Applied research on reliable increase measures of CNC lathes

According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of the serial CNC lathes are put forward.

Comprehensive Reliability Allocation Method for CNC Lathes Based on Cubic Transformed Functions of Failure Mode and Effects Analysis

Reliability allocation of computerized numerical controlled（CNC）lathes is very important in industry.Traditional allocation methods only focus on high-failure rate components rather than moderate failure rate components,which is not applicable in some conditions.Aiming at solving the problem of CNC lathes reliability allocating,a comprehensive reliability allocation method based on cubic transformed functions of failure modes and effects analysis（FMEA）is presented.Firstly,conventional reliability allocation methods are introduced.Then the limitations of direct combination of comprehensive allocation method with the exponential transformed FMEA method are investigated.Subsequently,a cubic transformed function is established in order to overcome these limitations.Properties of the new transformed functions are discussed by considering the failure severity and the failure occurrence.Designers can choose appropriate transform amplitudes according to their requirements.Finally,a CNC lathe and a spindle system are used as an example to verify the new allocation method.Seven criteria are considered to compare the results of the new method with traditional methods.The allocation results indicate that the new method is more flexible than traditional methods.By employing the new cubic transformed function,the method covers a wider range of problems in CNC reliability allocation without losing the advantages of traditional methods.

Reliability evaluation on CNC lathes based on the modified L-M method

Equivalent ways commonly used in engineering works are not effective to estimate the reliability of tandem system based on L-M method. One modified L-M method is an important means to estimate the reliability of CNC lathes. A method of using two named confidence limits for the estimation is put forward. Fitting resuits of the sub-systems of CNC machine tools are estimated. And the scattered level of confidence limits facing the reliability matrix of sub-systems can be clearly seen.

A Reliability Allocation Method of CNC Lathes Based on Copula Failure Correlation Model

The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely considered when reliabil?ity allocation is conducted. In this paper, drawbacks of reliability model based on failure independence assumption are illustrated, after which, reliability model of CNC lathes considering failure correlation of subsystems is established based on Copula theory, which is an improvement of traditional reliability model of series systems. As the failure time of CNC lathes often obeys Weibull or exponential distribution, Gumbel Copula is selected to build correlation model. After that, a reliability allocation method considering failure correlation is analyzed based on the model established before. Reliability goal is set first and then failure rates are allocated to subsystems according to the allocation vector through solving the correlation model. Reliability allocation is conducted for t = 1. A real case of a CNC lathe and a numerical case are presented together to illustrate the advantages of the reliability model established consider?ing failure correlation and the corresponding allocation method. It shows that the model accords to facts and real working condition more, and failure rates allocated to all the subsystems are increased to some extent. This research proposes a reliability allocation method which takes failure correlation among subsystems of CNC lathes into consid?eration, and costs for design and manufacture could be decreased.

Fault Tree Analysis of Feeding Control System for Computer Numerical Control Heavy-Duty Horizontal Lathes with Multiple Common Cause Failure Groups

The lathes are basic machine tools for manufacturing cylindrical parts. In recent years, the DLseries computer numerical control(CNC) heavy-duty horizontal lathes(HDHLs) have been widely used in the transportation, energy and aviation industries. High availability of the CNC heavy-duty lathes is demanded to guarantee the efficiency and benefit of these manufacturing industries. As one of the key subsystems of the HDHLs, the feeding control system is studied in this paper on reliability modeling and reliability analysis. The fault tree analysis(FTA) method is used for reliability modelling of the feeding control system. Considering the multiple common cause failure groups(CCFGs) existing in the system, a modified beta factor parametric model is introduced to model the common cause failure(CCF) in system. The reliability of feeding control system is then obtained and the effect of CCF on the reliability of the whole system is studied as well.

Twinning behaviors of Mg-Sn alloy with basal or prismatic Mg_2Sn

The Mg-Sn alloys,with basal or prismatic Mg2Sn laths,were employed to reveal the effect of precipitate orientation on twinning behavior quantitatively.The Mg-5wt.%Sn alloys with basal or prismatic Mg2Sn were compressed to study the twinning behaviors.Subsequently,an Orowan strengthening model was developed to quantitatively investigate the critical resolved shear stress(CRSS)increment of precipitates on twinning.The results revealed that the prismatic precipitates hindered the transfer and growth of tensile twins more effectively compared with the basal precipitates.The decreased proportion of tensile twins containing prismatic Mg2Sn might be attributed to a larger CRSS increment for tensile twins compared with that for basal precipitates.The obvious decreased twinning transfer in the alloy with prismatic Mg2Sn could be due to its higher geometrically necessary dislocation and enhanced CRSS of tensile twins.Notably,the prismatic precipitates have a better hindering effect on tensile twins during compression.

Simulation on dynamic characteristics of TC4 cutting with crack defects

Titanium alloys play an important role in aerospace and other fields.However,after precision forging and cold rolling process,some defects will appear on the subsurface of titanium alloy bars,thus reducing the surface quality and precision of turning process.This study aimed at exploring the effect of crack defects on TC4 cutting.Firstly,the finite element cutting simulation model of TC4 material with crack defects was established in ABAQUS.Then,the cutting parameters such as cutting force,stress concentration,chip morphology,residual stress were obtained by changing the variables such as the size and height of crack defects.Finally,the turning experiment was carried out on centerless lathe.The results show that the cutting force changes abruptly when the defect position is located on the cutting path,the maximal stress occurs at the tip of the defect,and the mutation of stress value is more serious with the increase of defect size;the buckling deformation of chip morphology occurs and becomes less serious with the increase of the distance between the defect position and the workpiece surface;the surface residual stress near the defect is related to the stress when the tool is close to the defect,the larger defect size and the closer to the machined surface,the greater the residual stress.Therefore,under certain processing conditions,the TC4 material should avoid large size defects or increase the distance between defects and the machined surface,so as to obtain better and stable surface quality.

Design of High Precision CNC Vertical Lathe Turning Tool Holder

A large aspect ratio vibration reducing tool holder based on passive damping vibration reduction technology is designed to solve the vibration problem that occurs in deep hole machining of vertical lathes.A dynamic model of passive damping vibration reduction tool holder was established,and the optimal damping ratio,optimal frequency ratio,and maximum relative amplitude were derived.Modal analysis of the passive damping vibrationreduction tool holder was conducted using software.The results showed that the maximum response amplitude of the passive damping vibration reduction tool holder decreased significantly compared to the original one.

MasterCAM在数控车床自动编程中的应用

通过一个例子介绍MasterCAMLathe在数控车床自动编程中的应用。开始绘制零件的轮廓图 ,进入刀具路径 ,进行各种加工设置 ,进行刀具路径模拟或实体切削验证 ,进行后处理 。

基于Mastercam编制非圆曲线数控车削程序

非圆曲线数控车床程序编制是一个难点,Mastercam是优秀的CAD/CAM的软件之一,Lathe是其数控车的模块,它可以精确地建立各种复杂的模型,并生成程序。本文介绍如何用其编制非圆曲线数控车削程序。

基于ANSYS有限元法的某型车床主轴振动频率响应分析（英文）

以机械加工中常用车床CA6140为研究对象,分别采用基于ANSYS的有限元法和实验法对其主轴进行了振动模态与频率响应分析,并对两者的计算结果进行了对比分析,验证了ANSYS数值仿真的准确性。数值仿真和实验结果表明:主轴在一阶频率和五阶频率处容易发生共振,但未达到共振,且低阶频率要比高阶频率对主轴的振动影响大;通过实验得出,主轴在工作状态下的最大振动主要集中在其两端轴承附近区域,因此改进轴承是减小主轴振动、保证主轴加工精度的重要途径,其研究结果可对车床的结构优化设计提供理论指导。

虚拟数控车床螺纹加工中的工件建模方法

工件建模方法是虚拟数控加工中的关键技术,由于其形体在加工过程中不断变化,所以其模型需要能够根据加工过程实时调整。在介绍传统数控车床虚拟仿真系统的工件建模方法的基础上,分析了其在螺纹加工过程中的不足,并给出了适合螺纹加工的工件体建模方法,并使用OpenGL和VC++编程实现了螺纹体的建模。

Effect of Ti on microstructure and strengthening behavior in press hardening steels

Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and X-ray diffraction(XRD).The results show that the microstructure of PHS is martensite,and two sizes of particles disperse in the martensite matrix during the forming and quenching process.The size of the bigger particles is between 100 and 200 nm,and the small particles are nanometer-sized.The quantity of the particles has a positive relation with the Ti content.More importantly,the microstructure and strengthening mechanism are affected by the precipitating behavior of the particles.Besides the prior austenite grain,martensite packet,block and lath are refined by Ti addition.The steels are strengthened by the fine grains,martensite substructure and precipitates.The uniformly distributed dislocation in the martensite lath,the density of which is between 3.0?10^(14) cm^(–2) and 5.0?10^(14) cm^(–2),strengthens the steels through associating with fine carbide particles.

Study on the Dynamic Characteristic of Lathe Headstock

In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character- istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the paper,the method based on the combination of calculation mode and experiment mode is proposed to analyze the dynamic characteristics of the headstock.The modal parameters and the mode shapes are calculated by ANSYS7.1 software.According to the FEM calculating results,the ex- periment parameters can be selected correctly.The modal parameters of the headstock have to be calculated and identified precisely. On the basis of these modal parameters,the faults of the headstock are shown and its weak points of design are illustrated.A con- clusion is drawn that some reasonable reinforce positions could greatly improve the dynamic characteristics of the system and this ap- proach is proved to be precise and reliable.

MasterCAM在数控车床自动编程中的应用

介绍了MasterCAMLathe在数控车床自动编程中的应用实例,即:从绘制零件的轮廓图;进入刀具路径,进行各种加工设置;进行刀具路径模拟或实体切削验证;进行后处理,生成所需的程序等操作。

SIMULATION OF ROLLING TEXTURE OF ALUMINUM WITH LATH MODEL

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Lathe process of AZ91D magnesium alloy chips used in semi-solid thixomolding

Based on the mechanism of chip breaking and the principle of semi-solid thixomolding, the lathe process of AZ91D magnesium alloys chips used in semi-solid thixotropic injection molding process was studied. With three kinds of turning tools, such as 31303C5, 31003C and 31303C, different chips were gotten. And by one tool with different lathe parameters, different chips were gotten. The results show that, under the needed condition of the thixotropic injection molding machine, the ideal chips are gotten and the size of magnesium alloy chips must be about 35mm, and the turning tool is chosen, whose chip breaker groove is narrower and the depth of cutting is more than 3mm as well as the amount of feed is larger than 0.3mm. The deformation occurs on the microstructure of the chips, and the residual stress is important to the later microstructure of semi-solid state in injection molding.

New Space Morphology and Habit Plane of Low Carbon Martensite

The as-quenched microstructures of low carbon steels were observed by scanning electron microscope, and the thin foil specimen was examined by transmission electron microscopy. It is found that the space morphology of low carbon martensite is not lath-like but thin sheet-like, which is designated as sheet-like martensite or packet thin sheet martensite. A three-dimensional model was presented. The reason for exhibiting two apparent morphologies, i.e. double contrast packet and simple contrast packet, in as-quenched low carbon steels was analyzed in detail. It is suggested that the data of martensitic habit plane measured by other procedures should be further inspected using optical metallographic method. The apparent morphologies of low carbon martensite confirm that its habit plane should be {557}_r, rather than {111}_r, {345}_r, nor {213}_r.

Study on Automated Assembly Process Planning for the Spindle Box of NC Lathe

This paper introduces a system of computer aided assembly process planning for spindle box of NC lathe. The method of describing assembly information and generating assembly process drawing is presented. The principles of decision for assembly sequence ar

3Ds Max中Lathe建模法及实例应用

3DS MAX是当今最流行的三维动画软件之一,它由Autodesk公司推出的,它广泛应用于广告、影视、工业设计、建筑设计、游戏等领域。Lathe建模法是3DS MAX中比较常用的建模方法,它是使二维图形绕着与图形相关的某个坐标轴旋转,将二维图形转换成三维模型的建模方法。