Li-Cu合金作为锂电池负极材料的电化学性能

从含有LiTFSI和Cu(p-oTs)2的1-乙基-3-甲基咪唑双三氟甲磺酰亚胺盐和N-甲基吡咯烷酮混合体系中电沉积出了Li-Cu合金。循环伏安测试表明,当Li从Li-Cu合金上溶解后,留下的Cu骨架仍然可以保持稳定。Li-Cu/LiFePO4电池的充放电测试表明当以0.2C的倍率充放电20个循环以后,电池的比容量可稳定保持在138.96 mAh/g。电化学阻抗谱和塔菲尔曲线测试表明在经过四个充放电循环后或者在电解液中浸泡三天以后,在Li-Cu合金表面形成了稳定的SEI膜。

Synergistic effect of orientation and temperature on slip behavior and precipitation behavior of Al−Cu−Li single crystals

The slip behavior and precipitation behavior of four Al−Cu−Li single crystals with varying orientations at different temperatures were investigated using electron backscattering diffraction(EBSD)and transmission electron microscopy(TEM).The maximum differences in yield strength and ductility of the single crystals at room temperature are 41.6%and 14.7%,respectively.This indicates that the mechanical properties are strongly influenced by the crystal orientation.Moreover,grains with varying orientations exhibit distinct slip characteristics,including slip homogenization,slip localization,and multiple slip.In single crystal SC1,slip localization primarily contributes to its inferior ductility compared to other grains.Nevertheless,during deformation at 250℃,the distinct morphology and distribution of precipitates in the crystals are also correlated with orientation,which causes the increase in the maximum elongation difference to 20.8%in all selected single crystals.Notably,SC1,with a precipitate volume fraction of 2.65%,exhibits more severe slip localization compared to room temperature conditions,while SC2,with a precipitate volume fraction of 4.79%,demonstrates cross-slip characteristics,significantly enhancing the plastic deformation capacity of the Al−Cu−Li alloy.

High density dislocations enhance creep ageing response and mechanical properties in 2195 alloy sheet

The creep strain of conventionally treated 2195 alloy is very low,increasing the difficulty of manufacturing Al-Cu-Li alloy sheet parts by creep age forming.Therefore,finding a solution to improve the creep formability of Al-Cu-Li alloy is vital.A thorough comparison of the effects of cryo-deformation and ambient temperature large pre-deformation(LPD)on the creep ageing response in the 2195 alloy sheet at 160℃with different stresses has been made.The evolution of dislocations and precipitates during creep ageing of LPD alloys are revealed by X-ray diffraction and transmission electron microscopy.High-quality 2195 alloy sheet largely pre-deformed by 80%without edge-cracking is obtained by cryo-rolling at liquid nitrogen temperature,while severe edge-cracking occurs during room temperature rolling.The creep formability and strength of the 2195 alloy are both enhanced by introducing pre-existing dislocations with a density over 1.4×10^(15)m^(−2).At 160℃and 150 MPa,creep strain and creep-aged strength generally increases by 4−6 times and 30−50 MPa in the LPD sample,respectively,compared to conventional T3 alloy counterpart.The elongation of creep-aged LPD sample is low but remains relevant for application.The high-density dislocations,though existing in the form of dislocation tangles,promote the formation of refined T1 precipitates with a uniform dispersion.

Corrosion behavior of 2A97 Al-Cu-Li alloys in different thermomechanical conditions by quasi-in-situ analysis

As a promising material in the aircraft industry,2A97 Al-Cu-Li alloy exhibits high corrosion susceptibility that may limit its application.In the present work,to illustrate the influences of precipitate and grain-stored energy on localized corrosion evolution in 2A97 Al-Cu-Li alloy,cold working and artificial aging were carried out to produce 2A97 Al-Cu-Li alloys under different thermomechanical conditions.Quasi-in-situ analysis,traditional immersion test and electrochemical measurement were then conducted to examine the corrosion behavior of 2A97 alloys.It is revealed that precipitate significantly affects Cu enrichment at corrosion fronts,which determines corrosion susceptibility of alloys,whereas grain-stored energy distribution is closely associated with localized corrosion propagation.It is also indicated that quasi-in-situ analysis exhibits a consistent corrosion evolution with traditional immersion tests,which is regarded as a proper method to explore localized corrosion mechanisms by providing local microstructural information with enhanced time and spatial resolutions.

Improvement of microstructure and mechanical properties of Al−Cu−Li−Mg−Zn alloys through water-cooling centrifugal casting technique

The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experimental results demonstrated that compared with the gravity casting technique,the water-cooling centrifugal casting technique significantly reduces porosity,refinesα(Al)grains and secondary phases,modifies the morphology of secondary phases,and mitigates both macro-and micro-segregation.These improvements arise from the synergistic effects of the vigorous backflow,centrifugal field,vibration and rapid solidification.Porosity and coarse plate-like Al13Fe4/Al7Cu2Fe phase result in the fracture before the gravity-cast alloy reaches the yield point.The centrifugal-cast alloy,however,exhibits an ultra-high yield strength of 292.0 MPa and a moderate elongation of 6.1%.This high yield strength is attributed to solid solution strengthening(SSS)of 225.3 MPa,and grain boundary strengthening(GBS)of 35.7 MPa.Li contributes the most to SSS with a scaling factor of 7.9 MPa·wt.%^(-1).The elongation of the centrifugal-cast alloy can be effectively enhanced by reducing the porosity and segregation behavior,refining the microstructure and changing the morphology of secondary phases.

Microstructural evolution of Mg, Ag and Zn micro-alloyed Al-Cu-Li alloy during homogenization

The microstructural evolution of a Mg, Ag and Zn micro-alloyed Al?3.8Cu?1.28Li (mass fraction, %) alloy ingot during two-step homogenization was examined in detail by optical microscopy (OM), differential scanning calorimetry (DSC), electron probe micro-analysis (EPMA) and X-ray diffraction (XRD) methods. The results show that severe dendritic segregation exists in the as-cast ingot. There are many secondary phases, includingTB(Al7Cu4Li),θ(Al2Cu),R(Al5CuLi3) andS(Al2CuMg) phases, and a small amount of (Mg+Ag+Zn)-containing and AlCuFeMn phases. The fractions of intermetallic phases decrease sharply after 2 h of second-step homogenization. By prolonging the second-step homogenization time, theTB,θ,R,S and (Mg+Ag+Zn)-containing phases completely dissolve into the matrix. The dendritic segregation is eliminated, and the homogenization kinetics can be described by a constitutive equation in exponential function. However, it seems that the AlCuFeMn phase is separated into Al7Cu2Fe and AlCuMn phases, and the size of Al7Cu2Fe phase exhibits nearly no change when the second-step homogenization time is longer than 2 h.

Microstructural evolution during homogenization of Al-Cu-Li-Mn-Zr-Ti alloy

The microstructure evolution of Al-Cu-Li-Mn-Zr-Ti alloy during homogenization was investigated by optical microscopy （OM）, scanning electron microscopy （SEM）, energy dispersive X-ray spectrometry （EDX）, and differential scanning calorimeter （DSC） methods. The results show that severe dendritic segregation exists in the experimental alloy ingot. Numerous eutectic phases can be observed in the grain boundary, and the distribution of the main elements along the interdendritic region varies periodically. The main secondary phase is Al2Cu. The overburnt temperature of the alloy is 520 °C. The second phases are gradually dissolved into the matrix, and the grain boundaries become spare and thin during homogenization with increasing temperature or prolonging holding time. Homogenization can be described by a constitutive equation in exponential function. The suitable homogenization treatment for the alloy is （510 °C, 18 h）, which agrees well with the results of homogenization kinetic analysis.

Microstructure and mechanical properties of Mg,Ag and Zn multi-microalloyed Al-(3.2-3.8)Cu-(1.0-1.4)Li alloys

To develop super-high strength Al-Li alloy,the microstructures and mechanical properties of Mg,Ag and Zn microalloyed Al-（3.2-3.8）Cu-（1.0-1.4）Li alloys（mass fraction） with T8 temper were studied.The results showed that 1%of lower Li content restricted the strengthening effect of increasing Cu content,while simultaneous increase in Cu and Li contents contributed effectively to the enhancement of strength.The alloys were mainly strengthened by plenty of fine and well dispersed TI（Al2CuLi）precipitates.There were also some minor precipitates of θ＇（Al2Cu） and δ＇（Al3Li）,which became less in number density,even disappeared during the aging process.Meanwhile,higher Li content favored the formation θ＇ and δ＇ and a small amount of S＂（Al2CuMg） phases.In addition,strengthening effect and microstructure variation were analyzed through total non-solution mole fraction of Cu and Li and their mole ratio.To obtain Al-Li alloy with super-high strength,the total mole fractions of Cu and Li should be increased,and their mole ratios should also be kept at a certain high level.

Improvement of strength and ductility of Al-Cu-Li alloy through cryogenic rolling followed by aging

To develop an improved approach in achieving an excellent combination of high strength and ductility,the solutionized Al?Cu?Li plates were subjected to rolling at cryogenic and room temperatures,respectively,to a reduction of83%,followed by aging treatment at160°C.The results indicate that Al?Cu?Li alloys through cryogenic rolling followed by aging treatment possess better mechanical properties.Rolling at cryogenic temperature produces a high density of dislocations because of the suppression of dynamic recovery,which in turn promotes the precipitation of T1(Al2CuLi)precipitates during aging.Such high density of T1precipitates enable effective dislocation pinning,leading to an increase in strength and ductility.In contrast,room temperature rolled alloys after aging treatment exhibit lower strength and ductility due to low density of T1precipitates in the grain interior and high density of T1precipitates around subgrain boundaries.

Effect of heat treatments on microstructure and mechanical properties of sand cast Al−2Li−2Cu−0.5Mg−0.2Sc−0.2Zr alloy

This study focused on modifying heat treatment schemes to enhance the mechanical properties of sand cast Al−2Li−2Cu−0.5Mg−0.2Sc−0.2Zr alloy.Different three-stage solution treatment schemes((460℃,32 h)+(520℃,24 h)+(530/540/550℃,4/12/24/32 h))and aging temperatures(125,175,225℃)were designed for comparison.The microstructure evolutions were analyzed by optical microscopy(OM),scanning electron microscopy(SEM)and transmission electron microscopy(TEM).The results showed that the three-stage solution treatment of(460℃,32 h)+(520℃,24 h)+(530℃,12 h)could dissolve most of the secondary phases.The TEM results illustrated that fineδ'(Al_(3)Li)particles were homogeneously distributed in the matrix after aging at 175℃for 8 h,accompanied by a small amount of lath-shaped S′(Al_(2)CuMg)and plate-like T_(1)(Al_(2)CuLi)phases.The best comprehensive properties of yield strength of 376 MPa,ultimate tensile strength of 458 MPa and elongation of 4.1%were obtained by the optimal heat treatment scheme((460℃,32 h)+(520℃,24 h)+(530℃,12 h)+(175℃,8 h)).

Effect of Al_(3)Zr particles on hot-compression behavior and processing map for Al-Cu-Li based alloys at elevated temperatures

The influence of Al3Zr particles on the hot compression behavior and processing map(PM)of Al-Cu-Li based alloys under isothermal plane-strain compression in the temperature range of 400-500℃and at the strain rates of 0.01-10 s^-1 was investigated.The corresponding microstructure was analyzed using optical microscopy(OM),electron back-scattered diffraction(EBSD)and transmission electron microscope(TEM).The results showed that dynamic recovery(DRV)played a greater role than dynamic recrystallization(DRX)in dynamic softening.At low temperatures,the Al3Zr particles were the significant barriers to inhibit DRV and DRX grain growth.When the temperature reached 500℃,the Al3Zr particles readily spread along grain boundaries just like a necklace due to the dissolution of Al3Zr particles and rapid diffusion of Zr through grain boundary,resulting in generating the macroscopic cracks and forming an instability domain at 490-500℃,0.01 s^-1 in the PM.

Creep ageing behaviour assisted by electropulsing under different stresses for Al−Cu−Li alloy

The influence of electropulsing on the creep behaviour,strength,and microstructure of an Al−Cu−Li alloy during creep ageing was investigated.Electropulsing assisted creep ageing(ECA)and conventional creep ageing(CCA)were carried out under various stress levels and time conditions.Applying electropulsing results in a noteworthy change of creep behaviour,including a variation in creep curves,an increased creep rate in early stage,and an improved creep strain.The ECA specimen experiences a shorter time to the peak strength,and an increase in elongation by~17.4% without loss of the peak-aged strength compared with CCA specimen.The ultrafine nano-size subgrains are observed to form under electropulsing,which can result in an increased creep strain by increasing grain-boundary sliding.The enhancement of both dislocation interactions and solute diffusion under electropulsing is considered as a primary cause of disappearance of a platform stage during early creep ageing.Some of T1 precipitates around the grain boundary are observed in the peak ECA sample,resulting in an occurrence of transgranular fracture,which is further responsible for an increased elongation of the ECA specimen.

Effect of refining processes on inclusions and mechanical properties of cast Al-2Li-2Cu-0.2Zr alloy

The effect of different refining processes on inclusions and mechanical properties of cast Al-2Li-2Cu-0.2Zr alloy was investigated, including two-stage hexachloroethane (C2Cl6) refining process, two-stage rotating gas bubbling refining process and two-stage composite refining process. It was found that the two-stage composite refining process, which combined C2Cl6 and rotating gas bubbling, can significantly improve the melt purity and mechanical properties of cast Al-2Li-2Cu-0.2Zr alloy. Compared to the unrefined alloy, the volume fraction of gas porosity defects and slag inclusions decreased from 1.47% to 0.12%, and the yield strength, ultimate tensile strength and elongation of as-quenched alloy increased from 113 MPa,179 MPa and 3.9% to 142 MPa, 293 MPa and 18.1%, respectively. C2Cl6 was first utilized to degas and remove large size slag inclusions before lithium addition, and then the rotating gas bubbling was utilized to do the further degassing and remove the suspended fine inclusions after lithium addition. The two-stage composite refining process can take advantage of two methods and get the remarkable refining effect.

Effects of pre-deformation mode and strain on creep aging bend-forming process of Al-Cu-Li alloy

The bending deformation method was adopted to characterize the creep deformation behavior of Al-Cu-Li alloy in the creep aging forming(CAF) process based on a series of CAF tests, and the evolution laws of its mechanical properties and microstructures under different pre-deformation conditions were studied. The results show that the bending creep strain characterization method can intuitively describe the creep variation. With the increase of the pre-deformation strain, the creep strain of the specimen firstly increases and then decreases. The increase of the pre-deformation strain can promote the course of aging precipitation, and improve the formed alloy’s tensile properties at room temperature, the Kahn tearing properties, and the fatigue propagation properties. Pre-rolled specimens produce a slightly weaker work hardening than pre-stretched specimens, but they also create a stronger aging-strengthening effect;thus the strength, toughness and damage performance can be improved to some extent. Among all the types of specimens, the specimen with 3% rolling after CAF treatment has the best comprehensive mechanical properties.

Influence of temperature on creep behavior,mechanical properties and microstructural evolution of an Al-Cu-Li alloy during creep age forming

The effect of temperature in range of 155-175 ℃ on the creep behavior, microstructural evolution, and precipitation of an Al-Cu-Li alloy was experimentally investigated during creep ageing deformation under 180 MPa for 20 h. Increasing temperature resulted in a noteworthy change in creep ageing behaviour, including a variation in creep curves, an improvement in creep rate during early creep ageing, and an increased creep strain. Tensile tests indicate that the specimen aged at higher temperature reached peak strength within a shorter time. Transmission electron microscopy(TEM) was employed to explore the effect of temperature on the microstructural evolution of the AA2198 during creep ageing deformation. Many larger dislocations and even tangled dislocation structures were observed in the sample aged at higher temperature. The number of T1 precipitates increased at higher ageing temperature at the same ageing time. Based on the analysed results, a new mechanism, considering the combined effects of the formation of larger dislocation structures induced by higher temperature and diffusion of solute atoms towards these larger or tangled dislocations, was proposed to explain the effect of temperature on microstructural evolution and creep behaviour.

Environmentally assisted cracking resistance of Al-Cu-Li alloy AA2195 using slow strain rate test in 3.5% NaCl solution

The general corrosion and environmental cracking resistances of Al-Cu-Li alloy AA2195 were investigated in 3.5% NaCl environment and compared with those of another high strength alloy AA2219. The general corrosion resistance of these alloys was examined using immersion corrosion and potentiodynamic polarization tests, while the stress corrosion cracking （SCC） resistance was evaluated by slow strain rate test （SSRT） method. The tested samples were further characterized by SEM-EDS and optical profilometry to study the change in corrosion morphology, elemental content and depth of corrosion attack. The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of the alloys. The results indicated that the corrosion resistance of AA2195 alloy was better than that of AA2219 alloy as it exhibited lower corrosion rate, along with lower pit depth and density. However, the SCC index （εNaCl/εair） measured was greater than 0.90, indicating good environmental cracking resistance of both the alloys. Detailed fractography of the failed samples under SEM？EDS, in general, revealed a typical ductile cracking morphology for both the alloys.

Microstructure and Mechanical Property of Al-Cu-Li Alloy Joint by Laser Welding with Filler Wire

The Al-Cu-Li alloy is welded by using laser beam welding,and the welding wire ER4043 is used as filler metal. The microstructure and mechanical property of welded joints are systematically investigated. Microstructure analyses show that the fusion zone is mainly composed of α-Al matrix phase and some strengthening phases including T,δ’,θ’,β’ and T1,etc. During welding,the weld formation and joint quality are obviously improved by the addition of Al-Si filler wire. The measurements of mechanical property indicate that,compared with that of the base metal(BM), the microhardness in the weld zone is decreased to a certain extent. Under the appropriate welding parameters,the tensile strength of welded joint reaches 369.4 MPa,which is 67.8% of that of the BM. There are many dimples on the joint fracture surface,and it mainly presents the fracture characteristic of dimple aggregation.