Sparse large-scale multi-objective optimization problems(SLMOPs)are common in science and engineering.However,the large-scale problem represents the high dimensionality of the decision space,requiring algorithms to tr...Sparse large-scale multi-objective optimization problems(SLMOPs)are common in science and engineering.However,the large-scale problem represents the high dimensionality of the decision space,requiring algorithms to traverse vast expanse with limited computational resources.Furthermore,in the context of sparse,most variables in Pareto optimal solutions are zero,making it difficult for algorithms to identify non-zero variables efficiently.This paper is dedicated to addressing the challenges posed by SLMOPs.To start,we introduce innovative objective functions customized to mine maximum and minimum candidate sets.This substantial enhancement dramatically improves the efficacy of frequent pattern mining.In this way,selecting candidate sets is no longer based on the quantity of nonzero variables they contain but on a higher proportion of nonzero variables within specific dimensions.Additionally,we unveil a novel approach to association rule mining,which delves into the intricate relationships between non-zero variables.This novel methodology aids in identifying sparse distributions that can potentially expedite reductions in the objective function value.We extensively tested our algorithm across eight benchmark problems and four real-world SLMOPs.The results demonstrate that our approach achieves competitive solutions across various challenges.展开更多
Background Traditional methods for monitoring mining equipment rely primarily on visual inspections,which are time-consuming,inefficient,and hazardous.This article introduces a novel approach to monitoring mission-cri...Background Traditional methods for monitoring mining equipment rely primarily on visual inspections,which are time-consuming,inefficient,and hazardous.This article introduces a novel approach to monitoring mission-critical systems and services in the mining industry by integrating virtual reality(VR)and digital twin(DT)technologies.VR-based DTs enable remote equipment monitoring,advanced analysis of machine health,enhanced visualization,and improved decision making.Methods This article presents an architecture for VR-based DT development,including the developmental stages,activities,and stakeholders involved.A case study on the condition monitoring of a conveyor belt using real-time synthetic vibration sensor data was conducted using the proposed methodology.The study demonstrated the application of the methodology in remote monitoring and identified the need for further development for implementation in active mining operations.The article also discusses interdisciplinarity,choice of tools,computational resources,time and cost,human involvement,user acceptance,frequency of inspection,multiuser environment,potential risks,and applications beyond the mining industry.Results The findings of this study provide a foundation for future research in the domain of VR-based DTs for remote equipment monitoring and a novel application area for VR in mining.展开更多
The deformation and fracture evolution mechanisms of the strata overlying mines mined using sublevel caving were studied via numerical simulations.Moreover,an expression for the normal force acting on the side face of...The deformation and fracture evolution mechanisms of the strata overlying mines mined using sublevel caving were studied via numerical simulations.Moreover,an expression for the normal force acting on the side face of a steeply dipping superimposed cantilever beam in the surrounding rock was deduced based on limit equilibrium theory.The results show the following:(1)surface displacement above metal mines with steeply dipping discontinuities shows significant step characteristics,and(2)the behavior of the strata as they fail exhibits superimposition characteristics.Generally,failure first occurs in certain superimposed strata slightly far from the goaf.Subsequently,with the constant downward excavation of the orebody,the superimposed strata become damaged both upwards away from and downwards toward the goaf.This process continues until the deep part of the steeply dipping superimposed strata forms a large-scale deep fracture plane that connects with the goaf.The deep fracture plane generally makes an angle of 12°-20°with the normal to the steeply dipping discontinuities.The effect of the constant outward transfer of strata movement due to the constant outward failure of the superimposed strata in the metal mines with steeply dipping discontinuities causes the scope of the strata movement in these mines to be larger than expected.The strata in the metal mines with steeply dipping discontinuities mainly show flexural toppling failure.However,the steeply dipping structural strata near the goaf mainly exhibit shear slipping failure,in which case the mechanical model used to describe them can be simplified by treating them as steeply dipping superimposed cantilever beams.By taking the steeply dipping superimposed cantilever beam that first experiences failure as the key stratum,the failure scope of the strata(and criteria for the stability of metal mines with steeply dipping discontinuities mined using sublevel caving)can be obtained via iterative computations from the key stratum,moving downward toward and upwards away from the goaf.展开更多
The article introduces the main practices and achievements of the Environment and Plant Protection Institute of Chinese Academy of Tropical Agricultural Sciences in promoting the sharing of large-scale instruments and...The article introduces the main practices and achievements of the Environment and Plant Protection Institute of Chinese Academy of Tropical Agricultural Sciences in promoting the sharing of large-scale instruments and equipment in recent years,analyzes the existing problems in the management system,management team,assessment incentives and maintenance guarantee,and proposes improvement measures and suggestions from aspects of improving the sharing management system,strengthening management team building,strengthening sharing assessment and incentives,improving maintenance capabilities and expanding external publicity,to further improve the sharing management of large-scale instruments and equipment.展开更多
The level of personnel operation ability determines the expected effectiveness of large-scale complex equipment. Firstly, this paper constructs the personnel operational ability evaluation index system and analyzes th...The level of personnel operation ability determines the expected effectiveness of large-scale complex equipment. Firstly, this paper constructs the personnel operational ability evaluation index system and analyzes the data source of index. Secondly, the weight of index is determined and the fuzzy comprehensive evaluation model is proposed. Finally, results of instance analysis show that the evaluation model is feasible and effective.展开更多
Seafloor massive sulfide(SMS) deposits which consist of Au, Ag, Cu, and other metal elements, have been a target of commercial mining in recent decades. The demand for established and reliable commercial mining syst...Seafloor massive sulfide(SMS) deposits which consist of Au, Ag, Cu, and other metal elements, have been a target of commercial mining in recent decades. The demand for established and reliable commercial mining system for SMS deposits is increasing within the marine mining industry. The current status and progress of mining technology and equipment for SMS deposits are introduced. First, the mining technology and other recent developments of SMS deposits are comprehensively explained and analyzed. The seafloor production tools manufactured by Nautilus Minerals and similar mining tools from Japan for SMS deposits are compared and discussed in turn. Second, SMS deposit mining technology research being conducted in China is described, and a new SMS deposits mining tool is designed according to the environmental requirement. Finally, some new trends of mining technology of SMS deposits are summarized and analyzed. All of these conclusions and results have reference value and guiding significance for the research of SMS deposit mining in China.展开更多
Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mi...Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology & Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows: 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as "low gas content, high gas emission", are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.展开更多
The paper introduced complete sets of automatic equipment and technology used in thin seam coal face, and proposed the comprehensive mechanization and automation of safe and high efficiency mining models based on the ...The paper introduced complete sets of automatic equipment and technology used in thin seam coal face, and proposed the comprehensive mechanization and automation of safe and high efficiency mining models based on the thin seam drum shearer. The key technology of short length and high power thin seam drum shearer, and new type roof support with big extension ratio and plate canopy were introduced. The new research achievement on automatic control system of complete sets of equipment for the thin seam coal, which composed of electronic-hydraulic system, compact thin seam roof supports, high effective shearer with intelligent control system, and characterized by automatical follow-up and remote control technology, was described in this paper..展开更多
Background of the development and achievement on sets equipment technologies for coal mine longwall face in China was reviewed initially. On the theoretical side, a coupling model of hydraulic support and surrounding ...Background of the development and achievement on sets equipment technologies for coal mine longwall face in China was reviewed initially. On the theoretical side, a coupling model of hydraulic support and surrounding rock, support pa- rameters optimization and threedimensional (3D) dynamic design method were presented. On the practical side, this paper out lined some of practical issues and discussed some relative methods and technologies. In thin seam coal longwall mining, how to lower equipment height is the first problem that should be solved. Roof pressure regularity, control of rooffall and collapse, and hydraulic support stability were investigated preferentially in 5-7 m coal seam longwall mining. The application of equip- ment for longwall mining with 5-7 m cutting height in China was concluded. The characteristics of full-mechanized top coal caving for extra thick seam coal were presented. The automation of top-caving hydraulic support and relevant equipment have achieved important breakthrough. At the end of this paper, further development of China's coal industry and longwall mining technologies and equipment were prospected in brief. This paper gives readers a comprehensive understanding of China's coal mine longwall face equipment technologies. It will give help to other countries on its coal mining development.展开更多
The purpose of this study is to develop an integrated framework for capacity analysis to address the influence of systematic hazardous factors on the haulage fleet nominal capacity.The proposed model was made to captu...The purpose of this study is to develop an integrated framework for capacity analysis to address the influence of systematic hazardous factors on the haulage fleet nominal capacity.The proposed model was made to capture unexpected risks for mining equipment based upon data-driven method considering different scenarios.Probabilistic risk assessment(PRA)was employed to quantify the loss of production capacity by focusing on severity of failure incidents and maintainability measurements.Discrete-event simulation was configured to characterize the nominal capacity for mining operation.Accordingly,the system capacity was analyzed through the comparison of nominal and actual capacity.A case study was completed to validate the research methodology.The past operation and maintenance field data were collected for shovel operation.The discrete-event simulation was developed to estimate the rate of shovel nominal capacity.Then,the effects of undesirable scenarios were assessed by developing the PRA approach.The research results provide significant insights into how to enhance the production capacity in mines.The analyst gets a well judgment for the crucial elements dealing with high risk levels.A holistic maintenance plan can be developed to mitigate and control the losses.展开更多
The purpose of this research was to develop a new approach in determination of overhaul and maintenance cost of loading equipment in surface mining. Two statistical models including univariate exponential regression (...The purpose of this research was to develop a new approach in determination of overhaul and maintenance cost of loading equipment in surface mining. Two statistical models including univariate exponential regression (UER) and multivariate linear regression (MLR) were used in this study. Loading equipment parameters such as bucket capacity, machine weight, engine power, boom length, digging depth, and dumping height were considered as variables. The results obtained by models and mean absolute error rate indicate that these models can be applied as the useful tool in determination of overhaul and maintenance cost of loading equipment. The results of this study can be used by the decision-makers for the specific surface mining operations.展开更多
The widespread utilisation of tunnel boring machines(TBMs)in underground construction engineering requires a detailed investigation of the cutter-rock interaction.In this paper,we conduct a series of largescale standi...The widespread utilisation of tunnel boring machines(TBMs)in underground construction engineering requires a detailed investigation of the cutter-rock interaction.In this paper,we conduct a series of largescale standing rotary cutting tests on granite in conjunction with high-fidelity numerical simulations based on a particle-type discrete element method(DEM)to explore the effects of key cutting parameters on the TBM cutter performance and the distribution of cutter-rock contact stresses.The assessment results of cutter performance obtained from the cutting tests and numerical simulations reveal similar dependencies on the key cutting parameters.More specifically,the normal and rolling forces exhibit a positive correlation with penetration but are slightly influenced by the cutting radius.In contrast,the side force decreases as the cutting radius increases.Additionally,the side force shows a positive relationship with the penetration for smaller cutting radii but tends to become negative as the cutting radius increases.The cutter's relative effectiveness in rock breaking is significantly impacted by the penetration but shows little dependency on the cutting radius.Consequently,an optimal penetration is identified,leading to a low boreability index and specific energy.A combined Hertz-Weibull function is developed to fit the cutter-rock contact stress distribution obtained in DEM simulations,whereby an improved CSM(Colorado School of Mines)model is proposed by replacing the original monotonic cutting force distribution with this combined Hertz-Weibull model.The proposed model outperforms the original CSM model as demonstrated by a comparison of the estimated cutting forces with those from the tests/simulations.The findings from this work that advance our understanding of TBM cutter performance have important implications for improving the efficiency and reliability of TBM tunnelling in granite.展开更多
Based on the number of fatalities per year, a persistent area of concern in mine safety continues to be equipment related. Data from the period 1995 through 2007 were studied in order to identify major hazards for und...Based on the number of fatalities per year, a persistent area of concern in mine safety continues to be equipment related. Data from the period 1995 through 2007 were studied in order to identify major hazards for underground mining equipment-related fatal incidents and to perform an analysis of those that occurred over the last 13 years. Reports on equipment-related fatal incidents were obtained from the Mine Safety and Health Administration (MSHA). The results show that underground mining equipment including continuous miner, shuttle car, roof bolter, load-haul-dump (LHD), Iongwall and hoisting contributed to a total of 69 mining-related fatalities. The study reveals that the major hazard for continuous mining equipment-related fatal incidents is "Failure of victim to respect equipment working area", while the highest number of fatalities for shuttle car is attributed to the hazard "Failure of mechanical components." The study further reveals that the highest number of fatalities for roof bolter, LHD, and Iongwall are attributed to the hazards "Working under unsupported roof", "Failure of management to provide safe working conditions", and "Failure of mechanical components", respectively. It is determined that one fatality for the hoisting system is attributed to the hazard "Failure of mechanical components" and one to the hazard "Failure to follow safe maintenance procedure". Finally, approaches to prevention were also discussed in this paper.展开更多
An integrated monitoring system for running parameters of key mining equipmenton the basis of condition monitoring technology and modern communication networktechnology was developed.The system consists of a client co...An integrated monitoring system for running parameters of key mining equipmenton the basis of condition monitoring technology and modern communication networktechnology was developed.The system consists of a client computer with functions ofsignal acquisition and processing, and a host computer in the central control room.Thesignal acquisition module of the client computer can collect the running parameters fromvarious monitoring terminals in real-time.The DSP high-speed data processing system ofthe main control module can quickly achieve the numerical calculation for the collectedsignal.The signal modulation and signal demodulation are completed by the frequencyshift keying circuit and phase-locked loop frequency circuit, respectively.Finally, the signalis sent to the host computer for logic estimation and diagnostic analysis using the networkcommunication technology, which is helpful for technicians and managers to control therunning state of equipment.展开更多
Based on analyzing the mining equipment life evaluation theoretical system, the equipment life evaluation target system of the mining machinery is put forward taking the economic life, security life, reliability life ...Based on analyzing the mining equipment life evaluation theoretical system, the equipment life evaluation target system of the mining machinery is put forward taking the economic life, security life, reliability life and technical life as the targets. Then, the structure and model of the mining equipment life evaluation system are established and prepared for the realization of the system theoretically. Taking hydraulic support as the research object, the life evaluation system of hydraulic support is established and practice shows that the life evaluation system is feasible.展开更多
To enclose the interactive relation between the underground mining with suitable protection for surface ecological environments and surface prevention of ecological environments adapting to mining disturbing was resea...To enclose the interactive relation between the underground mining with suitable protection for surface ecological environments and surface prevention of ecological environments adapting to mining disturbing was researched and developed core of this technique. There are three aspects of controlling ecological environments, to dispose and renew before exploitation, to protect surface ecological environments in the exploitative process and to repair and build up after exploitation. Based on the moving law of overburden strata in shallow seam, the surface subsidence law and the growth law of vegetation in subsidence mine area, the integrated controlling technique has been developed synthetically by methods of theoretic analysis, laboratory simulation, numerical calculation, commercial test etc.. It includes the key techniques of aquifer-protective mining, filtering and purging of mine water through goaf, preventing and extinguishing fire in shallow seam no-rock roadway layout and waste disposal in underground, frame-building ecological functional sphere before exploitation, frame-building the ecological cycle using system after mining and so on.展开更多
Open pit mining operations utilize large scale and expensive equipment. For the mines implementing shovel and truck operation system, trucks constitute a large portion of these equipment and are used for hauling the m...Open pit mining operations utilize large scale and expensive equipment. For the mines implementing shovel and truck operation system, trucks constitute a large portion of these equipment and are used for hauling the mined materials. In order to have sustainable and viable operation, these equipment need to be utilized efficiently with minimum operating cost. Maintenance cost is a significant proportion of the overall operating costs. The maintenance cost of a truck changes non-linearly depending on the type, age and truck types. A new approach based on stochastic integer programming (SIP) techniques is used for annually scheduling a fixed fleet of mining trucks in a given operation, over the life of mine (multi-year time horizon) to minimize maintenance cost. The maintenance cost data in mining usually has uncertainty caused from the variability of the operational conditions at mines. To estimate the cost, usually historic data from different operations for new mines, and/or the historic data at the operating mines are used. However, maintenance cost varies depending on road conditions, age of equipment and many other local conditions at an operation. Traditional models aim to estimate the maintenance cost as a deterministic single value and financial evaluations are based on the estimated value. However, it does not provide a confidence on the estimate. The proposed model in this study assumes the truck maintenance cost is a stochastic parameter due to the significant level of uncertainty in the data and schedules the available fleet to meet the annual production targets. The scheduling has been performed by applying both the proposed stochastic and deterministic approaches. The approach provides a distribution for the maintenance cost of the optimized equipment schedule minimizing the cost.展开更多
A discrete-event system simulation and animation program was developed to enhance the efficiency of a truck-excavator operation and reduce the environmental impact of haulage in an open-cut coal mine with multiple-pit...A discrete-event system simulation and animation program was developed to enhance the efficiency of a truck-excavator operation and reduce the environmental impact of haulage in an open-cut coal mine with multiple-pit operations. In any mine, a key objective is to have sufficient equipment for production and not to have excess to where it becomes counterproductive. Due to the advent of responsible mining,environmental regulations, and eco-friendly practices, these factors must also be considered in the analysis. Simulation studies can be financially advantageous for both the optimization of existing mine operations and new development phases in a mine. This study is a new approach to use discrete-event system simulation for mine systems, in order to investigate and possibly reduce environmental impact considering mining haulage performance and production target. A hypothetical layout of a surface coal mine with two pit operations was used for the simulation and animation model. The simulation model includes the animation of the operation. Animation is helpful to enhance the benefit of a mine simulation model. GPSS/Hòand Proof Professionalòwere the software used for the investigation.展开更多
LHD's are expensive vehicles; therefore, it is important to accurately define the financial consequences associated with the investment of purchasing the mining equipment. This study concentrates on longterm incre...LHD's are expensive vehicles; therefore, it is important to accurately define the financial consequences associated with the investment of purchasing the mining equipment. This study concentrates on longterm incremental and sensitivity analysis to determine whether it is feasible to incorporate current battery technology into these machines. When revenue was taken into account, decreasing the amount of haulage in battery operated equipment by 5% or 200 kg per h amounts to a $4.0 × 10~4 loss of profit per year. On average it was found that using battery operated equipment generated $9.5 × 10~4 more in income annually, reducing the payback period from seven to two years to pay back the additional $1.0 × 10~5 investment of buying battery powered equipment over cheaper diesel equipment. Due to the estimated 5% increase in capital, it was observed that electric vehicles must possess a lifetime that is a minimum of one year longer than that of diesel equipment.展开更多
基金support by the Open Project of Xiangjiang Laboratory(22XJ02003)the University Fundamental Research Fund(23-ZZCX-JDZ-28,ZK21-07)+5 种基金the National Science Fund for Outstanding Young Scholars(62122093)the National Natural Science Foundation of China(72071205)the Hunan Graduate Research Innovation Project(CX20230074)the Hunan Natural Science Foundation Regional Joint Project(2023JJ50490)the Science and Technology Project for Young and Middle-aged Talents of Hunan(2023TJZ03)the Science and Technology Innovation Program of Humnan Province(2023RC1002).
文摘Sparse large-scale multi-objective optimization problems(SLMOPs)are common in science and engineering.However,the large-scale problem represents the high dimensionality of the decision space,requiring algorithms to traverse vast expanse with limited computational resources.Furthermore,in the context of sparse,most variables in Pareto optimal solutions are zero,making it difficult for algorithms to identify non-zero variables efficiently.This paper is dedicated to addressing the challenges posed by SLMOPs.To start,we introduce innovative objective functions customized to mine maximum and minimum candidate sets.This substantial enhancement dramatically improves the efficacy of frequent pattern mining.In this way,selecting candidate sets is no longer based on the quantity of nonzero variables they contain but on a higher proportion of nonzero variables within specific dimensions.Additionally,we unveil a novel approach to association rule mining,which delves into the intricate relationships between non-zero variables.This novel methodology aids in identifying sparse distributions that can potentially expedite reductions in the objective function value.We extensively tested our algorithm across eight benchmark problems and four real-world SLMOPs.The results demonstrate that our approach achieves competitive solutions across various challenges.
基金the Natural Sciences and Engineering Research Council of Canada(NSERC)under GR012389.
文摘Background Traditional methods for monitoring mining equipment rely primarily on visual inspections,which are time-consuming,inefficient,and hazardous.This article introduces a novel approach to monitoring mission-critical systems and services in the mining industry by integrating virtual reality(VR)and digital twin(DT)technologies.VR-based DTs enable remote equipment monitoring,advanced analysis of machine health,enhanced visualization,and improved decision making.Methods This article presents an architecture for VR-based DT development,including the developmental stages,activities,and stakeholders involved.A case study on the condition monitoring of a conveyor belt using real-time synthetic vibration sensor data was conducted using the proposed methodology.The study demonstrated the application of the methodology in remote monitoring and identified the need for further development for implementation in active mining operations.The article also discusses interdisciplinarity,choice of tools,computational resources,time and cost,human involvement,user acceptance,frequency of inspection,multiuser environment,potential risks,and applications beyond the mining industry.Results The findings of this study provide a foundation for future research in the domain of VR-based DTs for remote equipment monitoring and a novel application area for VR in mining.
基金Financial support for this work was provided by the Youth Fund Program of the National Natural Science Foundation of China (No. 42002292)the General Program of the National Natural Science Foundation of China (No. 42377175)the General Program of the Hubei Provincial Natural Science Foundation, China (No. 2023AFB631)
文摘The deformation and fracture evolution mechanisms of the strata overlying mines mined using sublevel caving were studied via numerical simulations.Moreover,an expression for the normal force acting on the side face of a steeply dipping superimposed cantilever beam in the surrounding rock was deduced based on limit equilibrium theory.The results show the following:(1)surface displacement above metal mines with steeply dipping discontinuities shows significant step characteristics,and(2)the behavior of the strata as they fail exhibits superimposition characteristics.Generally,failure first occurs in certain superimposed strata slightly far from the goaf.Subsequently,with the constant downward excavation of the orebody,the superimposed strata become damaged both upwards away from and downwards toward the goaf.This process continues until the deep part of the steeply dipping superimposed strata forms a large-scale deep fracture plane that connects with the goaf.The deep fracture plane generally makes an angle of 12°-20°with the normal to the steeply dipping discontinuities.The effect of the constant outward transfer of strata movement due to the constant outward failure of the superimposed strata in the metal mines with steeply dipping discontinuities causes the scope of the strata movement in these mines to be larger than expected.The strata in the metal mines with steeply dipping discontinuities mainly show flexural toppling failure.However,the steeply dipping structural strata near the goaf mainly exhibit shear slipping failure,in which case the mechanical model used to describe them can be simplified by treating them as steeply dipping superimposed cantilever beams.By taking the steeply dipping superimposed cantilever beam that first experiences failure as the key stratum,the failure scope of the strata(and criteria for the stability of metal mines with steeply dipping discontinuities mined using sublevel caving)can be obtained via iterative computations from the key stratum,moving downward toward and upwards away from the goaf.
文摘The article introduces the main practices and achievements of the Environment and Plant Protection Institute of Chinese Academy of Tropical Agricultural Sciences in promoting the sharing of large-scale instruments and equipment in recent years,analyzes the existing problems in the management system,management team,assessment incentives and maintenance guarantee,and proposes improvement measures and suggestions from aspects of improving the sharing management system,strengthening management team building,strengthening sharing assessment and incentives,improving maintenance capabilities and expanding external publicity,to further improve the sharing management of large-scale instruments and equipment.
基金supported by the Natural Science Foundation of China(71704184)Projects of the of the National Social Science Foundation of China(15GJ003-245)Science Foundation of Equipment Research(JJ20172A05095)
文摘The level of personnel operation ability determines the expected effectiveness of large-scale complex equipment. Firstly, this paper constructs the personnel operational ability evaluation index system and analyzes the data source of index. Secondly, the weight of index is determined and the fuzzy comprehensive evaluation model is proposed. Finally, results of instance analysis show that the evaluation model is feasible and effective.
基金Supported by National Natural Science Foundation of China(Grant No.51074179)National Hi-tech Research and Development Program of China(863 Program,Grant No.2012AA091291)Basic Research Foundation of Shenzhen Science and Technology Innovation,China(Grant No.JCYJ20150929102555935)
文摘Seafloor massive sulfide(SMS) deposits which consist of Au, Ag, Cu, and other metal elements, have been a target of commercial mining in recent decades. The demand for established and reliable commercial mining system for SMS deposits is increasing within the marine mining industry. The current status and progress of mining technology and equipment for SMS deposits are introduced. First, the mining technology and other recent developments of SMS deposits are comprehensively explained and analyzed. The seafloor production tools manufactured by Nautilus Minerals and similar mining tools from Japan for SMS deposits are compared and discussed in turn. Second, SMS deposit mining technology research being conducted in China is described, and a new SMS deposits mining tool is designed according to the environmental requirement. Finally, some new trends of mining technology of SMS deposits are summarized and analyzed. All of these conclusions and results have reference value and guiding significance for the research of SMS deposit mining in China.
文摘Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology & Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows: 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as "low gas content, high gas emission", are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.
基金Supported by the National Natural Science Foundation of China (50375026, 50375028) the National High-tech R&D Program of China (863 Program) (2012AA06A407)
文摘The paper introduced complete sets of automatic equipment and technology used in thin seam coal face, and proposed the comprehensive mechanization and automation of safe and high efficiency mining models based on the thin seam drum shearer. The key technology of short length and high power thin seam drum shearer, and new type roof support with big extension ratio and plate canopy were introduced. The new research achievement on automatic control system of complete sets of equipment for the thin seam coal, which composed of electronic-hydraulic system, compact thin seam roof supports, high effective shearer with intelligent control system, and characterized by automatical follow-up and remote control technology, was described in this paper..
文摘Background of the development and achievement on sets equipment technologies for coal mine longwall face in China was reviewed initially. On the theoretical side, a coupling model of hydraulic support and surrounding rock, support pa- rameters optimization and threedimensional (3D) dynamic design method were presented. On the practical side, this paper out lined some of practical issues and discussed some relative methods and technologies. In thin seam coal longwall mining, how to lower equipment height is the first problem that should be solved. Roof pressure regularity, control of rooffall and collapse, and hydraulic support stability were investigated preferentially in 5-7 m coal seam longwall mining. The application of equip- ment for longwall mining with 5-7 m cutting height in China was concluded. The characteristics of full-mechanized top coal caving for extra thick seam coal were presented. The automation of top-caving hydraulic support and relevant equipment have achieved important breakthrough. At the end of this paper, further development of China's coal industry and longwall mining technologies and equipment were prospected in brief. This paper gives readers a comprehensive understanding of China's coal mine longwall face equipment technologies. It will give help to other countries on its coal mining development.
文摘The purpose of this study is to develop an integrated framework for capacity analysis to address the influence of systematic hazardous factors on the haulage fleet nominal capacity.The proposed model was made to capture unexpected risks for mining equipment based upon data-driven method considering different scenarios.Probabilistic risk assessment(PRA)was employed to quantify the loss of production capacity by focusing on severity of failure incidents and maintainability measurements.Discrete-event simulation was configured to characterize the nominal capacity for mining operation.Accordingly,the system capacity was analyzed through the comparison of nominal and actual capacity.A case study was completed to validate the research methodology.The past operation and maintenance field data were collected for shovel operation.The discrete-event simulation was developed to estimate the rate of shovel nominal capacity.Then,the effects of undesirable scenarios were assessed by developing the PRA approach.The research results provide significant insights into how to enhance the production capacity in mines.The analyst gets a well judgment for the crucial elements dealing with high risk levels.A holistic maintenance plan can be developed to mitigate and control the losses.
文摘The purpose of this research was to develop a new approach in determination of overhaul and maintenance cost of loading equipment in surface mining. Two statistical models including univariate exponential regression (UER) and multivariate linear regression (MLR) were used in this study. Loading equipment parameters such as bucket capacity, machine weight, engine power, boom length, digging depth, and dumping height were considered as variables. The results obtained by models and mean absolute error rate indicate that these models can be applied as the useful tool in determination of overhaul and maintenance cost of loading equipment. The results of this study can be used by the decision-makers for the specific surface mining operations.
基金supported by the National Natural Science Foundation of China(Grant Nos.52278407 and 52378407)the China Postdoctoral Science Foundation(Grant No.2023M732670)the support by the Postdoctoral Fellowship Program of China Postdoctoral Science Foundation.
文摘The widespread utilisation of tunnel boring machines(TBMs)in underground construction engineering requires a detailed investigation of the cutter-rock interaction.In this paper,we conduct a series of largescale standing rotary cutting tests on granite in conjunction with high-fidelity numerical simulations based on a particle-type discrete element method(DEM)to explore the effects of key cutting parameters on the TBM cutter performance and the distribution of cutter-rock contact stresses.The assessment results of cutter performance obtained from the cutting tests and numerical simulations reveal similar dependencies on the key cutting parameters.More specifically,the normal and rolling forces exhibit a positive correlation with penetration but are slightly influenced by the cutting radius.In contrast,the side force decreases as the cutting radius increases.Additionally,the side force shows a positive relationship with the penetration for smaller cutting radii but tends to become negative as the cutting radius increases.The cutter's relative effectiveness in rock breaking is significantly impacted by the penetration but shows little dependency on the cutting radius.Consequently,an optimal penetration is identified,leading to a low boreability index and specific energy.A combined Hertz-Weibull function is developed to fit the cutter-rock contact stress distribution obtained in DEM simulations,whereby an improved CSM(Colorado School of Mines)model is proposed by replacing the original monotonic cutting force distribution with this combined Hertz-Weibull model.The proposed model outperforms the original CSM model as demonstrated by a comparison of the estimated cutting forces with those from the tests/simulations.The findings from this work that advance our understanding of TBM cutter performance have important implications for improving the efficiency and reliability of TBM tunnelling in granite.
文摘Based on the number of fatalities per year, a persistent area of concern in mine safety continues to be equipment related. Data from the period 1995 through 2007 were studied in order to identify major hazards for underground mining equipment-related fatal incidents and to perform an analysis of those that occurred over the last 13 years. Reports on equipment-related fatal incidents were obtained from the Mine Safety and Health Administration (MSHA). The results show that underground mining equipment including continuous miner, shuttle car, roof bolter, load-haul-dump (LHD), Iongwall and hoisting contributed to a total of 69 mining-related fatalities. The study reveals that the major hazard for continuous mining equipment-related fatal incidents is "Failure of victim to respect equipment working area", while the highest number of fatalities for shuttle car is attributed to the hazard "Failure of mechanical components." The study further reveals that the highest number of fatalities for roof bolter, LHD, and Iongwall are attributed to the hazards "Working under unsupported roof", "Failure of management to provide safe working conditions", and "Failure of mechanical components", respectively. It is determined that one fatality for the hoisting system is attributed to the hazard "Failure of mechanical components" and one to the hazard "Failure to follow safe maintenance procedure". Finally, approaches to prevention were also discussed in this paper.
基金Supported by the National Hi-tech Research and Development Program of China(2007AA04Z415)the Hunan Province and Xiangtan City Natural Science Joint Foundation(09JJ8005)the Torch Program Project of Hunan Province(2008SH044)
文摘An integrated monitoring system for running parameters of key mining equipmenton the basis of condition monitoring technology and modern communication networktechnology was developed.The system consists of a client computer with functions ofsignal acquisition and processing, and a host computer in the central control room.Thesignal acquisition module of the client computer can collect the running parameters fromvarious monitoring terminals in real-time.The DSP high-speed data processing system ofthe main control module can quickly achieve the numerical calculation for the collectedsignal.The signal modulation and signal demodulation are completed by the frequencyshift keying circuit and phase-locked loop frequency circuit, respectively.Finally, the signalis sent to the host computer for logic estimation and diagnostic analysis using the networkcommunication technology, which is helpful for technicians and managers to control therunning state of equipment.
基金supported by the Natural Science Foundation of Shanxi Province,China under Grant Number:2008012006-2
文摘Based on analyzing the mining equipment life evaluation theoretical system, the equipment life evaluation target system of the mining machinery is put forward taking the economic life, security life, reliability life and technical life as the targets. Then, the structure and model of the mining equipment life evaluation system are established and prepared for the realization of the system theoretically. Taking hydraulic support as the research object, the life evaluation system of hydraulic support is established and practice shows that the life evaluation system is feasible.
文摘To enclose the interactive relation between the underground mining with suitable protection for surface ecological environments and surface prevention of ecological environments adapting to mining disturbing was researched and developed core of this technique. There are three aspects of controlling ecological environments, to dispose and renew before exploitation, to protect surface ecological environments in the exploitative process and to repair and build up after exploitation. Based on the moving law of overburden strata in shallow seam, the surface subsidence law and the growth law of vegetation in subsidence mine area, the integrated controlling technique has been developed synthetically by methods of theoretic analysis, laboratory simulation, numerical calculation, commercial test etc.. It includes the key techniques of aquifer-protective mining, filtering and purging of mine water through goaf, preventing and extinguishing fire in shallow seam no-rock roadway layout and waste disposal in underground, frame-building ecological functional sphere before exploitation, frame-building the ecological cycle using system after mining and so on.
文摘Open pit mining operations utilize large scale and expensive equipment. For the mines implementing shovel and truck operation system, trucks constitute a large portion of these equipment and are used for hauling the mined materials. In order to have sustainable and viable operation, these equipment need to be utilized efficiently with minimum operating cost. Maintenance cost is a significant proportion of the overall operating costs. The maintenance cost of a truck changes non-linearly depending on the type, age and truck types. A new approach based on stochastic integer programming (SIP) techniques is used for annually scheduling a fixed fleet of mining trucks in a given operation, over the life of mine (multi-year time horizon) to minimize maintenance cost. The maintenance cost data in mining usually has uncertainty caused from the variability of the operational conditions at mines. To estimate the cost, usually historic data from different operations for new mines, and/or the historic data at the operating mines are used. However, maintenance cost varies depending on road conditions, age of equipment and many other local conditions at an operation. Traditional models aim to estimate the maintenance cost as a deterministic single value and financial evaluations are based on the estimated value. However, it does not provide a confidence on the estimate. The proposed model in this study assumes the truck maintenance cost is a stochastic parameter due to the significant level of uncertainty in the data and schedules the available fleet to meet the annual production targets. The scheduling has been performed by applying both the proposed stochastic and deterministic approaches. The approach provides a distribution for the maintenance cost of the optimized equipment schedule minimizing the cost.
文摘A discrete-event system simulation and animation program was developed to enhance the efficiency of a truck-excavator operation and reduce the environmental impact of haulage in an open-cut coal mine with multiple-pit operations. In any mine, a key objective is to have sufficient equipment for production and not to have excess to where it becomes counterproductive. Due to the advent of responsible mining,environmental regulations, and eco-friendly practices, these factors must also be considered in the analysis. Simulation studies can be financially advantageous for both the optimization of existing mine operations and new development phases in a mine. This study is a new approach to use discrete-event system simulation for mine systems, in order to investigate and possibly reduce environmental impact considering mining haulage performance and production target. A hypothetical layout of a surface coal mine with two pit operations was used for the simulation and animation model. The simulation model includes the animation of the operation. Animation is helpful to enhance the benefit of a mine simulation model. GPSS/Hòand Proof Professionalòwere the software used for the investigation.
文摘LHD's are expensive vehicles; therefore, it is important to accurately define the financial consequences associated with the investment of purchasing the mining equipment. This study concentrates on longterm incremental and sensitivity analysis to determine whether it is feasible to incorporate current battery technology into these machines. When revenue was taken into account, decreasing the amount of haulage in battery operated equipment by 5% or 200 kg per h amounts to a $4.0 × 10~4 loss of profit per year. On average it was found that using battery operated equipment generated $9.5 × 10~4 more in income annually, reducing the payback period from seven to two years to pay back the additional $1.0 × 10~5 investment of buying battery powered equipment over cheaper diesel equipment. Due to the estimated 5% increase in capital, it was observed that electric vehicles must possess a lifetime that is a minimum of one year longer than that of diesel equipment.