies, secondary α (αs) and martensite α' can be observed at different positions of the LAMed specimen. Annealing treatment can promote the precipitation of rib-like α phase or acicular α phase. As a result, it can increase or decrease the microhardness. The as-deposited L-direction and T-direction specimens contain the same phase constituent with different morphologies. The tensile properties of the as-deposited LAMed specimens are characterized of anisotropy. The L-direction specimen shows the character of low strength but high ductility when compared with the T-direction specimen. After annealing treatment, the strength of L-direction specimen increases significantly while the ductility reduces. The strength of the annealed T-direction specimen changes little, however, the ductility reduces nearly by 50%.展开更多
The electrochemical dissolution and passivation of laser additive manufactured Ti6Al4V were investigated through Tafel polarization,potentiostatic polarization and AC impedance measurements.The results show that the s...The electrochemical dissolution and passivation of laser additive manufactured Ti6Al4V were investigated through Tafel polarization,potentiostatic polarization and AC impedance measurements.The results show that the solution treatment−aging(STA)process aggravates the element micro-segregation compared to the annealing process,leading to varied Al and V contents of the phases from different samples.It is proven that either Al-rich or V-rich condition can highly affect the electrochemical dissolution behaviors due to thermodynamical instability caused by element segregation.The dissolution rate in the metastable passivation process is controlled by the stability of the produced film that is affected by phases distribution,especially the difficult-to-dissolve phase.And then,the dissolution rate of the phases in the transpassivation region is consistent with the rank in the activation process because the dense film is not capable of being produced.Compared to the annealed sample,the higher dissolution rate of the STA sample is beneficial to the electrochemical machining(ECM)of Ti6Al4V.展开更多
Over the past 30 years,additive manufacturing(AM)has developed rapidly and has demonstrated great potential in biomedical applications.AM is a materials-oriented manufacturing technology,since the solidification mecha...Over the past 30 years,additive manufacturing(AM)has developed rapidly and has demonstrated great potential in biomedical applications.AM is a materials-oriented manufacturing technology,since the solidification mechanism,architecture resolution,post-treatment process,and functional application are based on the materials to be printed.However,3D printable materials are still quite limited for the fabrication of bioimplants.In this work.2D/3D AM materials for bioimplants are reviewed.Furthermore,inspired by Tai Chi,a simple yet novel soft/rigid hybrid 4D AM concept is advanced to develop complex and dynamic biological structures in the human body based on 4D printing hybrid ceramic precursor/ceramic materials that were previously developed by our group.With the development of multi-material printing technology,the development of bioimplants and soft/rigid hybrid biological structures with 2D/3D/4D AM materials can be anticipated.展开更多
The application of mixed powders with different mass fraction on laser additive repairing(LAR)can be an effective way to guarantee the performance and functionality of repaired part in time.A convenient and feasible a...The application of mixed powders with different mass fraction on laser additive repairing(LAR)can be an effective way to guarantee the performance and functionality of repaired part in time.A convenient and feasible approach is presented to repair TA15 forgings by employing Ti6Al4V-xTA15 mixed powders in this paper.The performance compatibility of Ti6Al4V-xTA15 powders from the aspects of microhardness,tensile property,heat capacity,thermal expansion coefficient and corrosion resistance with the TA15 forgings was fully investigated.The primaryαlaths were refined and the volume fraction of the secondaryαphase was increased by increasing the mass fraction of TA15 in the mixed Ti6Al4V-xTA15 powders,leading to varied performances.In conclusion,the mixed Ti6Al4V-70%TA15(x=70%)powders is the most suitable candidate and is recommended as the raw material for LAR of TA15 forgings based on overall consideration of the compatibility calculations of the laser repaired zone with the wrought substrate zone.展开更多
基金financially supported by the Scientific and Technological Plan Projects of Guangzhou City(202103040001),P.R.Chinathe Project of Science and Technology Department of Henan Province(222102240074)the Key Research Programs of Higher Education Institutions of Henan Province(24B150009)。
文摘Lithium-ion batteries(LIBs)featuring a Ni-rich cathode exhibit increased specific capacity,but the establishment of a stable interphase through the implementation of a functional electrolyte strategy remains challenging.Especially when the battery is operated under high temperature,the trace water present in the electrolyte will accelerate the hydrolysis of the electrolyte and the resulting HF will further erode the interphase.In order to enhance the long-term cycling performance of graphite/LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2)(NCM811)LIBs,herein,Tolylene-2,4-diisocyanate(TDI)additive containing lone-pair electrons is employed to formulate a novel bifunctional electrolyte aimed at eliminating H_(2)O/HF generated at elevated temperature.After 1000 cycles at 25℃,the battery incorporating the TDI-containing electrolyte exhibits an impressive capacity retention of 94%at 1 C.In contrast,the battery utilizing the blank electrolyte has a lower capacity retention of only 78%.Furthermore,after undergoing 550 cycles at 1 C under45℃,the inclusion of TDI results in a notable enhancement of capacity,increasing it from 68%to 80%.This indicates TDI has a favorable influence on the cycling performance of LIBs,especially at elevated temperatures.The analysis of the film formation mechanism suggests that the lone pair of electrons of the isocyanate group in TDI play a crucial role in inhibiting the generation of H_(2)O and HF,which leads to the formation of a thin and dense interphase.The existence of this interphase is thought to substantially enhance the cycling performance of the LIBs.This work not only improves the performance of graphite/NCM811 batteries at room temperature and high temperature by eliminating H_(2)O/HF but also presents a novel strategy for advancing functional electrolyte development.
基金supported by the National Institute of Arthritis and Musculoskeletal and Skin Diseases of the National Institutes of Health under Award Numbers R01 AR067306 and R01 AR078241。
文摘Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the most efficient defense against colonization, especially in the case of secondary infection, leading to surgical removal of implants and in some cases even limbs. In this study, laser powder bed fusion was implemented to fabricate Ti3Al2V alloy by a 1:1 weight mixture of CpTi and Ti6Al4V powders. Ti-Tantalum(Ta)–Copper(Cu) alloys were further analyzed by the addition of Ta and Cu into the Ti3Al2V custom alloy. The biological,mechanical, and tribo-biocorrosion properties of Ti3Al2V alloy were evaluated. A 10 wt.% Ta(10Ta) and 3 wt.% Cu(3Cu) were added to the Ti3Al2V alloy to enhance biocompatibility and impart inherent bacterial resistance. Additively manufactured implants were investigated for resistance against Pseudomonas aeruginosa and Staphylococcus aureus strains of bacteria for up to 48 h. A 3 wt.% Cu addition to Ti3Al2V displayed improved antibacterial efficacy, i.e.78%–86% with respect to CpTi. Mechanical properties for Ti3Al2V–10Ta–3Cu alloy were evaluated, demonstrating excellent fatigue resistance, exceptional shear strength, and improved tribological and tribo-biocorrosion characteristics when compared to Ti6Al4V. In vivo studies using a rat distal femur model revealed improved early-stage osseointegration for alloys with10 wt.% Ta addition compared to CpTi and Ti6Al4V. The 3 wt.% Cu-added compositions displayed biocompatibility and no adverse infammatory response in vivo. Our results establish the Ti3Al2V–10Ta–3Cu alloy’s synergistic effect on improving both in vivo biocompatibility and microbial resistance for the next generation of load-bearing metallic implants.
基金the support of the National Natural Science Foundation of China (No.51971099)the Analytical and Testing Center, HUST。
文摘To overcome the disadvantages of inhomogeneous microstructures and poor mechanical properties of additively manufactured Ti-6Al-4V alloys,a novel technique of hybrid deposition and synchronous micro-rolling is proposed.The micro-rolling leads to equiaxed prior β grains,thin discontinuous intergranular α,and equiaxed primary α,in contrast to the coarse columnar prior β grains without the application of micro-rolling.The recrystallization by micro-rolling results in discontinuous intergranular α via the mechanism of strain and interface-induced grain boundary migration.The evolution of α globularization,driven by a solute concentration gradient,starts from the sub-boundary until the formation of equiaxed primary α.Simultaneous strengthening and toughening are achieved,which means an increase in yield strength,ultimate tensile strength,fracture elongation,and work hardening rate.The formation of α recrystallization leads to more fine grain boundaries to strengthen the yield strength,and the improvement of ductility is due to the better-coordinated deformation ability of discontinuous intergranular α and equiaxed primary α.As a result,the fracture mode in micro-rolling changes from intergranular type to transgranular type.
基金Projects(51271169,51001089) supported by the National Natural Science Foundation of China
文摘Two additives of ethylene diamine tetraacetic acid (EDTA) and ammonium chloride (NH4C1) were separately used in the electrodeposition of Zn-Ni alloy films from a deep eutectic solvent. The effects of these two additives on electrodeposition behavior, composition, morphology, and corrosion performance of the Zn-Ni alloys were investigated. The electrodeposition behaviors of Zn-Ni alloy revealed by the cyclic voltammetry show that the addition of EDTA to the Zn-Ni electrolyte enhances the Zn incorporation into the alloy film while the addition of NH4C1 produces an opposite effect by suppressing Zn incorporation into the film. With an increase of EDTA concentration in the electrolyte, the Zn content of the Zn-Ni films increases, while the grain size of the deposits and the current efficiency of the plating process decrease. The increase of NH4C1 concentration in the electrolyte would significantly refine the grain size of the electrodeposited Zn-Ni films, reduce the Zn content and increase the cathodic current efficiency. The corrosion testing indicates that the barrier corrosion resistances of Zn-Ni films electrodeposited from NHnC1 containing electrolytes are superior to those electrodeposited from EDTA-containing electrolytes, which in turn are superior to those electrodeposited from additive-free electrolytes.
基金Project(202045007)supported by the Start-up Funds for Outstanding Talents in Central South University,China。
文摘By employing sintering additives of Li2CO3 and Y2O3,porous Si3N4 ceramics are prepared after experiencing the processes of sintering and post-vacuum heat treatment at 1680 and 1550°C,respectively.The experimental results demonstrate the completed phase transformation fromαtoβ-Si3N4 in Si3N4 ceramic samples with a amount of 1.60 wt%Li2CO3(0.65 wt%Li2O)and 0.33 wt%Y2O3 additives.The as-synthesized porous Si3N4 ceramics exhibit high flexural strength((126.7±2.7)MPa)and high open porosity of 50.4%at elevated temperature(1200°C).These results are attributed to the significant role of added Li2CO3 as sintering additive,where the volatilization of intergranular glassy phase occurs during sintering process.Therefore,porous Si3N4 ceramics with desired mechanical property prepared by altering the addition of sintering additives demonstrate their great potential as a promising candidate for high temperature applications.
基金Projects(51105311,51475380)supported by the National Natural Science Foundation of ChinaProject(2013AA031103)supported by the National High-Tech Research and Development Program of China
文摘The microstructure, microhardness and tensile properties of laser additive manufactured (LAM) Ti?5Al?2Sn?2Zr?4Mo?4Cr alloy were investigated. The result shows that the microstructure evolution is strongly affected by the thermal history of LAM process. Primary α (αp) with different morphologies, secondary α (αs) and martensite α' can be observed at different positions of the LAMed specimen. Annealing treatment can promote the precipitation of rib-like α phase or acicular α phase. As a result, it can increase or decrease the microhardness. The as-deposited L-direction and T-direction specimens contain the same phase constituent with different morphologies. The tensile properties of the as-deposited LAMed specimens are characterized of anisotropy. The L-direction specimen shows the character of low strength but high ductility when compared with the T-direction specimen. After annealing treatment, the strength of L-direction specimen increases significantly while the ductility reduces. The strength of the annealed T-direction specimen changes little, however, the ductility reduces nearly by 50%.
基金The authors are grateful for the financial supports from the project of Ministry of Industry and Information Technology of China(No.2019-00899-1-1)the Natural Science Foundation of Shaanxi Province,China(No.2021JM-060)Fundamental Research Funds for the Central Universities,China(No.3102019QD0409).
文摘The electrochemical dissolution and passivation of laser additive manufactured Ti6Al4V were investigated through Tafel polarization,potentiostatic polarization and AC impedance measurements.The results show that the solution treatment−aging(STA)process aggravates the element micro-segregation compared to the annealing process,leading to varied Al and V contents of the phases from different samples.It is proven that either Al-rich or V-rich condition can highly affect the electrochemical dissolution behaviors due to thermodynamical instability caused by element segregation.The dissolution rate in the metastable passivation process is controlled by the stability of the produced film that is affected by phases distribution,especially the difficult-to-dissolve phase.And then,the dissolution rate of the phases in the transpassivation region is consistent with the rank in the activation process because the dense film is not capable of being produced.Compared to the annealed sample,the higher dissolution rate of the STA sample is beneficial to the electrochemical machining(ECM)of Ti6Al4V.
基金This work was supported by the National Key R&D Program of China(2017YFA0204403)the Major Program of the National Natural Science Foundation of China(51590892)+3 种基金the General Research Fund Research Grants Council(Hong Kong)(CityU 11209918)the Hong Kong Collaborative Research Fund Scheme(C4026-17W)the Hong Kong Theme-based Research Scheme(T13-402/17-N)the Shenzhen-Hong Kong cooperation zone for technology and innovation(HZQB-KCZYB-2020030).
文摘Over the past 30 years,additive manufacturing(AM)has developed rapidly and has demonstrated great potential in biomedical applications.AM is a materials-oriented manufacturing technology,since the solidification mechanism,architecture resolution,post-treatment process,and functional application are based on the materials to be printed.However,3D printable materials are still quite limited for the fabrication of bioimplants.In this work.2D/3D AM materials for bioimplants are reviewed.Furthermore,inspired by Tai Chi,a simple yet novel soft/rigid hybrid 4D AM concept is advanced to develop complex and dynamic biological structures in the human body based on 4D printing hybrid ceramic precursor/ceramic materials that were previously developed by our group.With the development of multi-material printing technology,the development of bioimplants and soft/rigid hybrid biological structures with 2D/3D/4D AM materials can be anticipated.
基金Project(2019-00899-1-1)supported by the Ministry of Industry and Information Technology of ChinaProject(2021JM-060)supported by the Natural Science Foundation of Shaanxi Province,ChinaProject(3102019QD0409)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The application of mixed powders with different mass fraction on laser additive repairing(LAR)can be an effective way to guarantee the performance and functionality of repaired part in time.A convenient and feasible approach is presented to repair TA15 forgings by employing Ti6Al4V-xTA15 mixed powders in this paper.The performance compatibility of Ti6Al4V-xTA15 powders from the aspects of microhardness,tensile property,heat capacity,thermal expansion coefficient and corrosion resistance with the TA15 forgings was fully investigated.The primaryαlaths were refined and the volume fraction of the secondaryαphase was increased by increasing the mass fraction of TA15 in the mixed Ti6Al4V-xTA15 powders,leading to varied performances.In conclusion,the mixed Ti6Al4V-70%TA15(x=70%)powders is the most suitable candidate and is recommended as the raw material for LAR of TA15 forgings based on overall consideration of the compatibility calculations of the laser repaired zone with the wrought substrate zone.