Additive Manufacturing of Ceramic Structures by Laser Engineered Net Shaping

Ceramic is an important material with outstanding physical properties whereas impurities and porosities generated by traditional manufacturing methods limits its further industrial applications. In order to solve this problem, direct fabrication of Al2O3 ceramic structures is conducted by laser engineered net shaping system and pure ceramic powders. Grain refinement strengthening method by doping Zr O2 and dispersion strengthening method by doping Si C are proposed to suppress cracks in fabricating Al2O3 structure. Phase compositions, microstructures as well as mechanical properties of fabricated specimens are then analyzed. The results show that the proposed two methods are effective in suppressing cracks and structures of single-bead wall, arc and cylinder ring are successfully deposited. Stable phase of α-Al2O3 and t-Zr O2 are obtained in the fabricated specimens. Micro-hardness higher than 1700 HV are also achieved for both Al2O3 and Al2O3/Zr O2, which are resulted from fine directional crystals generated by the melting-solidification process. Results presented indicate that additive manufacturing is a very attractive technique for the production of high-performance ceramic structures in a single step.

Laser beam shaping with magnetic fluid-based liquid deformable mirrors

A new controllable laser beam shaping technique is demonstrated, where a magnetic fluid-based liquid deformable mirror is proposed to redistribute the laser phase profile and thus change the propagation property of the beam. The mirror is driven by an inner miniature actuator array along with a large outer actuator. The inner actuator array is used for deforming the magnetic fluid surface, while the outer actuator is used to linearize the fluid surface response and amplify the magnitude of the deflection. In comparison to other laser beam shaping techniques, this technique offers the advantages such as simplicity, low cost, large shape deformation, and high adaptability. Based on a fabricated prototype of the liquid deformable mirror, an experimental AO system was set up to produce a desired conical surface shape that shaped the incident beam into a Bessel beam. The experimental results show the effectiveness of the proposed technique for laser beam shaping.

Simulation and experimental analysis of melt pool evolution in laser engineered net shaping

In this work,the evolution of melt pool under single-point and single-line printing in the laser engineered net shaping(LENS)process is analyzed.Firstly,the basic structure of the melt pool model of the LENS process is established and the necessary assumptions are made.Then,the establishment process of the multi-physical field model of the melt pool is introduced in detail.It is concluded that the simulation model results are highly consistent with the online measurement experiment results in terms of melt pool profile,space temperature gradient,and time temperature gradient.Meanwhile,some parameters,such as the 3D morphology and surface fluid field of the melt pool,which are not obtained in the online measurement experiment,are analyzed.Finally,the influence of changing the scanning speed on the profile,peak temperature,and temperature gradient of the single-line melt pool is also analyzed,and the following conclusions are obtained:With the increase in scanning speed,the profile of the melt pool gradually becomes slender;The relationship between peak temperature and scanning speed is approximately linear in a certain speed range;The space temperature gradient at the tail of the melt pool under different scanning speeds hardly changes with the scanning speed,and the time temperature gradient at the tail of the melt pool is in direct proportion to the scanning speed.

Prompt acceleration of a μ^(+) beam in a toroidal wakefield driven by a shaped steep-rising-front Laguerre–Gaussian laser pulse

Recent experimental data for anomalous magnetic moments strongly indicates the existence of new physics beyond the Standard Model.Energetic μ^(+) bunches are relevant to μ^(+) rare decay,spin rotation,resonance and relaxation(μSR)technology,future muon colliders,and neutrino factories.In this paper,we propose prompt μ^(+) acceleration in a nonlinear toroidal wakefield driven by a shaped steep-rising-front Laguerre–Gaussian(LG)laser pulse.An analytical model is described,which shows that a μ^(+) beam can be focused by an electron cylinder at the centerline of a toroidal bubble and accelerated by the front part of the longitudinal wakefield.A shaped LG laser with a short rise time can push plasma electrons,generating a higher-density electron sheath at the front of the bubble,which can enhance the acceleration field.The acceleration field driven by the shaped steep-rising-front LG laser pulse is about four times greater than that driven by a normal LG laser pulse.Our simulation results show that a 300 MeV μ^(+) bunch can be accelerated to 2 GeV and its transverse size is focused from an initial value of w_(0)=5μm to w=2μm in the toroidal bubble driven by the shaped steep-rising-front LG laser pulse with a normalized amplitude of a=22.

THE MULTI-LAYER LASER CLADDING OF Ni60 ALLOY

The Multi layer coating of Ni60 alloy was got by multi layer laser cladding. The height of the coating was about 12mm and the wall of the coating was perpendicular to the base. The microstructure of the coating was made up of fine dendrite. The conjunction between layers was good.

Commissioning the photocathode radio frequency gun:a candidate electron source for Hefei Advanced Light Facility

The Hefei Advanced Light Facility(HALF)proposed by the National Synchrotron Radiation Laboratory(NSRL)is a diffraction-limited storage ring(DLSR),which plans to use a full energy linac as the injector.To ensure injection efficiency,the injection beam needs to have low emittance.Therefore,a photocathode radio frequency(RF)gun was developed in the HALF R&D project.The gun is designed to deliver high-quality electron bunches with a typically 0.5 nC charge and~4.5 MeV energy with low emittance.The initial system commission with an electron beam was completed at the end of 2020,and a stable 1.2–1.4 mm.mrad emittance with a bunch charge of 500 pC was demonstrated.In this paper,we report the experimental results and experience obtained during the commission,including the RF gun,drive laser system,and beam diagnostics.

基于Logistic回归模型的TC4零件激光熔化沉积工艺参数分析（英文）

In this paper, laser melting deposition(LMD), a new advanced manufacture technology. While manufacturing a metal part by LMD process, if we could control the energy distribution in internal different areas such as cladding layer or that between cladding layer and the substrate with optimal process parameters, the probability of internal defects of parts can be reduced, and the mechanical properties of parts will be greatly improved. To address the problem that whether the part made by LMD has internal defects, in this paper we designed the orthogonal rotation experiments through selecting different process parameters. Then a Logistic Regression model was built based on the experiments data. The calculation result of the regression model was in good agreement with the result of authentication test. Therefore, this Logistic Regression model has important reference for selecting LMD process parameters.

Emittance measurement & optimization for the photocathode RF gun with laser profile shaping

The Laser Undulator Compact X-ray source （LUCX） is a test bench for a compact high brightness X-ray generator, based on inverse Compton Scattering at KEK, which requires high intensity multi-bunch trains with low transverse emittance. A photocathode RF gun with emittance compensation solenoid is used as an electron source. Much endeavor has been made to increase the beam intensity in the multi-bunch trains. The cavity of the RF gun is tuned into an unbalanced field in order to reduce space charge effects, so that the field gradient on the cathode surface is relatively higher when the forward RF power into gun cavity is not high enough. A laser profile shaper is employed to convert the driving laser profile from Gaussian into uniform. In this research we seek to find the optimized operational conditions for the decrease of the transverse emittance. With the uniform driving laser and the unbalanced RF gun, the RMS transverse emittance of a 1 nC bunch has been improved effectively from 5.46 πmm·mrad to 3.66 πmm·mrad.

An adaptive laser beam shaping technique based on a genetic algorithm

A new adaptive beam intensity shaping technique based on the combination of a 19-element piezo-electricity deformable mirror （DM） and a global genetic algorithm is presented. This technique can adaptively adjust the voltages of the 19 actuators on the DM to reduce the difference between the target beam shape and the actual beam shape. Numerical simulations and experimental results show that within the stroke range of the DM, this technique can be well used to create the given beam intensity profiles on the focal plane.

Experimental Study of the X-Ray Radiation Source at Approximately Constant Radiation Temperature

An X-ray radiation source with approximately constant radiation temperature is realized by irradiating golden hohlraum with a shaped laser pulse. A simple theoretical model based on power balance is used to design the shape of the drive laser pulse. Experiments are carried out on the Shenguang III prototype laser facility, and the experimentM results are presented for radiation sources with the flat-top lasting about 2.5 ns at two different peak temperatures of about 150 eV and 170 eV, respectively, including the the drive laser pulses and the time integrated possible improvements are discussed. time histories of the temperatures, the shapes of radiation spectra. The validity of the model and

Few-layer MoS2-deposited microfiber as highly nonlinear photonic device for pulse shaping in a fiber laser [Invited]

Two-dimensional（2D） materials have emerged as attractive mediums for fabricating versatile optoelectronic devices. Recently, few-layer molybdenum disulfide（MoS2）, as a shining 2D material, has been discovered to possess both the saturable absorption effect and large nonlinear refractive index. Herein, taking advantage of the unique nonlinear optical properties of MoS2, we fabricated a highly nonlinear saturable absorption photonic device by depositing the few-layer MoS2 onto the microfiber. With the proposed MoS2 photonic device, apart from the conventional soliton patterns, the mode-locked pulses could be shaped into some new soliton patterns, namely,multiple soliton molecules, localized chaotic multipulses, and double-scale soliton clusters. Our findings indicate that the few-layer MoS2-deposited microfiber could operate as a promising highlynonlinear photonic device for the related nonlinear optics applications.

Experimental generation and observation of a super-resolution optical tube

We generated a super-resolution optical tube by tightly focusing a binary phase modulated azimuthally polarized laser beam.The binary phase modulation is achieved by a glass substrate with multi-belt concentric ring grooves.We also characterized the 3D beam pro¯le by using a crossshaped knife-edge fabricated on a silicon photo-detector.The size of the super-resolution dark spot in the tube is 0.32
,which remains unchanged for
4
within the tube.This optical tube may¯nd applications in super-resolution microscopy,optical trapping and particle acceleration.

Continued Study on Hohlraum Radiation Source with Approximately Constant Radiation Temperature

An experiment was performed on the Shenguang III prototype laser facility to continue the study on hohlraum radiation source with approximately constant radiation temperature using a continuously shaped laser pulse.A radiation source with a flattop temperature of about130 e V that lasted about 5 ns was obtained.The previous analytical iteration method based on power balance and self-similar solution of ablation was modified taking into account the plasma movements and it was used to design the laser pulse shape for experiment.A comparison between experimental results and simulation is presented and better agreement was achieved using the modified method.Further improvements are discussed.

ACQUIREMENT AND COMPUTER PROCESSING OF 3-D SURFACE SHAPE DATA

The laser scanning and CCD image-transmitting measurement method and principle on acquiring 3-D curved surface shape data are discussed. Computer processing technique of 3-D curved surface shape(be called“ 3 - D surface shape”for short) data is analysed. This technique in- cludes these concrete methods and principles such as data smoothing, fitting, reconstructing ,elimi- nating and so on. The example and result about computer processing of 3- D surface shape data are given .

Functionally Gradient Material Laser Rapid Prototyping Technique

The functionally gradient material laser rapid prototyping system is developed based on the increasing material manufacture idea of the rapid prototyping. The system hardware is composed of a 5 kW CO2 laser, a three-dimensional numeric control table, a three-stock-bin coaxial powder delivery device, and an integration operation control desk. The system software is composed of the CAD slicing and scan filling module, materials component distributing design module, and hardware equipment integration drive module. The real time change proportion allocation technique of three metal powders, powder uniform mixing technique, and coaxial powder delivery technique are studied. According to the principle of the output powder cumulative volume invariable in unit time, the real time powder allocation formulae are deduced. The design method of the materials component distributing regularity in the part entity is studied. The gradient change regularity of the face gradient, line gradient, and point gradient is studied. A sort of the file layout of integrating material information and geometry information is brought forward.

Overview of SwissFEL dual-photocathode laser capabilities and perspectives for exotic FEL modes

SwissFEL is a compact,high-brilliance,soft and hard X-ray free electron laser(FEL)facility that started user operation in 2019.The facility is composed of two parallel beam lines seeded by a common linear accelerator(LINAC),and a two-bunch photo-injector.For the injector,an innovative dual-photocathode laser scheme has been developed based on state-of-the-art ytterbium femtosecond laser systems.In this paper,we describe the performance of the Swiss FEL photocathode drive lasers(PCDLs),the pulse-shaping capabilities as well as the versatility of the systems,which allow many different modes of operation of Swiss FEL.The full control over the Swiss FEL electron bunch properties via the unique architecture of the PCDLs will enable in the future the advent of more-advanced FEL modes;these modes include,but are not restricted to,the generation of single or trains of sub-femtosecond FEL pulses,multi-color FEL and finally,the generation of fully coherent X-ray pulses via laser-based seeding.

Development of high damage threshold laser-machined apodizers and gain filters for laser applications

We have developed high damage threshold filters to modify the spatial profile of a high energy laser beam. The filters are formed by laser ablation of a transmissive window. The ablation sites constitute scattering centers which can be filtered in a subsequent spatial filter. By creating the filters in dielectric materials, we see an increased laser-induced damage threshold from previous filters created using ‘metal on glass' lithography.

Effect of Powder Particle Shape on the Properties of In Situ Ti–TiB Composite Materials Produced by Selective Laser Melting

This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology （especially the shape） and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting （SLM） technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium （CP-Ti） and 5 wt% titanium diboride （TiB2） powders and subsequently milled for two different times （i.e. 2 h and 4 h）. The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those （883 MPa and 5.5%, respectively） for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density （i.e. increasing porosity level） of the Ti-TiB composite materials and their mechanical properties.

An approach to form the dome shape by 3D laser forming

Application of a thermal source in non-contact forming of sheet metal is known for some time. Replacement of this thermal source with a laser beam promises the much greater controllability of the process. To date, research focuses on dealing with rectangular plates, and only a few studies are presented for axis-symmetric geometries like circular plates. This study presents the work to get the dish or bowl shape by an initially flat circular plate. Two different scanning strategies circular and radial are attempted to get the desired dish shape. Following the unexpected distortion throughout the plate, a second series of experiments are conducted on a wide range of specimen geometries. An interesting phenomenon is observed. It is suggested that homogeneous dissemination of heat along with combined form of both of the scanning strategies, could have more potential to form dome shape.

Pulse shape of ultrashort intense laser reflected from a plasma mirror

The temporal profiles of high-power short-pulse lasers reflected from self-induced plasma mirrors（PMs） were measured with high temporal resolution in the sub-picosecond window. The leading front shape of the laser pulse is found to depend sensitively on the laser fluence on the PM surface. Spectral modulation plays a key role in pulse profile shaping. Our findings will extend our knowledge on properly using PMs.